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Chicago Dryer King Edge, Instruction Manual

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Chicago Dryer King Edge Instruction Manual Download Page 99

King Edge 

Troubleshooting

6-7

WARNING

 

Only trained personnel with experience 

in electrical or mechanical repair should 

troubleshoot and repair the unit.

Troubleshooting

WARNING

 

Read the 

REPAIR

 chapter and make 

sure that the power is disconnected 

before doing any repairs.

Jam Messages

CORNER CLUTCH JAMMED 

SHUTDOWN BEFORE REMOVING ............................................................................... 6-17
TRANSFER CYLINDER JAMMED 

SHUTDOWN BEFORE REMOVING ............................................................................... 6-18
UPPER SPREADER STALLED 

SHUTDOWN BEFORE REMOVING ............................................................................... 6-20
TAIL SENSOR COVERED 

SHUTDOWN BEFORE REMOVING ............................................................................... 6-25
JAM/SENSOR AT LEFT WALL 

SHUTDOWN BEFORE REMOVING ............................................................................... 6-23
JAM/SENSOR AT RIGHT WALL 

SHUTDOWN BEFORE REMOVING ............................................................................... 6-23
JAM/SENSOR AT INLET CONV 

SHUTDOWN BEFORE REMOVING ............................................................................... 6-23

Sensor Messages

SENSOR FAILED/MISALIGNED 

INLET CONVEYOR ......................................................................................................... 6-26
SENSOR FAILED/MISALIGNED 

IMPROPER MATERIAL ENTRY ...................................................................................... 6-26
SENSOR FAILED/MISALIGNED 

REJECT AT INLET CONVEYOR ..................................................................................... 6-26
SENSOR FAILED/MISALIGNED 

LEFT CORNER ................................................................................................................ 6-26
SENSOR FAILED/MISALIGNED 

RIGHT CORNER ............................................................................................................. 6-26
SENSOR FAILED/MISALIGNED 

TRANSFER POSITION ................................................................................................... 6-26
SENSOR FAILED/MISALIGNED 

UPPER SPREADER HOME ............................................................................................ 6-26
SENSOR FAILED/MISALIGNED 

MATERIAL TAIL ............................................................................................................... 6-26
SENSOR FAILED/MISALIGNED 

MATERIAL TAUT ............................................................................................................. 6-26

Summary of Contents for King Edge

Page 1: ...KING EDGETM Large Piece Spreader Feeder INSTRUCTION MANUAL...

Page 2: ...Chicago Dryer Company Instruction Manual 3018 029d CHICAGO DRYER COMPANY 2200 N Pulaski Chicago Illinois USA 60639 3737 Telephone 773 235 4430 Fax 773 235 4439 www chidry com...

Page 3: ...allation Procedures 2 3 Inspection 2 3 Uncrating Placement and Alignment 2 4 Floor Trough Installation 2 6 Inlet Conveyor Upper Pulley Installation 2 6 Compressed Air Supply Connection 2 7 Electrical...

Page 4: ...2 Maximum Feeding Speed 3 12 CHAPTER 4 PREVENTIVE MAINTENANCE 4 1 Daily PM 8 hours 4 2 Watch and Listen for Anything Abnormal 4 2 General Cleanliness 4 2 Check Safety Equipment 4 3 4 2 Weekly PM 50 ho...

Page 5: ...al PM 2000 hours 4 20 Check All Electrical Connections 4 21 Check Insulation Resistance to Earth Ground 4 21 CHAPTER 5 OPERATING PRINCIPLES Safety 5 2 5 1 Electrical System 5 2 Power System 5 2 Contro...

Page 6: ...6 6 6 2 LED Diagnostics 6 8 6 3 Electrical 6 10 6 4 Mechanical 6 14 6 5 Prefeed Inlet Section 6 15 6 6 Transfer Section 6 18 6 7 Spread Section 6 20 6 8 Discharge Section 6 24 6 9 Sensor Function 6 2...

Page 7: ...Lower Spreader Drive Belt Replacement 7 20 Lower Spreader Belt Replacement 7 20 Lower Spreader Belt Gap Adjustment 7 21 7 6 Discharge ByPass Section 7 23 Discharge ByPass Conveyors Ribbons Tension Ad...

Page 8: ...tment 7 47 Roller Counterpoint Air Pressure Adjustment 7 48 Inlet Transfer Rodless Air Cylinder Service 7 49 Tighten the Drive T 7 49 Tighten the Drive Blocks 7 50 Tighten the Carriage Block 7 51 Incr...

Page 9: ...ts discharge conveyor Like the rest of the CHICAGO product line the King Edge Figure 1 1 is designed manufactured and assembled in Chicago Illinois Before the CHICAGO nameplate is af xed to any machin...

Page 10: ...e unit at maximum ef ciency This chapter also includes instructions for the operators and suggestions for work organization Chapter 4 Preventive Maintenance Contains procedures for Daily Weekly Monthl...

Page 11: ...features bypassed Maintenance and Repair WARNING Always use extreme caution when performing any repair procedure that requires the unit to be operating Keep hands and loose clothing from coming into...

Page 12: ...outside of the main electrical box When turned to OFF this switch shuts off incoming electrical power to the unit Unless otherwise indicated turn the main disconnect switch to OFF before performing an...

Page 13: ...hese buttons immediately stops all rotating and moving parts releases compressed air pressure and shuts down the machine To reset a pressed red safety STOP button twist it The preferred method of stop...

Page 14: ...130 3300 mm 136 3455 mm and wider are also available for processing California kings banquet cloths or other oversized items Optional Equipment The following optional equipment is available on all mo...

Page 15: ...r operation It is shipped in working condition and is completely assembled requiring only setup of the exit conveyors Suf cient strapping blocking and bracing were provided to give reasonable assuranc...

Page 16: ...nce The site must have a level sturdy oor capable ofsupportingthespreader feeder sweightwithout significant flexing For weight specifications and other technical information refer to the APPENDIX Tech...

Page 17: ...rom the skids be sure that it is handled only by quali ed riggers using proper equipment Installation of the spreader feeder includes Inspection Uncrating Placement and Alignment Floor Trough Installa...

Page 18: ...unit As appropriate If the unit is equipped with eye bolts lift the unit straight up using the two eye bolts on top of each endframe and care fully remove the skid from under it OR Lift one endframe a...

Page 19: ...by local code Always follow local codes Set the locking casters Attach the provided locking oor pads to the front crossbar Figure 2 7 A There is one for the left and one for the right side of the mach...

Page 20: ...so that it is rmly resting on the sup port brackets Figure 2 9 Make sure the angled corners face the machine front 1 2 3 Inlet Conveyor Upper Pulley Installation For facilities with low clearance the...

Page 21: ...mpressed air connections Use a sturdy exible air hose to accommodate machine movement Run a sturdy exible air hose from the external compressed air source to the 1 2 inlet tting Figure 2 12 A at the b...

Page 22: ...and void the factory warranty NOTE A fused disconnect switch is incorporated into the electrical connection box Check local regulations to determine whether a separate external fused disconnect switc...

Page 23: ...rconnected Stop Circuit remove the feedback plug from the stop circuit con nector Figure 2 17 A at the left rear of the unit NOTE Save this plug It will be needed if the feeder unit is ever run as a s...

Page 24: ...ectrical connection box Use three wires for the power supply A fourth wire for ground is required 1 2 3 4 Figure 2 18 The main disconnect switch A and latch B secure the door of the electrical connect...

Page 25: ...ally shut down when the ironer does Required Tools screwdriver drill drill bits ttings In the ironer locate the run circuit Install a NC SPDT control relay of ap propriate voltage and wire its coil to...

Page 26: ...onnel Final Protective Wrapper Removal Remove any and all remaining protective wrapping or packaging Remove the protective plastic covers from the controls Security of Hardware Hardware may loosen dur...

Page 27: ...ess guard in the raised position Figure 2 24 Use a soft lint free cloth to clean the corner photosensors Compressed Air Supply Checkout Check the primary air pressure regulators and make sure each has...

Page 28: ...on a short stool or ladder to see clearly Be careful not to come into contact with the moving discharge ribbons The air pressure gauges should be set as listed below A LH Pneumatic Panel 60 psi 415 k...

Page 29: ...ating and conveying elements of the feeder should operate The CHI panel B will display the start up diagnostic messages The main air valve will open and supply compressed air to the unit NOTE Duringno...

Page 30: ...the green START button Raise the main safety guard at the front of the unit Figure 2 28 Make sure that all moving elements stop compressed air pressure is released and an error message displays in th...

Page 31: ...er station by repeating Steps 1 and 2 1 2 3 Small Piece Check Press the BYPASS button on the CHI panel Its light will illuminate The front bypass conveyor should raise for small piece feeding Feed a f...

Page 32: ...ment and installation of the spreader feeder some dirt or other contaminants may have accumulated that will mark processed atwork With the power disconnected wipe down the unit Also process several pi...

Page 33: ...Operating Procedures 3 4 Operating Techniques NOTE It is extremely important that the daily operation of the unit be properly supervised at all times All operating and maintenance personnel must read...

Page 34: ...ving parts Each endframe is covered by a protective door These prevent ngers or hands from coming into contact with moving parts They also serve to keep objects other than atwork from entering the uni...

Page 35: ...nd the unit to keep operators and maintenance personnel alert in particular areas WARNING messages alert personnel that personal injury may result from not following recommended procedures CAUTION mes...

Page 36: ...t of the unit A B D C B F E G START STOP button A Initiate and pause general machine operation Each station has a set The green Start button starts all moving parts while the square red Stop button pa...

Page 37: ...while the other unit s light s are red SYSTEM E STOP the unit with the green light has an open interlock Check it s CHI Panel for location CHI Panel F Allows fully automatic operation of the unit und...

Page 38: ...Turn ON the compressed air supply to the unit 1 2 3 Turn power ON at the main disconnect switch Press the green station Start button The indicator lamp in the switch lights and the CHI Panel begins it...

Page 39: ...er to the Operating Controls section regarding interpreting the indicator lights Restart the unit After the CHI Panel com pletes its diagnostics for about 3 seconds the CHI Panel displays CHICAGO KING...

Page 40: ...and hold theAD JUST button then press the ENTER but ton Release both buttons The SELECT ADJUSTMENT menu displays SELECT ADJUSTMENT INL TRN SPR FEED IRN CHI The ashing cursor is under CHI Press the EN...

Page 41: ...he CHI Panel The sheet feeder stations shut off and the front bypass conveyor raises into posi tion Lay small pieces at and square onto the bypass ribbons When nished feeding small pieces press the BY...

Page 42: ...o slow the atwork will be excessively stretched Counter Operation The CHI Panel automatically tracks the count totals in each program selected To view the counts for each of the two stations in any pr...

Page 43: ...d If an item is not fed correctly or becomes loose during transportation or spreading CHI is designed to drop the piece before attempting to feed it This prevents poor laydown of an item and may preve...

Page 44: ...e atwork Make sure there are no folds in the atwork On units with the optional Stain Tear Reject system push the appropriate button after the stained or torn atwork is spread out and before it is laid...

Page 45: ...2 WEEKLY 50 hours Clean The Photosensors and Re ectors X Off Disconnect Power Check and Clean Inverters X Off Disconnect Power Check For String Accumulation X Off Disconnect Power Check Rodless Air C...

Page 46: ...follow up with the necessary maintenance or repair General Cleanliness It is important to prevent the buildup of lint dirt dust and foreign material in the unit General cleanliness prevents damage to...

Page 47: ...ions without reading and understanding the Repair chapter Only quali ed personnel should troubleshoot and repair this unit Make sure the power is turned OFF at the main disconnect switch Follow lockou...

Page 48: ...bearings Perform only when the unit is OFF with power disconnected Check Rodless Air Cylinder Bearings Perform only when the unit is OFF with power disconnected Make sure that the transfer clamp carr...

Page 49: ...ed Raise the front access guard and secure in position using the provided bracket arms Figure 4 4 NOTE The carriage assembly is shown with the upper transfer clamp bracket removed for clarity Grasp th...

Page 50: ...section Tighten the Carriage Block procedure Push the carriage assembly back about 1 30 mm from the bottom of its stroke Slowly and steadily pull the carriage as sembly forward Figure 4 6 Just before...

Page 51: ...regarding adjustment refer to the REPAIR chapter Transfer Section section Transfer Clamp Roller Adjustment procedure Check Spreader Clamp Linear Assembly Bearings Perform only when the unit is OFF wi...

Page 52: ...urs of operation Do the same for each station carriage rail Figure 4 10 Place a small amount of lubricant on the cloth Wipe around the outer grooved portion of the exposed carriage rollers Figure 4 11...

Page 53: ...e Settings Maintaining proper incoming and internal air pressures helps keep the machine operating at peak ef ciency Perform only when the unit is RUNNING Use extreme caution WARNING This procedure wi...

Page 54: ...ter Figure 4 14 A B It may be helpful to stand on a short stool or ladder to see clearly Be careful not to come into contact with the moving discharge ribbons The air pressure gauges should be set as...

Page 55: ...ine performance problem Refer to the REPAIR chapter Compressed Air System section for the appropriate procedure Check Ribbon Condition Perform only when the unit is RUNNING Use extreme caution Checkth...

Page 56: ...driver SAE 90 grade oil shop cloth Perform only when the unit is OFF with power disconnected Turn power OFF at the main disconnect switch Open the right endframe door Clean off old lubricant from the...

Page 57: ...t switch Open both the left and right endframe doors Carefully inspect the two sets of lower spreader belts one black set on each side Figure 4 19 A and the upper spreader belts Figure 4 20 A on the u...

Page 58: ...n and or replacing belts refer to the REPAIR chapter and the appropriate section and procedure Check Setscrews Perform only when the unit is OFF with power disconnected Setscrews Figure 4 21 hold spro...

Page 59: ...essed air mild detergent solution alcohol Perform only when the unit is OFF with power disconnected Turn off the compressed air supply and depressurize the unit Turn the power OFF at the main discon n...

Page 60: ...rrect lubricant will void the factory warranty CAUTION Before using a grease other than Shell Darina EP2 check with the factory service department to verify that the grease meets speci cations and is...

Page 61: ...e bearing or its roll 1 2 turn and add the remaining 1 2 stroke slowly 1 2 3 4 5 6 CAUTION Over lubrication will destroy the bearing seals and cause premature failure If a slight bead of grease forms...

Page 62: ...on down This is important to ensure proper re installation Remove the four bolts which secure the transfer clamp assembly to the rodless air cylinder Figure 4 26 Carefully place the assembly with its...

Page 63: ...away from the carrier bracket Remove the old bearings from the cap by removing the bearing screws Figure 4 30 Mount the new bearings to the cap with the screws just removed Slide the bearings into the...

Page 64: ...rodless air cylinder Reinstall the upper transfer clamp bracket using the bolts removed in Step 5 Start the unit to test and verify the opera tion of the rodless air cylinder 20 21 22 23 24 Figure 4...

Page 65: ...Test each wire s connection by gently pulling on it Tighten any loose connections Close both doors 1 2 3 4 5 Check Insulation Resistance to Earth Ground Required Tools voltmeter Perform only when the...

Page 66: ......

Page 67: ...quirements how power is distributed throughout the spreader feeder and the controls sensors and switches operating the unit Compressed Air System This section reviews compressed air requirements how a...

Page 68: ...5 1 Electrical System The electrical components of the unit are divided into two areas Power System Control System The power system moves the rolls and ribbons activates the air valves etc The contro...

Page 69: ...ics for the rating of these fuses which is dependent on line voltage NOTE Thepowersuppliedtothe unit must match the requirements listed on the nameplate Figure 5 1 The disconnect switch A and fuse set...

Page 70: ...er system components are located in the right front endframe Figure 5 3 The table on the next page provides an explanation of each item indicated in the picture Figure 5 3 Components in the main elect...

Page 71: ...erter Fault Contacts CR3 Control Relay Interlocks CR4 Control Relay Conveyor Run CREI Control Relay Interconnected Stop Circuit Input Signal option CREO Control Relay Interconnected Stop Circuit Outpu...

Page 72: ...ponents Some power system components are located in the left front endframe Figure 5 4 The table on the next page provides an explanation of each item indicated in the picture T9 CB9 INV7 INV6 CON4 Fi...

Page 73: ...c Description CB8 Circuit Breaker T8 24VAC Output Circuit CB9 Circuit Breaker T9 Florescent Light CON4 Contactor Stations 1 2 INV 6 7 CR5 Control Relay Station Enable INV6 Inverter Station 1 Motor INV...

Page 74: ...tation Motor Circuit DISC1 Switch Main Power T3 Transformer 24VAC Control Circuit T4 Transformer T4 24VAC Output Circuit Electrical Connection Box Panel Components Some power system components are loc...

Page 75: ...ards All the input signals from the sensors go through input cards which then pass them to one of two MPC1 control boards which also power the sensors When the appropriate LED on the input card and on...

Page 76: ...onents in the main electrical panel Note that OC1 is positioned under OC6 and OC5 is positioned under SC1 OC1 OC5 MPC1 Boards There are two MPC1 circuit boards one located in the main electrical panel...

Page 77: ...Feed Control Circuit Board PSC1 Power Supply 5VDC 24VDC Power Supplies AC Detect SC1 Speed Control Inverters 1 4 OC1 Output Card CR1 Alarm Sensor Blowoff Upper Spreader Conveyor signals OC2 Output Car...

Page 78: ...c eld to detect the position of machine components When a mechanism is in the proper position this is detected by the disturbance of the magnetic eld A signal is then sent to the appropriate MPC1 boar...

Page 79: ...5 13 Top Vi ew Connected to the Prefeeder Control Circuit in the Left End Frame PX12 PX6 NOTE PX39 PX40 encoders are mounted on the pre feeder t rans fer cylinde r PX40 PE11 PX39 PE14L PE14R Figure 5...

Page 80: ...e clutch rolls and dropped Sharp Cutoff Light Operate OFF PE13 Tail Sensor Right Detects the trailing edge of an item as it travels up the discharge conveyor This sensor controls the sequencing of the...

Page 81: ...ready to clamp onto atwork 12 mm OFF PX33 Station 1 Left Carriage Up Detects when the Station 1 carriage has reached the top of its travel If prefeeder inlet transfer cylinder front pickup encoder PX3...

Page 82: ...o perform various functions The table below lists the recommended setting for each regulator These can be adjusted to meet speci c processing needs Main Regulator 80 psi 550 kPa LH Pneumatic 60 psi 41...

Page 83: ...neumatic clutch brake controls positioning of atwork in the rolls Figure 5 14 The air bar helps position atwork on the discharge conveyor ribbons Figure 5 13 Air cylinders provide mechanical movement...

Page 84: ...ow to identify the mechanical components of the prefeed drive system The prefeed motor Figure 5 16 A powers the prefeed drive system Ashaft from this motor extends directly into a drive pulley B This...

Page 85: ...D and F turn in opposite directions A shaft Figure 5 18 G extends through pulley D Attached to this shaft is a drive roll H and two idler rolls 1 2 which will be discussed later in this section A shaf...

Page 86: ...to the upper portion of the belt the other to the lower move in opposite directions The action of the spreaders is pneumatically controlled Lower Spread Subsystem There are two lower spread subsystems...

Page 87: ...ravels down the discharge ribbons By Pass Drive System Use the illustrations Figures 5 21 5 22 below to identify the mechanical components of the discharge drive system The by pass system is driven by...

Page 88: ...ket is slightly smaller than the front by pass ribbon drive roll sprocket the rear drive roll turns slightly faster causing the small pieces to stretch slightly as they travel down the by pass ribbons...

Page 89: ...power to ow to energize CON1 and CON2 provided all of the motor thermostats contacts are closed CR2 is pre energized by output from T4 if all inverter fault contacts are closed Once CON2 is energized...

Page 90: ...is will be used to determine when to change speeds during the Spread Phase After the sheet clears these sensor sets MPC1 energizes SV9 and SV10 to engage the clutch brake rollers and hold the piece If...

Page 91: ...the appropriate error message in the CHI Panel As the piece spreads the MPC1 board uses the size data calculated during the Input Phase and the setting of the SPREAD SLOW BUFFER to determine when to s...

Page 92: ...sult in an error condition As noted if during the spread phase the taut sensors PE14A B do not simultaneously detect the piece the resulting error condition causes the piece to be dropped to the oor A...

Page 93: ...der each system when troubleshooting the unit Each section in this chapter lists issues possible causes and solutions If an issue occurs that is not addressed in this chapter please contact your local...

Page 94: ...CLEAR FAULT 6 11 Unit Does Not Start Message reads CIRCUIT BREAKER TRIPPED SERVICE OR CLEAR FAULT or INVERTER MOTOR OVERLOAD SERVICE OR CLEAR FAULT 6 11 Florescent Lamp Does Not Light 6 12 Unit Start...

Page 95: ...latwork 6 17 6 6 Transfer Section Transfer Assembly does not Travel Forward Message Reads TRANSFER CYLINDER JAMMED SHUTDOWN BEFORE CLEARING 6 18 Transfer Assembly does not Travel Forward No message 6...

Page 96: ...s SENSOR FAILED MISALIGNED INLET CONVEYOR SENSOR FAILED MISALIGNED REJECT AT INLET CONVEYOR SENSOR FAILED MISALIGNED IMPORPER MATERIAL ENTRY SENSOR FAILED MISALIGNED LEFT CORNER SENSOR FAILED MISALIGN...

Page 97: ...troubleshoot and repair the unit Troubleshooting WARNING Read the REPAIR chapter and make sure that the power is disconnected before doing any repairs 6 11 Compressed Air System No Air Supply to Unit...

Page 98: ...R TRIPPED SERVICE CLEAR FAULT 6 11 INVERTER OR MOTOR OVERLOAD SERVICE CLEAR FAULT 6 11 CENTER STOP INTERLOCK SERVICE CLEAR FAULT 6 11 LEFT SIDE STOP INTERLOCK SERVICE CLEAR FAULT 6 11 RIGHT SIDE STOP...

Page 99: ...ENSOR COVERED SHUTDOWN BEFORE REMOVING 6 25 JAM SENSOR AT LEFT WALL SHUTDOWN BEFORE REMOVING 6 23 JAM SENSOR AT RIGHT WALL SHUTDOWN BEFORE REMOVING 6 23 JAM SENSOR AT INLET CONV SHUTDOWN BEFORE REMOVI...

Page 100: ...set to determine which LEDs to monitor during a given operation 1 2 3 4 For the component function that doesn t work check the appropriate LEDs Figure 6 1 against the chart below SET 1 Input LEDs SET...

Page 101: ...9 IC2 1612 601 CN1 CN2 1 2 3 4 5 6 7 8 9 10 9 8 7 6 5 4 3 2 12 11 10 1 10 11 12 1 2 3 4 5 6 7 8 9 IC3 1612 601 CN1 CN2 1 2 3 4 5 6 7 8 9 10 1 19 5 17 7 15 9 13 11 3 1 IC4 1612 750 CN1 CN1 1 2 3 5 6 7...

Page 102: ...quirements are shown on the nameplate 5 24VAC transformer T3 Test and replace as necessary 6 Circuit breaker CB0 is tripped disabling 24VAC control supply Reset If circuit breaker continues to trip ch...

Page 103: ...lace as neces sary Refer to the REPAIR chapter Sensors section and the appropriate procedure Unit Does Not Start Message reads CENTER STOP INTERLOCK SERVICE OR CLEAR FAULT LEFT SIDE STOP INTERLOCK SER...

Page 104: ...on the motor Open circuit between an inverter and its motor An inverter powered motor is bad There is an overbraking problem Contact the Chicago Dryer factory Service Department Florescent Lamp Does N...

Page 105: ...CR3 auxiliary contact or wiring as necessary Do not try to measure 24VAC at the connection to the main controller This is a logic signal provided by the power supply 0vdc on 5vdc off Unit Starts Blan...

Page 106: ...arge or Bypass ribbon drive roll tracking tape worn smooth Replace Refer to the REPAIR chapter Discharge Section sec tion Discharge Conveyor Drive Roll Tracking Tape Replacement procedure 3 Inverter f...

Page 107: ...hapter refer to Compressed Air System section 5 Solenoid fuse on circuit board is burned out Check replace fuse on MPC1 prefeeder board 6 Carriage drive belt slipping or broken Check condition tension...

Page 108: ...the main valve bank Refer to the PREVENTIVE MAINTE NANCE chapter Weekly PM sec tion Check Air Pressure Settings procedure 3 Jamming occurs at low speeds Insuf cient motor torque Inverter needs to be...

Page 109: ...symptoms may be caused by a mis adjust ment of the Corner Stop Delay Adjust Refer to the CHI PANEL OPERATION bulletin Adjustment section Inlet Section Adjustments procedure 9 Clutch brake arm is froze...

Page 110: ...function Check For more information within this chapter refer to Compressed Air System section Repair replace as necessary 3 Fuse on output board may be bad Check replace fuse on output board in right...

Page 111: ...ne material on the clamps is worn Replace as necessary 9 The Corner Grab Delay is set too long Adjust Refer to the CHI PANEL OPERATION bulletin Adjustment section Inlet Section Adjustments procedure 1...

Page 112: ...s neces sary Refer to the REPAIR chapter Sensors section Proximity Sensor Positioning Adjustment procedure 4 Home sensor PX12 mal function Check Adjust replace as neces sary Refer to the REPAIR chapte...

Page 113: ...nt procedure Upper Spreader Speed Incon sistent 1 Taut sensors PE14 L R may be dirty misaligned or defective Clean adjust replace as necessary For more information within this chapter refer to Sensor...

Page 114: ...eader Clamp Mechani cal Adjustment procedure 2 Air pressure to the left clamp is too low Adjust REPAIR chapter Com pressed Air System section Left Spreader Clamp Air Pressure Adjustment procedure 3 An...

Page 115: ...st replace as necessary For more information within this chapter refer to Sensor Function section Lower Spreader Belts Reverse Direction 1 Wall sensors may be dirty misaligned or defective Clean adjus...

Page 116: ...blast occurs as the corners are detected by the taut sensors Adjust Refer to the REPAIR chap ter Sensors section Taut Photo sensor Alignment procedure Flatwork Pieces Overlap 1 GAP settings need adju...

Page 117: ...tion section Lower Spreader Belt Gap Adjust ment procedure Excessive Gap Between Flatwork Pieces 1 GAP settings need adjust ment Adjust Refer to the CHI PANEL OPERATION bulletin Adjustment section Pro...

Page 118: ...to the PREVEN TIVE MAINTENANCE chapter Weekly PM section Clean the Photosensors and Re ectors procedure 2 Incorrect alignment or adjustment Check adjust Refer to the REPAIR chapter Sensors section an...

Page 119: ...oller circuit board is bad Replace CHI Panel is Not Functioning Message reads COMMUNICATION ERROR NO RESPONSE FROM CON TROL 1 4 wire communications cable from the CHI Panel to MPC1 is loose Check and...

Page 120: ...PRIN CIPLES chapter Compressed Air System section Air Filter Regula tors subsection 2 Air lter regulator auto drain is dirty Service Refer to the PREVENTIVE MAINTENANCE chapter Semi An nual PM section...

Page 121: ...tion Look at the control board MPC1 for each air valve An LED lights for each valve Refer to the SCHEMAT ICS When the LED does not come on when the valve is supposed to open the MPC1 is defective and...

Page 122: ......

Page 123: ...or break when the tension can no longer be adjusted or when atwork does not properly enter or exit the unit Replace tracking tape when it is worn smooth or when ribbons slip in place Replace the doff...

Page 124: ...that comply with OSHA standards for locking out and tagging equipment during maintenance and repair Ask your supervisor for speci c information Make sure the ironing rolls are secured in the UP positi...

Page 125: ...rings Required Tools 5 mm 13 mm wrenches Perform only when the unit is OFF with power disconnected Turn power OFF at the main disconnect switch Raise the front access guard and secure in position usin...

Page 126: ...1 2 3 a b c 4 Prefeeder Carriage Belt Replacement Replace a carriage carrier belt when it can no longer be properly tensioned or if it becomes excessively worn cracked or frayed Required Tools 1 2 9 1...

Page 127: ...on the new belt Lower the front access guard back into position Make sure it is secure 5 6 7 8 9 10 Clutch Brake Roller Alignment The function of the padded clutch rollers is to grasp the corners of t...

Page 128: ...lt changes the angle of the roller Use the Allen key to loosen or tighten the adjustment bolt as needed to get the rollers parallel Secure the retaining nut Secure the three surrounding bracket bolts...

Page 129: ...turning the inlet drive belt Figure 7 9 A and rolling the belt off the motor pulley B Remove a link from the belt Use a pair of pliers to twist the tab of one link until the tab can slide through the...

Page 130: ...ion on the belt is adequate tighten the nuts Lower the front access guard back into position Make sure it is secure 1 2 3 a b c 4 Enabling Disabling Automatic Misfeed Reject The unit is shipped from t...

Page 131: ...tment Figure 7 12 The right hand pneumatic panel is mounted near the center of the unit Transfer Clamp Check and Adjustment The transfer clamps must grip the atwork rmly and evenly to ensure proper tr...

Page 132: ...i c transfer clamp jaw Check the transfer clamp Look for a gap between the clamp jaw and the clamp body Pull on the clamp jaw to check that it is rmly closed and to see if there is any free play 4 5 6...

Page 133: ...h the clamp body As appropriate If it does Carefully open the jaw without dis turbing the position of the grip Tighten the screws which secure the grip in position Push the clamp jaw closed to re chec...

Page 134: ...r end of the air cylinder to the transfer clamp body B Save Place the cylinder aside with its air hoses still attached Note which inlet the roller compressed air hose C is connected to Remove the hose...

Page 135: ...odless air cylinder with thread coated screws 1 2 3 Figure 7 18 Place the at washer between the cylinder and clamp assembly A B Re attach the air cylinders and roller compressed air hoses to the new t...

Page 136: ...ith power disconnected Turn power OFF at the main disconnect switch Pull the transfer clamp carriage forward until the transfer clamp rollers seat against the lower clutch brake rollers Have an assist...

Page 137: ...nt screws coun terclockwise Test the carrier bracket by sliding it along the cylinder tube The carrier bracket should glide smoothly along the cylinders length 1 2 3 4 Figure 7 20 Rodless air cylinder...

Page 138: ...ustment Adjust tension of the upper spreader belt when it begins to sag noticeably or to skip on the timed pulley Both conditions cause excessive wear on the belt and shorten its life Required Tools 9...

Page 139: ...e ends B Loosen the bracket bolts which secure the belt Repeat Steps 6 and 7 for the other bracket assembly Remove the two sections of the belt from the machine and discard Secure one end of each of t...

Page 140: ...move the two screws Figure 7 25 A B which secure the upper rail to the unit Remove the upper spreader rail from the unit and slide the linear bearing block off the rail Place both on a work table 1 2...

Page 141: ...cause excessive wear on the belt and shorten its life Required Tools 9 16 wrench Perform only when the unit is OFF with power disconnected Turn power OFF at the main disconnect switch As appropriate...

Page 142: ...is automatically compensated for by spring loaded tension arms Figure 7 28 Replace the belts if the spreader belt teeth have been damaged when the pins have worn or when the ribbons sag NOTE Before r...

Page 143: ...rk is pulled to one side as it is being spread the gap between the belts on the pulling side is too small and needs to be adjusted When the spreading and lay down of the atwork is not smooth the gap b...

Page 144: ...ten the locknut to secure the ad justment 5 6 7 8 a b Adjust the inside closest to the center tension roller Loosen the locknut and turn the bolt to adjust gap to about 3 8 9 mm Tighten the locknut to...

Page 145: ...cause excessive wear on the ribbons and can shorten their life Tension adjustment is identical on these three ribbon sets Required Tools 3 8 9 16 3 4 wrenches pliers Perform only when the unit is OFF...

Page 146: ...veyors Ribbons Replacement When ribbon tension can no longer be adjusted the entire set of discharge front bypass or rear bypass ribbons must be replaced Ribbons that break should be replaced immediat...

Page 147: ...out screw and turn it 1 4 turn clockwise to lock it in the in posi tion The front bypass conveyor should rise Release tension on the appropriate rib bon set following the Discharge ByPass Conveyors Ri...

Page 148: ...7 34 and locate its lockout screw Use a small screwdriver to push in the lockout screw and turn it 1 4 turn clockwise to lock it in the in posi tion The front bypass conveyor should rise 1 2 3 a b c...

Page 149: ...uired Tools pliers Perform only when the unit is OFF with power disconnected Verify the replacement ribbons are the correct size and of suf cient quantity for completing the procedure Refer to the PAR...

Page 150: ...tch Start the unit to check the adjust ment 1 2 3 4 5 6 7 Discharge Conveyor Drive Belt Tension Adjustment Over a period of time the discharge conveyor drive belt will stretch from normal wear When th...

Page 151: ...at the main disconnect switch Follow the Discharge ByPass Conveyors Ribbons TensionAdjustment procedure earlier in this section to relieve tension on the discharge ribbons In the left endframe locate...

Page 152: ...Be sure to carefully align the air foil with its positioning marks If necessary refer to the Compressed Air System section Air Foil Adjustment procedure Adjust ribbon tension following the Discharge B...

Page 153: ...permanent marker so new tapes can be properly positioned Scrape off any old cement which remains on the roll using a scraper coarse sand paper or a wire brush Wipe away any remaining residue with a cl...

Page 154: ...ive roll It is not necessary to remove them from the machine Remove the old tape from the drive roll Mark the center position of each tape with a permanent marker so new tapes can be properly position...

Page 155: ...the discharge ribbons flatwork may recoil or otherwise become disturbed when the rst roll of the ironer begins pulling on the material Additional Tools wrenches Perform only when the unit is OFF with...

Page 156: ...ff any remaining residue with a clean cloth Using a fresh cloth or brush apply paint thinner on the entire surface of the doffer roll and wipe it down Plug the opening at one end of the doffer roll to...

Page 157: ...im each end of the cover so that it is even with the ends of the roll Secure the ends of the cover material to each end of the drive roll with several turns of lament tape Figure 7 49 B Allow the adhe...

Page 158: ...se either a clean soft cloth to clean each lens In addition periodic adjustment or replacement ofsomesensorsmayberequired Theseprocedures include General Photosensor Alignment Corner Photosensor Align...

Page 159: ...me caution Turn power ON at the main disconnect switch Press the green start button Press any of the red Safety STOP but tons Look at the red and green LEDs on the cor ner photosensors Figure 7 50 A T...

Page 160: ...e of atwork between the clutch brake rollers so that a few inches of material is visible Figure 7 51 A Both red and green LEDs on the sensors should be lit By hand turn the clutch brake rollers keepin...

Page 161: ...P but tons Set the sensitivity to maximum For more information within this section refer to the General Photosensor Adjustment procedure Loosen the bracket mounting screws Figure 7 52 NOTE Make sure t...

Page 162: ...xtreme caution Turn power ON at the main disconnect switch Press the green START button Press any of the red safety STOP but tons CAUTION The sensitivity potentiometer on photosensors is a precision e...

Page 163: ...main disconnect switch Press the green START button Press any of the red Safety STOP but tons Working on one set of sensors at a time work a small piece of atwork between the clutch brake rollers so t...

Page 164: ...7 55 and proceed to Step 5 Cut any plastic wire ties securing the sen sor wiring along its path Unscrew the photosensor from the mounting bracket Be careful to save the screws Using these screws secur...

Page 165: ...best way to access each one Loosen the outer nut Figure 7 56 A and move the sensor closer to the target surface Tighten the inner nut B to hold the sensor in the new position 1 2 3 CAUTION Adjust the...

Page 166: ...tor recep tacle Secure the sensor wiring along its path using plastic wire ties as necessary Make sure the new proximity sensor is positioned properly For more information within this section refer to...

Page 167: ...way when the front bypass conveyor is raised Inlet Transfer Rodless Air Cylinder Figure 7 59 Adjust the air ow to smoothly but quickly move the transfer clamps forward and backward Transfer Rodless Ai...

Page 168: ...st air ow to control how quickly and forcefully the air cylinder rod moves into the cylinder body Turn ON the compressed air supply to the unit Turn power ON at the main disconnect switch Press the gr...

Page 169: ...essure gauge C Figure 7 62 Left pneumatic pressure gauge regulator located in the left center of the machine Use a small screwdriver to push in the lockout screw and turn it 1 4 turn clock wise to loc...

Page 170: ...he main disconnect switch Raise the front access guard and secure in position using the provided bracket arms Figure 7 65 Locate the rolls counterpoint air pressure adjustment knob Figure 7 66 in the...

Page 171: ...e weekly PM checks indicate the necessity Tighten the Drive T Required Tools small slotted screwdriver stubby Phillips screwdriver wrench metric Allen wrench Loctite 243 thread lock Perform only when...

Page 172: ...keep the drive blocks tight against the drive T can lead to cascading problems Required Tools stubby Phillips screwdriver wrench metric Allen wrench Perform only when the unit is OFF with power disco...

Page 173: ...he rodless air cylinder carriage assembly Figure 70 This is important to ensure proper re installation At the front of the upper transfer clamp bracket Figure 71 gently pull down on the compressed air...

Page 174: ...sure to pre cisely align with the guide mark made in Step 3 Press the compressed air doubleT tting back into place Replace the left and right Plexiglas guides Make sure the Plexiglas is on the inner...

Page 175: ...slotted screwdriver metric Allen wrenches clean lint free cloth ladder Perform only when the unit is OFF with power disconnected NOTE This procedure should be performed by two workers Turn power OFF...

Page 176: ...eful not to bend the rodless air cylinder outer band back too far If the band becomes creased or deformed it must be replaced Hold back the outer band Figure 78 A Be careful not to pull it back too fa...

Page 177: ...e work area with a clean lint free cloth to make sure no dirt or debris in left in the cylinder Reposition the outer band and secure with the retaining screw removed in Step 7 Replace the protective c...

Page 178: ...7 80 just to the right of the center of the machine On the bottom of this unit is the main solenoid valve Locate the override screw on this valve Figure 7 81 Use a small screwdriver Push the screw in...

Page 179: ...orizontally with the air blast blowing between the discharge ribbons and the air foil The air bars may require adjustment when the lay down of the fabric is erratic Required Tools Allen wrench Perform...

Page 180: ...department Figure 7 84 Be sure to mark the position of the air foil before moving it A B Required Tools 1 2 9 16 wrenches Perform only when the unit is OFF with power disconnected Turn power OFF at th...

Page 181: ...bserve the effect of air assist air blast on laydown quality If the atwork shows ripples or is oth erwise disturbed the air pressure is too high and should be lowered If the atwork remains bumpy or is...

Page 182: ......

Page 183: ...King Edge 3024 016c C 1 King Edge Spreader Feeder CHI PANEL OPERATION KING EDGE TYPE 00 04 PROGRAMS...

Page 184: ...ramming Changes C 7 End Programming C 7 III ADJUSTMENT C 8 Start Adjustment C 8 End Adjustment C 9 Inlet Adjustments INL C 10 Transfer Adjustments TRN C 10 Spreader Adjustments SPR C 11 Discharge Adju...

Page 185: ...ected station Also turns spread feed functions on or off When the panel display shows FEEDER OFF the unit continues to run but will not accept atwork CHI SELECT button C Enables the CORNER GRAB DELAY...

Page 186: ...rogram Selection Once the standard display shows pressing a STATION button will select the program s entered for that particular station button If the unit has 8 16 or 32 programs pressing the STATION...

Page 187: ...e manually adjusted up or down To reset the count for a speci c program to zero press and hold the button for three seconds Total Counters The unit also keeps a count of all pieces processed by each s...

Page 188: ...tory for common piece sizes with typical values for item names conveyor speed bypass and CHI select Since each laundry is different the unit can be reprogrammed as desired This is done by using the CD...

Page 189: ...T button so that it is lit The display changes to show CHI 1 To handle tted sheets or odd items press the BYPASS ON OFF button to that it is lit The display changes to show BYP 1 1 2 3 3 4 End Program...

Page 190: ...buddy system is the safest system Start Adjustment To adjust any of the CHI panel s functions follow these steps Press and hold the ADJUST button then press the ENTER button Release both buttons The...

Page 191: ...ent can be tested and further adjusted as necessary before saving changes 4 5 6 End Adjustment When nished making adjustments follow these steps to save or discard changes Saving Changes Press the ENT...

Page 192: ...in making adjustments Note that the CORNER GRAB DELAYsetting only applies when the CHI SELECT button is lit on the CHI Panel Transfer Adjustments TRN The transfer roll hold time and transfer spread de...

Page 193: ...from transfer clamps NA 05 sec SPREAD SLO BUFFER Sets the distance from the estimated width of the piece at which the speed of the spreader clamps begins to slow 5 0 80 1 Clamps slam at center positi...

Page 194: ...IRN All of these settings deal with how the spreader feeder interacts with other machines in the line from the viewpoint of speed control Settings include The unit s minimum and maximum speeds The dis...

Page 195: ...que is ON for the upper spreader 00 60 sec 04 sec NA Pieces may be damaged and unit slows down 00 sec AIR Duration of each laydown air blast 00 24 sec 04 sec Laydown erratic Low air pressure 24 sec GA...

Page 196: ...card replace the output card 1 2 With the machine off check the continuity of the fuse for this output and replace it if necessary Make sure the fuse holder has proper holding pressure Check wiring t...

Page 197: ...system is off Make sure no STATION button is lit and the CHI Panel display reads FEEDER OFF 1 2 3 4 5 6 7 Press and hold the TEST button then press the ENTER button Release both buttons The SELECT TE...

Page 198: ...tic diagrams as a reference 12 End Testing To leave test mode follow these steps When nished running a test press the TEST button once to return to the SE LECT TEST menu Press the TEST button again to...

Page 199: ...air cylinder that moves the transfer clamps and both transfer clamp air cylinders LED 22 has no signi cance in the TRN test section Spreader Section Test SPR The panel display shows UPPER SPREAD IN17...

Page 200: ......

Page 201: ...D TOL O MATIC 0208 490 BEARINGS REPAIR KIT ID Part Number Description A 0208 540 CARRIER RODLESS AIR CYLINDER BC210 STYLE B 0208 507 ROD BEARING RODLESS AIR CYLINDER C 0208 513 END CAP MOUNTING SCREW...

Page 202: ......

Page 203: ...lamp Assembly 30 SPREADER SECTION Upper Clamp Assembly 32 Spreader Clamp Assembly Left 34 Spreader Clamp Assembly Right 35 Lower Spreader Detail 36 Spreader Belt Tensioner Assy 39 PNEUMATIC COMPONENTS...

Page 204: ...GUARD CHANNEL L H QUARTER PANEL 4 3403 082 1 GUARD CHANNEL CENTER SECTION 5 1416 600 01 1 LENS RED 6 1416 605 01 1 LENS GREEN 1 61 60 2 3 4 5 6 7 8 9 10 25 24 23 22 21 20 19 19 26 27 28 14 15 17 16 29...

Page 205: ...07 315 1 SHEET PLEXIGLASS 25 1 2 x66 1 2 x1 4 THK 29 1807 316 2 SHEET PLEXIGLASS 25 1 2 x12 x1 4 THK 30 1414 560 01 2 START STOP GREEN RED BUTTON 31 1418 075 4 PLATE YELLOW 32 1411 700 4 RED STOP BUTT...

Page 206: ...NOSE BRACKET 3 x 22 55 1607 235 2 PHOTOSENSOR DIFFUSED LONG RANGE W CONN 56 0608 484 2 SENSOR BRACKET 3 3 32 x2 1 16 x18 GA 57 0205 365 2 ELBOW SWIVEL 1 2 NPT x 1 2 OD 58 0203 195 1 REGULATOR 1 2 NPT...

Page 207: ...5 King Edge PL 3038 008M This Page Blank on Purpose...

Page 208: ...LASS 129 x15 x18 GA 4 2001 526 1 L H ENDFRAME ASSY UPPER KING EDGE 5 0209 040 1 AIR FOIL ASSEMBLY 125 x 13 1 4 6 2010 198 1 L H UPPER ARM SUPPORT BRKT 1 2 48 49 3 43 8 50 44 46 45 42 47 2 4 5 6 7 8 9...

Page 209: ...3 1 CONNECTING TUBING LOWER W CONN PLATES 30 0608 771 2 FEED GUIDE ASSY BRACKET 3 x2 x1 1 4 x10G 31 2010 201 1 R H DISCHARGE BYPASS CONV ARM 32 2010 343 1 R H UPPER DISCHARGE ARM 33 0405 200 2 BEARING...

Page 210: ...8 PL 3038 008M King Edge Rear View Optional 1 2 44 43 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 28 27 30 31 32 33 34 29 35 36 37 38 39 40 41 42 49 48 45 46 47...

Page 211: ...YOR BRUSH ASSY SUPPORT BRKT 24 2010 347 1 R H LOWER DISCHARGE ARM 25 0605 386 2 AIR BAR ASSY SUPPORT BRACKET 26 2010 343 1 R H UPPER DISCHARGE ARM 27 0405 200 1 BEARING ROD END 3 4 FEMALE 28 0608 772...

Page 212: ...10 PL 3038 008M King Edge Rolls and Ribbons 40 39 14 26 25 10 34 33 9 24 23 8 24 23 8 22 21 4 7 32 31 6 5 36 35 12 28 27 11 30 29 13 16 15 1 18 17 2 20 19 3...

Page 213: ...LL 3 1 2 x138 1 2 x7 GA W CANVAS 17 3209 461 1 DRIVE ROLL 3 x132 1 2 x7 GA W 31 RINGS 18 3209 462 1 DRIVE ROLL 3 x138 1 2 x11 GA W 33 RINGS 19 3211 033 1 DOFFER ROLL 3 x130 W RUBBER CANVAS 20 3211 051...

Page 214: ...8 008M King Edge Incline Conveyor 1 Ribbons Location ID Part Number Qty Description 1 N A 1 See Exit Conveyor Guide next page 2 1001 090 7 CANVAS RIBBON 1 x 57 1 2 W PIN 3 1003 228 7 ELASTIC RIBBON 1...

Page 215: ...R DISCHARGE ARM 3 2007 187 1 SQUARE TUBING 1 1 4 SQ x 133 x 11 GA 4 2007 188 1 SQUARE TUBING 1 1 4 SQ x 139 x 11 GA 5 S20 373 3 BRKT 2 1 2 x 3 x 1 4 x 1 L W 2 HOLES 6 0614 050 16 COLLAR 3 8 ID LOCKING...

Page 216: ...ription 1 0402 763 11 BEARING HANGER 1 BORE PERM LUBE 2 0402 060 2 BEARING 2 BOLT FLANGE 5 8 BORE 3 0402 766 1 BEARING HANGER 1 1 4 BORE 4 0402 774 6 BEARING 1 BORE STAT MOUNT 1 4 4 4 4 4 4 1 1 1 1 1...

Page 217: ...ngs ID Part Number Qty Description 1 0402 763 11 BEARING HANGER 1 BORE PERM LUBE 2 0402 766 1 BEARING HANGER 1 1 4 BORE 3 0402 774 6 BEARING 1 BORE STAT MOUNT With Option 1 1 1 3 3 3 3 3 3 1 1 1 1 1 1...

Page 218: ...16 PL 3038 008M King Edge Drive Detail Left 23 18 5 17 20 1 3 19 2 25 24 22 21 4 15 7 6 16 16 8 9 10 14 13 12 11...

Page 219: ...OR MOUNT 11 1221 151 1 PULLEY 14T 1 W REBORED 5 8 BORE W KWAY 12 1223 300 1 BELT TIMING 1 WIDE 13 1221 350 1 PULLEY 36 TEETH 1 WIDE 14 1215 250 1 BUSHING SDS 1 BORE 15 0608 069 1 LOWER BELT BRACKET 8...

Page 220: ...18 PL 3038 008M King Edge Drive Detail Right 25 24 18 8 8 7 6 10 6 27 26 2 16 15 14 13 12 13 12 11 17 17 9 19 20 21 22 23 5 1 4 3...

Page 221: ...1 2 x1 4 GA 12 1221 350 2 PULLEY 36 TEETH 1 WIDE 13 1215 250 2 BUSHING SDS 1 BORE 14 2801 290 1 MOTOR 1 3 HP 3 60 230 460 1725RPM FR 56C 15 1213 046 1 RIGHT LOWER SPREADER MOTOR MOUNT 16 1221 151 1 PU...

Page 222: ...SHEAVE 3 1 4 OD 5 8 BORE 2 0608 405 1 STATION SENSOR BRACKET TOP L H 3 1608 002 2 MACHINE SPEED SENSOR SHORT 12MM 4 0204 455 1 RAIL LINEAR ASSY 50 LONG 5 0605 271 1 INLET STATION TROLLEY MOUNT 6 2010...

Page 223: ...22 2007 044 1 STATIONS CROSSBEAM 2 x2 x130 x3 16 GA 23 0608 428 1 CATCH THREEWAY BRKT STATIONS CROSSBEAM 24 2003 040 1 SAFETY MOTOR GUARD 5 x 7 1 2 x 18 GA 25 1221 250 1 PULLEY POWER GRIP 25T FOR 1108...

Page 224: ...ption 1 1205 935 1 V BELT SHEAVE 3 1 4 OD 5 8 BORE 2 0605 267 1 V BELT SHEAVE BRKT 2 x 8 1 4 x 1 4 GA 3 1223 900 1 BELT POLY CHAIN GT 4 0204 466 1 R H KING EDGE LINEAR BEARING ASSEMBLY 5 0605 271 1 IN...

Page 225: ...BAR 3 4 x 55 3 4 20 1608 002 2 MACHINE SPEED SENSOR SHORT 12MM 21 0219 004 2 BLACK BRUSH 1 1 2 x 2 1 2 22 0607 376 1 R H STATION CLIP BRACKET ASSY OUTSIDE 23 0208 390 2 CYLINDER AIR 2 25 STROKE 24 160...

Page 226: ...5 255 2 ELBOW SWIVEL 1 8 NPT x 1 4 OD 5 S07 051 1 HINGE 042x1 1 16 x 091x 12 LONG 6 3401 007 1 STATION TABLE RIGHT HAND 7 0203 200 2 ELBOW FLOW CONTROL 1 8 NPT 8 0608 823 1 STATION TABLE CYLINDER MTG...

Page 227: ...ATION CLAMP MOUNT BRKT 11 x12 x10 GA 5 0608 823 1 STATION TABLE CYLINDER MTG BRACKET 6 0208 422 1 BRKT PIVOT AIR CYLINDER 3 4 BORE 7 S07 051 1 HINGE 042x1 1 16 x 091x 12 LONG 8 0208 424 1 L H BRKT PIV...

Page 228: ...7 1 ROLL W POLYURETHENE 6 1203 600 1 V BELT DOUBLE SIDE 51 AA 51 7 1208 355 2 BRAKE CLUTCH W SHEAVE 8 1210 009 1 SHAFT 1 OD x 27 L W FULL KWAY 9 1205 842 1 V BELT SHEAVE 4 1 2 OD 1 BORE 10 1205 945 4...

Page 229: ...19 003 2 BLACK BRUSH 1 1 2 x 8 3 4 28 3407 117 1 INPUT EXTENSION 2 x 28 x 10 GA 29 1205 993 1 SHEAVE 3 95 OD H TYPE 30 0608 006 2 AIR NOZZLE BRACKET 2 5 8 x2 x12 GA 31 0219 315 2 NOZZLE BRASS 1 8 NPT...

Page 230: ...OD 4 0202 490 1 SOLENOID 24 VAC 5 0202 500 1 PLUG IN FOR AIR VALVE 6 0206 830 1 E CHAIN 7 0605 680 1 E CHAIN SUPPORT BRACKET 11 x1 1 2 x10 GA 8 0402 766 1 BEARING HANGER 1 1 4 BORE 9 1208 355 1 BRAKE...

Page 231: ...ANGER 1 BORE PERM LUBE 16 1210 009 1 SHAFT 1 OD x 27 L W FULL KWAY 17 1208 137 1 ROLL W POLYURETHENE 18 0209 014 1 AIR BAR ALUMINUM TUBING 13 16 OD x 62 L 19 0209 015 1 AIR BAR ALUMINUM TUBING 13 16 O...

Page 232: ...SHORT 12MM 2 0608 375 1 INLET REJECT SENSOR MOUNT 3 2010 038 2 NYLON ROLLER 3 1 4 x 3 4 DIA 4 1210 053 2 SHAFT 1 4 x 4 5 0607 242 1 L H TRANSFER CLAMP ROLLER W COLLAR BRKT 6 0204 295 1 REPLACEMENT GRI...

Page 233: ...TRANSFER CLAMP RHT W 3023 208 15 0204 298 1 INDEX CLAMP CENTER PLATE 16 3407 029 1 WHITE RUBBER TRANS CLAMP GUIDE 17 0205 075 2 STRAIGHT CONNECTOR 1 8 NPT x 1 4 OD 18 0605 010 1 TRANSFER CYLINDER BRKT...

Page 234: ...NK 4 0608 600 1 CYLINDER SUPPORT BRKT 7 3 4 x1 5 8 x12 G 5 0205 100 1 STRAIGHT CONNECTOR 1 8 NPT x 3 8 OD 6 0209 033 1 ROLL AIR BLAST WELDED ASSY 7 5202 505 1 1 8 STREET ELB 45 DEG BRASS 8 0608 369 1...

Page 235: ...18 0607 296 1 BLOCK PRESSURE ROLL HINGE ASSEMBLY 19 0608 548 1 IDLER ROLL MOUNTING BRKT 1 3 4 x3 x10 GA 20 1205 230 1 IDLER ROLL GROOVED W BRACKET 21 5001 002 4 NIPPLE 1 8 x CLOSE 22 0205 775 2 BARB F...

Page 236: ...1 1 2 x1 THK W 2 MNT HOLES 7 0204 265 1 SPREADER CLAMP LFT 8 0204 266 1 JAW CLAMP LFT 9 0205 075 1 STRAIGHT CONNECTOR 1 8 NPT x 1 4 OD 10 0208 435 1 AIR CYLINDER 1 1 4 BORE 2 STROKE 11 0205 250 1 ELBO...

Page 237: ...LES 7 0204 260 1 SPREADER CLAMP RHT 8 0204 261 1 JAW CLAMP RHT 9 0205 075 1 STRAIGHT CONNECTOR 1 8 NPT x 1 4 OD 10 0208 435 1 AIR CYLINDER 1 1 4 BORE 2 STROKE 11 0205 250 1 ELBOW 1 8 NPT x 1 4 OD 12 0...

Page 238: ...123 W PIN 8 1003 230 1 RUFF TOP RIBBON 3 x 126 W PIN 9 3604 200 2 SPRING COMPRESSION 1 1 8 OD 5 1 2 LONG 10 4215 001 1 SPACER UHMW POLYETHYLENE 11 0608 004 1 BELT SPREAD BRKT 21 x 3 x 3 8 GA 12 0405...

Page 239: ...066 2 SHAFT 5 8 OD x 3 7 8 L 21 4215 003 2 LOCKING WASHER 1 3 4 ODx5 8 ID x14GA 22 2010 016 1 LOWER REAR EXTENSION ARM INSIDE 23 0607 318 1 1 4 20 x 1 3 8 16 x 1 1 4 SCREW ASSY 24 1003 050 1 RUFF TOP...

Page 240: ...38 PL 3038 008M King Edge This Page Left Blank On Purpose...

Page 241: ...iption 1 0607 135 1 BELT SPREADER ASSY 2 1210 066 2 SHAFT 5 8 OD x 3 7 8 L 3 1205 027 2 IDLER ROLL W 5 8 BEARINGS 4 2010 016 1 LOWER REAR EXTENSION ARM INSIDE 5 1205 028 1 ROLL 2 1 4 LONG W 3 8 BEARIN...

Page 242: ...8M King Edge Left Pneumatic Panel 140 139 137 GND 170 169 X LED 4 2 4 2 165 163 162 161 24VDC 138 166 167 135 SV40 SV39 SV37 SV38 141 139 140 138 137 135 4 SV35 2 5 1 3 6 5 4 9 8 8 7 7 6 5 10 11 13 13...

Page 243: ...4 0202 510 1 VALVE PUSH IN LINE POWER 3 8 5 0202 490 5 SOLENOID 24 VAC 6 0202 500 5 PLUG IN FOR AIR VALVE 7 0205 315 2 ELBOW SWIVEL 3 8 NPT X 3 8 OD 8 0203 175 2 GAUGE 1 8 NPT 2 1 4 DIA 160 PSI 9 500...

Page 244: ...3038 008M King Edge Right Pneumatic Panel GND N 133 SV33 85 84 LED 4 2 4 2 64 63 62 61 24VDC 49 43 65 73 133 18 SV19 SV13 49 40 50 51 43 39 38 18 4 SV1 2 5 1 3 2 7 6 6 5 5 4 4 3 3 8 10 11 11 9 9 12 1...

Page 245: ...00 4 PLUG IN FOR AIR VALVE 5 0205 315 2 ELBOW SWIVEL 3 8 NPT X 3 8 OD 6 0203 175 2 GAUGE 1 8 NPT 2 1 4 DIA 160 PSI 7 5002 560 1 ELBOW STREET 90 DEG 1 8 8 0205 150 1 STRAIGHT CONNECTOR 1 4 NPT X 3 8 OD...

Page 246: ...0203 170 1 FILTER DRAIN 1 2 NPT 3 5001 149 2 NIPPLE 1 2 x CLOSE 4 0203 195 1 REGULATOR 1 2 NPT 5 0203 175 1 GAUGE 1 8 NPT 2 1 4 DIA 160 PSI 6 0203 275 1 AIR PRESSURE SWITCH 1 4 NPT 7 5003 025 1 HEX BU...

Page 247: ...0202 490 4 SOLENOID 24 VAC 3 0202 500 4 PLUG IN FOR AIR VALVE 4 0205 255 1 ELBOW SWIVEL 1 8 NPT X 1 4 OD 5 0203 290 1 EXHAUST 1 8 NPT QUICK 6 5001 002 1 NIPPLE 1 8 X CLOSE 7 5003 005 1 HEX BUSHING 1 4...

Page 248: ...RAIGHT CONNECTOR 1 4 NPT x 3 8 OD 2 5203 020 1 HEX BUSHING 1 2 x 3 8 BRASS 3 0202 960 2 VALVE AIR 1 2 24 VAC 4 5001 149 2 NIPPLE 1 2 x CLOSE 5 5208 100 1 CROSS 1 2 BRASS 6 0205 220 1 STRAIGHT CONNECTO...

Page 249: ...5 220 1 STRAIGHT CONNECTOR 1 2 NPT x 1 2 OD 2 0202 960 1 VALVE AIR 1 2 24 VAC 3 5001 149 1 NIPPLE 1 2 x CLOSE 4 5208 100 1 CROSS 1 2 BRASS 5 5003 025 1 HEX BUSHING 1 2 x 1 4 6 0205 300 1 ELBOW 1 4 NPT...

Page 250: ...48 PL 3038 008M King Edge Solenoid Air Valve Locations SV22 SV15 SV16R SV14 SV10 SV20R SV20L SV20R SV10 SV20L SV16R SV15 SV22 SV14 SV9 SV16L SV41 SV9 SV16L SV41 Front View Top View...

Page 251: ...90 0202 500 SV19 LOWER SPREADER GAP VALVE STACK 1 4 0202 460 0202 490 0202 500 SV20L LOWER LEFT AIR BAR 1 2 AIR VALVE 0202 960 N A 0202 165 SV20R LOWER RIGHT AIR BAR 1 2 AIR VALVE 0202 960 N A 0202 16...

Page 252: ...2 11 10 9 8 7 18 17 16 15 14 13 CN1 CN2 1 2 3 4 5 6 7 8 9 10 CN5 CN6 24 VAC CC CD 19 20 21 22 23 24 OC4 1612 552 1 87 IC3 CN2 6 125 CR2 9 OC6 11 133 OC5 12 OC5 15 176 164 N N OC6 13 OC6 15 OC6 12 OC6...

Page 253: ...615 166 MTG ADAPT A024 TO E520 5 1612 552 OUTPUT BOARD 4 24 VAC OC OC 6 1612 503 MACHINE CONTROLLER BOARD 7 1612 601 INPUT BOARD 10 OC 24 VDC 8 1612 530 POWER SUPPLY 5VDC 24 VDC 9 1612 750 INPUT BOARD...

Page 254: ...68 167 163 162 161 166 165 164 0 138 139 137 135 140 24V A1 A2 5 3 6 4 1 2 CON3 14 13 9AMP INV1 PC SD RES 4 5 STR 2 10 AU RM RH STF MRS RT FM OH FU RL A C B SE RUN SD PR W P U V S R T 230V 0 4K FROM I...

Page 255: ...CB2 4 2 T2 T1 white red orange 240VAC 120VAC 208VAC COMMON 24VAC black isolate unused wires white red orange 240VAC 120VAC 208VAC COMMON 24VAC black isolate unused wires TB1 0 0 3 N L8 L7 L9 L8 L7 L6...

Page 256: ...sensor Locations PE13 PE16 PE23 PE31 PE35 PE5A B C D PX33 PX37 PE4A B C D PE22 PX9 PX39 PE14R PE14L PX40 PX6 PX12 PE PHOTO SENSOR PX PROXIMITY SENSOR LIGHT OPERATE PE15 PE27 PE11 PX32 PX36 PE3A B C PE...

Page 257: ...Sheet Taut Sensors located on brackets behind and just below the clutch brake rolls Diffuse dark operate 1607 220 w connector PE15 Lower Left Wall Diffuse dark operate 1607 215 w connector PE16 Lower...

Page 258: ...art Number Description 1 1416 600 01 1 LENS RED 2 1416 605 01 1 LENS GREEN 3 1416 606 01 1 BASE UNIT 4 1416 601 01 1 POST 4 5 B05 485 5 1 4 20 x 3 4 PH TR HD M S 6 1416 602 01 1 PLATE MOUNTING BASE 7...

Page 259: ...NOTE When ordering parts please provide the serial number and a complete description of the machine including any non standard features King Edge Schematics and Parts 3210 340c...

Page 260: ...2...

Page 261: ...A024 TO E520 INV2 1615 165 INVERTER 1 HP AC 230 V TYPE E500 INV3 1615 166 MTG ADAPT A024 TO E520 INV3 1615 165 INVERTER 1 HP AC 230 V TYPE E500 INV4 1615 165 INVERTER 1 HP AC 230 V TYPE E500 INV4 161...

Page 262: ...4...

Page 263: ...TG ADAPT A024 TO E520 INV4 1615 165 INVERTER 1 HP AC 230 V TYPE E500 INV4 1615 166 MTG ADAPT A024 TO E520 MP3 1405 255 MOTOR PROTECTOR 1 6 2 5 AMP MP4 1405 230 MOTOR PROTECTOR 1 1 6 AMP MP5 1405 230 M...

Page 264: ...6...

Page 265: ...5 166 MTG ADAPT A024 TO E520 INV4 1615 165 INVERTER 1 HP AC 230 V TYPE E500 INV4 1615 166 MTG ADAPT A024 TO E520 MP3 1405 255 MOTOR PROTECTOR 1 6 2 5 AMP MP4 1405 230 MOTOR PROTECTOR 1 1 6 AMP MP5 140...

Page 266: ...8 C...

Page 267: ...B1 1411 545 RED MUSHROOM BUTTON STOP TURN RELEASE or 1411 700 RED STOP BUTTON TURN RELEASE 1 N C PB13 1411 545 RED MUSHROOM BUTTON STOP TURN RELEASE or 1411 700 RED STOP BUTTON TURN RELEASE 1 N C PB14...

Page 268: ...10...

Page 269: ...R DARK OPERATE W CONN PX32 1608 002 MACHINE SPEED SENSOR SHORT 12MM PX33 1608 002 MACHINE SPEED SENSOR SHORT 12MM PX36 1608 002 MACHINE SPEED SENSOR SHORT 12MM PX37 1608 002 MACHINE SPEED SENSOR SHORT...

Page 270: ...12...

Page 271: ...ARP CUTOFF SENSOR 8 W CONNECTOR PE15 1607 215 PHOTOSENSOR DIFFUSED W CONNECTOR PE16 1607 215 PHOTOSENSOR DIFFUSED W CONNECTOR PE22 1607 215 PHOTOSENSOR DIFFUSED W CONNECTOR PE23 1607 215 PHOTOSENSOR D...

Page 272: ...14...

Page 273: ...OLENOID 24 VAC SV13 0202 460 VALVE STACK SPRING RETURN 1 4 OD SV13C 0202 490 SOLENOID 24 VAC SV14 0202 450 VALVE IN LINE SPRING RETURN 1 4 OD SV14C 0202 490 SOLENOID 24 VAC SV15 0202 450 VALVE IN LINE...

Page 274: ...16...

Page 275: ...e 17 Parts for Schematic 6270119 Reference Part No Description IC4 1612 750 INPUT BOARD 9 24VAC MPC1 1612 503 MACHINE CONTROLLER BOARD MPC2 1612 658 CHI PANEL CONTROLLER PSC1 1612 530 POWER SUPPLY 5VD...

Page 276: ...18...

Page 277: ...19...

Page 278: ...20...

Page 279: ...CC1 1612 512 MACHINE CONTROLLER BOARD CON4 1404 450 CONTACTOR 9 AMP 24 VAC 50 60 HZ CR1 1401 509 RELAY 24 VAC 1 POLE CR1B 1401 506 SOCKET FOR 1 POLE RELAY INV6 1615 165 INVERTER 1 HP AC 230 V TYPE E50...

Page 280: ...22...

Page 281: ...23...

Page 282: ...24...

Page 283: ...810 2 51 Front View Side View Input 58 1476 141 3581 CONNECTION S Air Connection A DIA HEIGHT Electrical Connection E 1 2 34 1 2 876 52 1308 1 Specifications subject to change without notice Consult f...

Page 284: ...Skyline S1 S20 Installation...

Page 285: ......

Page 286: ...Skyline S1 S20 Installation...

Page 287: ...5 Upper Spreader Drive HP kW 1 2 0 37 Exit Conveyor HP kW 3 4 0 56 Inlet Drive HP kW 3 4 0 56 Electrical Frequency All Models 60 Hz Total Amps 11 0 10 0 5 0 4 0 Three Phase Voltage 208 230 460 575 Fre...

Page 288: ......

Page 289: ...ZE SAE 2 SAE 5 SAE 8 Cap Screws Brass Type 303 1 4 20 6 11 12 13 5 5 1 4 28 7 13 15 16 6 7 5 16 18 13 21 25 27 8 9 5 16 24 14 23 30 33 9 10 3 8 16 23 38 50 52 15 17 3 8 24 26 40 60 60 16 18 7 16 14 37...

Page 290: ......

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