Canon Staple Finisher-D1 Service Manual Download

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0-5

Contents

Safety Precautions

Notes Before it Works Servicing ------------------------------------------0-2

Product Outline

Features -------------------------------------------------------------------------1-2

Specifications

------------------------------------------------------------------1-3

Finisher Unit

------------------------------------------------------------------------- 1-3

Staple Unit

--------------------------------------------------------------------------- 1-4

Saddle Stitcher Unit (Booklet Finisher-D1)

---------------------------------- 1-5

Others --------------------------------------------------------------------------------- 1-6

Names of Parts ----------------------------------------------------------------1-7

External View(Front)

-------------------------------------------------------------- 1-7

Finisher (Staple Finisher) ----------------------------------------------------------------- 1-7

Saddle Finisher (Booklet Finisher) ----------------------------------------------------- 1-7

External View(Rear)

--------------------------------------------------------------- 1-8

Finisher (Staple Finisher) ----------------------------------------------------------------- 1-8

Saddle Finisher (Booklet Finisher) ----------------------------------------------------- 1-8

External View(Internal)

----------------------------------------------------------- 1-9

Saddle Finisher (Booklet Finisher) ----------------------------------------------------- 1-9

Cross Section(Front) -------------------------------------------------------------1-10

Finisher (Staple Finisher) ----------------------------------------------------------------1-10

Saddle Finisher (Booklet Finisher) ---------------------------------------------------- 1-11

Optional Construction ------------------------------------------------------ 1-12

Technology

Basic Configuration

-----------------------------------------------------------2-2

Functional Configuration

-------------------------------------------------------- 2-2

Overview of Electrical Circuitry

------------------------------------------------- 2-3

Controls --------------------------------------------------------------------------2-4

Controls ------------------------------------------------------------------------------ 2-4

Feeding Unit

--------------------------------------------------------------------2-5

Outline -------------------------------------------------------------------------------- 2-5

Basic Operations ------------------------------------------------------------------- 2-6

Straight Path Paper Feed Operation ------------------------------------------ 2-7

Processing Tray Paper Feed Operation -------------------------------------- 2-9

Buffer Path Paper Feed Operation -------------------------------------------2-10

Switching Over the Paper Path

------------------------------------------------ 2-11

Stack Tray Unit

-------------------------------------------------------------- 2-13

Stack Tray Operation ------------------------------------------------------------2-13

Shutter Operation -----------------------------------------------------------------2-14

Processing Tray Unit

------------------------------------------------------- 2-15

Outline -------------------------------------------------------------------------------2-15

Basic Operation -------------------------------------------------------------------2-16

Processing Tray Paper Stacking Operation --------------------------------2-17

Shift Operation ---------------------------------------------------------------------2-18

Staple Operation ------------------------------------------------------------------2-19

Stack Delivery Operation -------------------------------------------------------2-21

Swing Height Detection Control

-----------------------------------------------2-21

Saddle Stitcher Unit

-------------------------------------------------------- 2-22

Outline -------------------------------------------------------------------------------2-22

Basic Sequence of Operations ------------------------------------------------2-23

Paper Feed Operation -----------------------------------------------------------2-24

Roller Guide Clearance Control -----------------------------------------------2-25

Alignment Operation -------------------------------------------------------------2-26

Staple Operation ------------------------------------------------------------------2-27

Paper Folding/Delivery Operations -------------------------------------------2-28

Controller Unit

---------------------------------------------------------------- 2-30

Outline -------------------------------------------------------------------------------2-30

Finisher Controller PCB ---------------------------------------------------------2-30

Saddle Stitcher Controller PCB -----------------------------------------------2-31

Detecting Jams -------------------------------------------------------------- 2-32

Detecting Jams --------------------------------------------------------------------2-32

Power Supply

---------------------------------------------------------------- 2-34

Outline -------------------------------------------------------------------------------2-34

Protective Functions -------------------------------------------------------------2-34

Work of Service -------------------------------------------------------------- 2-36

When replacing the parts -------------------------------------------------------2-36

Summary of Contents for Staple Finisher-D1

Page 1: ...2 1 Product Outline Technology Periodic Servicing Parts Replacement and Cleaning Procedure Adjustment Installation Appendix Staple Finisher D1 Booklet Finisher D1 Service Manual F 0 1 F 0 1 May 5 2010 Revision 0 ...

Page 2: ... information as the need arises In the event of major changes in the contents of this manual over a long or short period Canon will issue a new edition of this manual The following paragraph does not apply to any countries where such provisions are inconsistent with local law Trademarks The product names and company names used in this manual are the registered trademarks of the individual companie...

Page 3: ...power switch closing the front door and closing the delivery unit door which results in supplying the machine with power 2 In the digital circuits 1 is used to indicate that the voltage level of a given signal is High while 0 is used to indicate Low The voltage value however differs from circuit to circuit In addition the asterisk as in DRMD indicates that the DRMD signal goes on when 0 In practic...

Page 4: ...0 0 0 4 0 4 ...

Page 5: ...5 Outline 2 5 Basic Operations 2 6 Straight Path Paper Feed Operation 2 7 Processing Tray Paper Feed Operation 2 9 Buffer Path Paper Feed Operation 2 10 Switching Over the Paper Path 2 11 Stack Tray Unit 2 13 Stack Tray Operation 2 13 Shutter Operation 2 14 Processing Tray Unit 2 15 Outline 2 15 Basic Operation 2 16 Processing Tray Paper Stacking Operation 2 17 Shift Operation 2 18 Staple Operatio...

Page 6: ...7 Removing the Stapler Drive Unit 4 28 Removing the Processing Tray Unit 4 30 Pull out the Saddle Unit Service Position 4 32 Removing the Saddle Unit 4 34 Removing the Thrust Unit 4 37 Consumable Parts Requiring Periodic Replacement and Cleaning Points 4 39 Removing the Static Eliminator Feed Guide Unit 4 39 Removing the Shutter Torque Limiter 4 40 Removing the Stapler Unit 4 40 Removing the Paper...

Page 7: ...livery Upper Roller Ascension Timing Adjustment 5 5 Paper Switchback Position Adjustment 5 6 Paper Return Roller Ascension Angle Amount Adjustment 5 7 Buffer Operation Enable Disable Mode Setting 5 8 Action on parts replacement 5 9 Checking the position attached the Swing Guide Unit 5 9 Adjusting the position attached the Saddle Inlet Flapper Solenoid SL206 5 10 Note on replacing the finisher cont...

Page 8: ...it 6 22 Connecting to the Upstream Connection Machine 6 23 Making Adjustments 6 30 Adjusting the Height and Tilt 6 30 Checking the Difference in Height and the Tilt 6 30 Adjusting the Height and Tilt 6 32 Making Checks after Completion of Adjustments 6 36 Operation Check 6 37 Machine Relocation Work 6 38 Appendix Service Tools 7 2 General Circuit Diagram 7 3 General Circuit Diagram 7 3 ...

Page 9: ...Safety Precautions Notes Before it Works Servicing ...

Page 10: ...g Notes Before it Works Servicing Caution At servicing be sure to turn off the power source according to the specified steps and disconnect the power plug Caution Do not turn off the power switch when downloading is under way Turning off the main power switch while downloading is under way can disable the machine ...

Page 11: ...1 1 Product Outline Product Outline Features Specifications Names of Parts Optional Construction ...

Page 12: ...taple sort mode The four universal casters are installed and it facilitates the maintenance work The innner puncher and innner trimmer Saddle Finisher Booklet Finisher only are installed in the finisher as the option therefore it can perform various paper and bookbinding output by the compact system 250 sheets Escape tray 1 500 sheets Tray 1 and 2 500 sheets Tray 2 in total 4 250 sheets of high st...

Page 13: ...ll size large size Height 97mm 3 mm or less equivalent of 750 sheets Equivalent of 80g m2 paper Transparency post card tracing paper label and tab paper 10 sheets or less Alignment accuracy and stacking capacity for stacks of 1500 or more sheets are not specified Item Specifications Remarks Stacking capacity without Z folding sheets Tray 2 Non sort Plain paper Small size Height 195 mm 3 mm or less...

Page 14: ...ess largel size 5 5mm or less 2 sheets of cover are included in cover mode 1 Small size A4 B5 LTR EXEC 2 Large size A3 B4 A4R 11X17 LGL LTRR Plain paper 1 52 to 80g m2 100 sheets 50 sheets Plain paper 2 More than 80 to 81 4g m2 80 sheets 40 sheets Plain paper 3 More than 81 4 to 105g m2 30 sheets 20 sheets Thick paper 1 More than 105 to 200g m2 10 sheets 5 sheets Thick paper 2 More than 200 to 256...

Page 15: ...105g m2 1 to 3 sheets 106 to 209g m2 Special paper postcards transparencies or label can not be handled Coated paper 1 to 5 sheets 52 to 105g m2 1 to 3 sheets 106 to 209g m2 Binding Plain paper 2 to 20 sheets 52 to 81 4g m2 2 to 10 sheets 81 5 to 105g m2 2 to 3 sheets 106 to 209g m2 Cover mode including 1 cover page Special paper postcards transparencies or label can not be handled Coated paper 2 ...

Page 16: ...228 5mm 210mm 182mm 148 5mm 216mm 177 8mm 139 7mm L2 218mm 205 5mm 201 5mm 181 5mm 158mm 192 5mm 161mm 161mm L1 98mm 85 5mm 81 5mm 61 5mm 38mm 72 5mm 41mm 41mm Paper Size 13 X19 12 X18 A3 B4 A4R 11 X17 LGL LTRR Folding position L2 2mm L3 1mm L1 2mm Stample position Paper feed direction F 1 2 F 1 2 Others Item Specifications Remarks Dimensions Staple Finisher D1 1040 mm H 654 782 mm W 765 mm D Book...

Page 17: ...s of Parts External View Front Saddle Finisher Booklet Finisher Names of Parts External View Front Finisher Staple Finisher Grate shaped upper guide Escape tray Tray 1 Tray 2 Front door F 1 3 F 1 3 Saddle Finisher Booklet Finisher Grate shaped upper guide Escape tray Tray 1 Tray 2 Front door Booklet tray F 1 4 F 1 4 ...

Page 18: ...isher Booklet Finisher Product Outline Names of Parts External View Rear Saddle Finisher Booklet Finisher External View Rear Finisher Staple Finisher Rear upper cover Rear lower cover F 1 5 F 1 5 Saddle Finisher Booklet Finisher Rear upper cover Rear lower cover F 1 6 F 1 6 ...

Page 19: ...of Parts External View Internal Saddle Finisher Booklet Finisher Product Outline Names of Parts External View Internal Saddle Finisher Booklet Finisher External View Internal Saddle Finisher Booklet Finisher Saddle stitcher F 1 7 F 1 7 ...

Page 20: ...taple Finisher Cross Section Front Finisher Staple Finisher 1 2 3 4 5 6 7 8 10 12 13 11 9 F 1 8 F 1 8 1 Tray 2 8 Feed roller 3 2 Escape tray 9 Disengage roller 3 Tray 1 10 Buffer flapper 4 Stapler unit 11 Saddle inlet flapper 5 Lower stack delivery roller 12 Feed roller 2 6 Upper stack delivery roller 13 Feed roller 1 7 Pre delivery roller T 1 1 T 1 1 ...

Page 21: ... inlet roller 13 Stapler unit 2 Saddle inlet delivery roller 14 Lower stack delivery roller 3 Stitcher unit 15 Upper stack delivery roller 4 Pull out roller 16 Pre delivery roller 5 Fold delivery roller 17 Feed roller 3 6 Paper guide plate 18 Disengage roller 7 Adjust roller upper 19 Buffer flapper 8 Adjust roller lower 20 Saddle inlet flapper 9 Saddle delivery tray 21 Feed roller 2 10 Tray 2 22 F...

Page 22: ...can install to the finisher Inner Puncher Unit Punch Unit BE1 AB 2 holes Punch Unit BF1 Inch 2 3 holes Punch Unit BG1 FRN 2 4 holes Punch Unit BH1 SWE 4 holes Inner Trimmer Unit For Saddle Finisher Booklet Finisher Finisher Staple Finisher Inner Puncher Unit F 1 9 F 1 9 Saddle Finisher Booklet Finisher Puncher unit Inner trimmer unit F 1 10 F 1 10 ...

Page 23: ...2 2 Technology Technology Basic Configuration Controls Feeding Unit Stack Tray Unit Processing Tray Unit Saddle Stitcher Unit Controller Unit Detecting Jams Power Supply Work of Service ...

Page 24: ... saddle finisher are organized into 4 major blocks and this finisher are organized into 3 major blocks feed unit processing unit stack tray unit and saddle stitcher unit Finisher Staple Finisher 2 Processing Tray Unit 1 Feeding Unit 3 Stacking Tray Unit F 2 1 F 2 1 Saddle Finisher Booklet Finisher 1 Feeding unit 2 Processing tray unit 3 Stacking tray unit 4 Saddle stitcher unit F 2 2 F 2 2 ...

Page 25: ...th a built in ROM used to store sequence programs The finisher control PCB responds to the various commands coming from the host machine through the communication line to drive their respective motors clutches and solenoids Also the controller PCB serves the status of the various sensors and switches through the communication line to the host machine Finisher Staple Finisher Finisher controller PC...

Page 26: ...18 Staple Operation Refer to page 2 19 Stack Delivery Operation Refer to page 2 21 Swing Height Detection Control Refer to page 2 21 4 Saddle Stitcher Unit Overview Refer to page 2 22 Basic Sequence of Operations Refer to page 2 23 Paper Feed Operation Refer to page 2 24 Roller Guide Clearance Control Refer to page 2 25 Alignment Operation Refer to page 2 26 Staple Operation Refer to page 2 27 Pap...

Page 27: ...nisher Controller PCB F 2 5 F 2 5 M116 1 M117 2 M114 3 M110 4 M109 6 M113 7 M121 10 M120 11 M215 12 M107 13 M108 5 M112 8 M118 9 Finisher Controller PCB 1 Stack Delivery Lower Shutter Motor drive signal M122 Stack Delivery Lower Shutter Motor 2 Stack Delivery Upper Motor drive signal M104 Stack Delivery Upper Motor 3 Buffer Feed Motor drive signal M102 Buffer Feed Motor 4 Feed Roller Disengage Buf...

Page 28: ...he paper that fed from the upstream connection machine on the stacking tray without stacking the paper to the processing tray unit 2 Processing Tray Paper Feed Operation The feeding unit stacks the paper that fed from the upstream connection machine on the processing tray unit to shifts or staples it and then delivers it on the stacking tray 3 Buffer Path Paper Feed Operation The feeding unit feed...

Page 29: ...nd inlet roller rotate to feeds the paper and then the feed motor M101 and the buffer feed motor M102 drive and the feed roller 1 and feed roller 2 and feed roller 3 and pre delivery roller and stack delivery upper lower roller rotate to feeds the paper when the inlet sensor S101 has detected the paper S101 S102 Stack Delivery Lower Roller Saddle Inlet Roller Inlet Roller Feed Roller 1 Feed Roller...

Page 30: ...r Position Sensor S149 Stacking Tray Paper Retainer Stacking Tray Paper Retainer HP Sensor S114 F 2 11 F 2 11 After delivering the paper the stacking tray raises or lowers according to the position of the stacking tray paper retainer that detected by the stacking tray paper retainer HP sensor S114 and the stacking tray paper retainer position sensor S149 and the number of the delivered paper the s...

Page 31: ...y Paper Light Receiving Processing Tray Paper Feed Operation When the shift or staple mode is selected this finisher stacks the paper on the processing tray unit and then delevers the paper on the stacking tray unit After the processing tray unit has shifted or stapled the stack of paper it delivers the stack of paper on the stacking tray by the gripper Gripper When the shift mode is selected the ...

Page 32: ...ckable number of sheets of paper in the buffer path 1 or 2 sheets of paper The feeding unit feeds the paper until the trailing edge of the paper reaches the specified position from the buffer flapper Buffer Flapper F 2 13 F 2 13 The feed roller disengage buffer flapper motor M119 drives and the buffer flapper switches over Then the buffer feed motor M102 drives in the opposite direction and the fe...

Page 33: ...er In case only a sheet of the paper is stacked in the buffer path the feeding unit feeds two sheets of paper to the processing tray unit In case two sheets of the paper are stacked in the buffer path the feeding unit feeds back two stacks of paper to the buffer path and feeds it together with a subsequent sheet of the paper to the processing tray unit F 2 15 F 2 15 Switching Over the Paper Path T...

Page 34: ...as a means of preventing misalignment of extra length paper Misalignment occurs when the trail edge of paper hangs down on its own weight at the stack delivery operation The tray auxiliary plate is pushed outside the finisher before delivery occurs to hold the lead edge of paper This prevents misalignment The tray auxiliary plate is pulled inside the finisher at the end of the delivery operation T...

Page 35: ...er PCB drives the tray 1 shift motor M105 and tray 2 shift motor M217 to return the tray 1 and tray 2 to their home positions If either tray is already at the home position it is moved out of the home position once and then returned to the home position again If both tray 1 and tray 2 are at their home positions this operation is performed for tray 2 and then for tray 1 If the tray specified by th...

Page 36: ...limit finisher ON OFF ON Tray 2 lower limit saddle finisher OFF OFF ON The symbol for the area sensor of each PCB is same because tray 1 tray 2 shift area sensor PCBs are the same board F 2 19 F 2 19 T 2 6 T 2 6 Shutter Operation When tray 1 passes the delivery section with paper already stacked the stacked paper may get caught by the delivery section A shutter is provided at the delivery section ...

Page 37: ... they are not stacked in the processing tray Names and functions of the components of the processing tray unit are as follows 4 Paper Trailing Edge Pushing Guide 6 Upper Stack Delivery Roller 7 Lower Stack Delivery Roller 8 Alignment Plate 9 Gripper 3 Pre Delivery Roller 2 Paper Return Guide 1 Paper Retainer 5 Swing Guide F 2 21 F 2 21 10 Stopper 10 Stopper 9 Gripper 9 Gripper 10 Stopper 8 Alignme...

Page 38: ...tacking tray 10 Stopper Stops the trailing edge of paper here during paper feed to the processing tray unit 11 Tray Auxiliary Guide Prevents large size sheets from being misaligned due to bending when they are stacked 12 Stacking Tray Paper Retainer Holds down the sheets stacked in the stacking tray when they are delivered straight without being shifted or stapled The stacking tray paper retainer ...

Page 39: ...ery roller does not rotate to prevent the stacked sheets from being delivered Upper Stack Delivery Roller Swing Guide Lower Stack Delivery Roller F 2 23 F 2 23 F 2 24 F 2 24 3 When the trailing edge of paper passes by the front delivery roller the paper trailing edge pushing guide motor M113 is driven to lower the paper trailing edge pushing guide thus pushing down the paper in the stacking direct...

Page 40: ...ing tray Alignment Plate F 2 27 F 2 27 Shift Operation Sheets fed to the processing tray are aligned to the front or rear using the alignment plates Alignment positions are as follows Front alignment 15 mm frontward from the center Rear alignment 15 mm rearward from the center Stacking Tray Alignment Plate front Paper Alignment Plate rear Stacking Tray Alignment Plate front Paper Alignment Plate r...

Page 41: ...pler F 2 29 F 2 29 Stapling and alignment positions in different staple modes are as follows Front 1 Point Stapling Alignment position Sheets are aligned to the center when the paper width is more than 216 mm Sheets are aligned to the position 15 mm frontward from the center when the paper width is 216 mm or less Alignment plate front Stopper Staple position Feed direction Alignment Plate rear F 2...

Page 42: ...e front Stopper Staple Position Feed direction F 2 31 F 2 31 2 Point Stapling Sheets are stapled at the rear and then stapled at the front Alignment position Sheets are aligned to the center When the stack consists of 20 or fewer sheets of A4R LTRR B5R paper they are first stapled at the rear shifted 43 mm frontward from the center stapled at the front where the gripper does not touch the stapler ...

Page 43: ...an 216 mm or it consists of two or fewer sheets longer than 216 mm sheets gripped by the gripper are delivered faster than usual Gripper F 2 33 F 2 33 Swing Height Detection Control The height of the sheets stacked in the processing tray is detected by the swing height detection sensor S118 and the height of the swing unit is adjusted appropriately during stacking of a sheet in the processing tray...

Page 44: ...ent roller disengage solenoid upper drive signal M204 Saddle guide motor 5 Saddle folding transport motor drive signal M205 Saddle paper push on plate motor 6 Stitcher motor drive signal M206 Saddle folder feeder motor 7 Saddle pull in shift motor drive signal M209 Saddle stitcher motor 8 Saddle tapping motor drive signal M210 Saddle trailing edge holding motor 9 Saddle transport motor drive signa...

Page 45: ... Saddle Delivery Sensor 2 F 2 36 F 2 36 T 2 8 T 2 8 Basic Sequence of Operations The saddle stitcher block uses the following sequence of operations 1 Transport Moves the paper from the transport block to the vertical path assembly 2 Alignment Aligns the edges of sheets of paper coming to the transport block 3 Stitching Uses the stitcher to staple the middle of the stack 4 Folding Delivery Folds t...

Page 46: ...ing edge stay Saddle roller guide Saddle leading edge stopper F 2 38 F 2 38 2 The paper is transported to the stitcher unit by the saddle feed roller 3 Once the saddle inlet sensor PS201 detects the paper the saddle alignment roller rotates and drives the saddle pull roller disengage motor and the saddle alignment roller disengage solenoid so that the paper is transported by the pull roller and al...

Page 47: ...er shift mount Shutter shift block Slide rack Gear Saddle process tray Roller guide F 2 40 F 2 40 The clearance between the roller guide and the saddle process tray changes in accordance with the position of shutter shift block hereinafter called as shift block The Saddle Roller Guide Motor M204 lifts the shift block Since the shift block contacts the shutter shift mount at the first time it moves...

Page 48: ...roller Tapping plate Alignment roller Trailing edge stay Alignment guide Paper Leading edge stopper Pull roller Alignment roller Alignment guide Tapping plate Alignment guide F 2 42 F 2 42 2 The machine engages the alignment roller again and the paper is pushed to the leading edge stopper and then the knocking plate taps the trailing edge of paper Pull roller Tapping plate Alignment roller Trailin...

Page 49: ...pping plate Alignment guide 4 There is one sticker unit at the front and the rear of the machine respectively When the alignment operation is complete and the trailing edge retainer is released the stitcher unit starts the stitching operation on the paper F 2 44 F 2 44 Staple Operation 1 There is one sticker unit at the front and the rear of the machine respectively When the alignment operation is...

Page 50: ...n the Saddle Lead Edge Stopper Solenoid Sl205 comes ON and the paper is gripped by the gripper Saddle roller guide Paper Gripper F 2 46 F 2 46 2 With the sheaf held in place by the gripper the paper positioning plate lowers moving the sheaf in the direction of the arrow Thus the stitching position and the folding position are aligned Gripper Stitching position Paper sheaf Folding position Leading ...

Page 51: ...very Operations 3 After the paper folding roller begins to rotate in the direction of the arrow the paper guide plate moves in the direction of the arrow This starts the paper folding operation Then the paper guide plate is returned to its original position and stops Paper sheaf Paper guide plate Paper folding roller F 2 48 F 2 48 ...

Page 52: ...stitcher unit Finisher controller PCB Saddle stitcher controller PCB To host machine F 2 49 F 2 49 F 2 50 F 2 50 Finisher Controller PCB The finisher controller PCB drives the various loads motors solenoids of the machine in response to the commands from the host machine copier and indicates the states of the sensors and switches to the host machine It also serves to control the inner punch unit a...

Page 53: ...ROM IC6 Stores counter readings and adjustment values T 2 9 T 2 9 Saddle Stitcher Controller PCB The saddle stitcher controller PCB drives the machine s various loads motors solenoids in response to the commands from the finisher controller and indicates the states of sensors and switches to the host machine Saddle stitcher controller PCB Sensor CPU IC1 Finisher Controller PCB Inner Trimmer Unit o...

Page 54: ...er the paper can properly be fed or not the followings are the detection sensor for paper Inlet sensor S101 Feed path senor S102 Front door sensor S129 Staple hp sensor S131 Saddle inlet sensor S201 Saddle vertical path sensor S203 Saddle stitcher hp sensor S223 Saddle delivery sensor 1 S226 Saddle delivery sensor 2 S227 Finisher Staple Finisher S101 S102 S131 F 2 54 F 2 54 ...

Page 55: ...vement 1400 Finisher inlet sensor delay jam S101 The inlet sensor S101 doesn t detect ON within the specified time distance after the controller judged that paper arrived at the finisher inlet 1001 Finisher feed path sensor delay jam S102 The feed path sensor S102 doesn t detect ON within the specified time distance after the inlet sensor S101 detects paper 1002 Finisher inlet sensor stationary ja...

Page 56: ...SW111 Turns on off the 24V Protective Functions Protective Functions The 24VDC circuits used for driving solenoids etc on the finisher controller PCB and saddle stitcher controller PCB are provided with a fuse or a motor driver with an overcurrent protective function The 24VDC input circuit of each controller PCB is also provided with a fuse which is blown when an excessive current flows Power sup...

Page 57: ...111 SW103 Filter PCB Relay signal 24V DC DC converter 24V 5V DC DC converter 5V 3 3V 3 3V logic system 5V logic system Sensors RLY1 RLY2 24V Motor Fan Clutch Solenoid Motor Motor driver IC SW101 Front door switch SW102 Swing guide safety switch front SW103 Staple position switch SW104 Swing guide safety switch rear SW110 Tray 1 lower safety switch SW111 Escape tray lower safety switch F 2 56 F 2 5...

Page 58: ...o page 4 44 4 Stack delivery upper roller front rear FC9 3148 2 CR 3 000 000 sheets Refer to page 4 46 5 Stack delivery upper roller center FC9 3149 1 CR 3 000 000 sheets Refer to page 4 46 6 Shutter Clutch FK2 8207 1 CR 1 000 000 times Refer to page 4 54 7 Swing guide open solenoid SL101 FK2 8206 1 CR 1 000 000 times Refer to page 4 49 8 Torque limiter processing tray paper holder FC9 3323 1 CR 1...

Page 59: ...3 3 Periodic Servicing Periodic Servicing List of Work for Scheduled Servicing ...

Page 60: ... page 4 49 8 Processing tray area Torque limiter processing tray paper holder FC9 3323 1 CR 1 000 000 times No DRBL 2 SWG TQLM Refer to page 4 41 9 Processing tray area Paper return guide roller front FC9 3436 1 CR 3 000 000 sheets No DRBL 2 SWG RL Refer to page 4 51 10 Processing tray area Paper return guide roller rear FC9 3319 1 CR 3 000 000 sheets No DRBL 2 SWG RL Refer to page 4 51 11 Process...

Page 61: ...Cleaning Procedure Parts Replacement and Cleaning Procedure List of Parts External Internal Covers Main Units Consumable Parts Requiring Periodic Replacement and Cleaning Points Clutchs Solenoids Motors Other Parts Switches PCBs ...

Page 62: ...ernal Internal Covers Finisher Staple Finisher 1 3 4 2 5 6 F 4 1 F 4 1 F 4 2 F 4 2 No Name Part No Refer to 1 Front Door FC9 3441 Refer to page 4 17 2 Upper Cover FC9 3449 Refer to page 4 18 3 Rear Cover Upper FC9 3445 Refer to page 4 19 4 Rear Cover Lower FC9 3446 Refer to page 4 19 5 Left Inner Cover FC9 3422 Refer to page 4 20 6 Right Inner Cover FC9 3450 Refer to page 4 21 T 4 1 T 4 1 ...

Page 63: ...her 1 3 4 2 5 6 7 F 4 3 F 4 3 F 4 4 F 4 4 No Name Part No Refer to 1 Front Door FC9 2692 Refer to page 4 17 2 Upper Cover FC9 2699 Refer to page 4 18 3 Rear Cover Upper FC9 2695 Refer to page 4 19 4 Rear Cover Lower FC9 2696 Refer to page 4 19 5 Left Inner Cover FC9 3442 Refer to page 4 20 6 Right Inner Cover FC9 2697 Refer to page 4 21 7 Saddle Stitcher Cover FC9 2615 Refer to page 4 22 T 4 2 T 4...

Page 64: ... Eliminator Feed Guide Unit FC9 3335 Refer to page 4 39 2 Shutter Torque Limiter FC9 3559 Refer to page 4 40 3 Stapler Unit FC9 3362 Refer to page 4 40 4 Paper Holding Torque Limiter FC9 3323 Refer to page 4 41 5 Tray 1 Torque Limiter FC9 3559 Refer to page 4 42 6 Tray 2 Torque Limiter FC9 3559 Refer to page 4 43 7 Static Eliminators Swing Guide Unit FC9 3150 FC9 3151 Refer to page 4 44 8 Stack De...

Page 65: ...fer to SL101 Swing Guide Solenoid FK2 8206 Refer to page 4 49 F 4 5 F 4 5 T 4 5 T 4 5 SL206 SL203 SL204 SL205 No Name Part No Refer to SL203 Saddle Alignment Roller Disengage Solenoid Upper FK2 1782 SL204 Saddle Alignment Roller Disengage Solenoid Lower FK2 1782 SL205 Saddle Lead Edge Stopper Solenoid FK2 1740 SL206 Saddle Inlet Flapper Solenoid FK2 8187 Refer to page 4 55 F 4 6 F 4 6 T 4 6 T 4 6 ...

Page 66: ...placement and Cleaning Procedure List of Parts List of Cooling Fans List of Clutchs CL102 No Name Part No Refer to CL102 Shutter Clutch FK2 8207 Refer to page 4 54 F 4 7 F 4 7 T 4 7 T 4 7 List of Cooling Fans FAN101 No Name Part No Refer to FAN101 Power Supply Fan FK2 8208 F 4 8 F 4 8 T 4 8 T 4 8 ...

Page 67: ...Alignment Motor FK2 8202 Refer to page 4 60 M110 Swing Guide Motor FK2 8201 Refer to page 4 70 M112 Paper Return Guide Motor FK2 8204 M113 Paper Trailing Edge Pushing Guide Motor FK2 8203 Refer to page 4 67 M114 Stacking Tray Paper Retainer Motor FK2 8203 Refer to page 4 59 M116 Gripper Base Motor FK2 8201 Refer to page 4 58 M117 Gripper Motor FK2 8201 Refer to page 4 58 M118 Processing Tray Paper...

Page 68: ...Procedure List of Parts List of Motors M115 M107 M105 M106 F 4 10 F 4 10 No Name Part No Refer to M105 Tray 1 Shift Motor FK2 8200 Refer to page 4 63 M106 Tray 2 Shift Motor FK2 8200 Refer to page 4 64 M107 Stapler Shift Motor FK2 8200 Refer to page 4 65 M115 Staple Motor FK2 8201 Refer to page 4 40 T 4 10 T 4 10 ...

Page 69: ...re List of Parts List of Motors Parts Replacement and Cleaning Procedure List of Parts List of Motors Finisher Staple Finisher M200 F 4 11 F 4 11 Saddle Finisher Booklet Finisher M206 M205 M212 M210 M203 M213 M201 M211 M204 M202 M214 M200 F 4 12 F 4 12 ...

Page 70: ...4 M202 Saddle Alignment Guide Motor FK2 1730 M203 Saddle Lead Edge Stopper Motor FK2 1732 M204 Saddle Roller Guide Motor FK2 1731 M205 Saddle Paper Push on Plate motor FK2 8185 M206 Saddle Folder Feeder Motor FK2 8186 M210 Saddle Trailing Edge Retainer Motor FK2 1731 M211 Saddle Trailing Edge Moving Motor FK2 1732 M212 Saddle Alignment Roller Motor FK2 1714 M213 Saddle Tapping Motor FK2 1731 M214 ...

Page 71: ...uide HP Sensor WG8 5823 S113 Paper Trailing Edge Pushing Guide HP Sensor WG8 5823 S114 Stacking Tray Paper Retainer HP Sensor WG8 5823 S115 Gripper Position Sensor WG8 5823 S116 Gripper Base Front Sensor WG8 5823 S117 Gripper Base Rear Sensor WG8 5823 S118 Swing Guide Height Detection Sensor WG8 5823 S128 Staple Alignment Interference Sensor WG8 5823 S129 Front Door Sensor WG8 5823 S135 Paper Reta...

Page 72: ...S127 S122 S123 S124 S104 S105 S130 F 4 14 F 4 14 No Name Part No Refer to S104 Tray 1 Paper Sensor WG8 5823 S105 Tray 2 Paper Sensor WG8 5823 S122 Tray 1 Area Sensor 1 FM4 2175 S123 Tray 1 Area Sensor 2 S124 Tray 1 Area Sensor 3 S125 Tray 2 Area Sensor 1 FM4 2175 S126 Tray 2 Area Sensor 2 S127 Tray 2 Area Sensor 3 S130 Escape Tray Paper Sensor WG8 5823 T 4 13 T 4 13 ...

Page 73: ...ge Stopper HP Sensor WG8 5823 S206 Saddle Alignment Plate HP Sensor WG8 5823 S207 Saddle Roller Guide HP Sensor WG8 5823 S213 Saddle Paper Push on Plate Motor Sensor WG8 5823 S214 Saddle Folder Feeder Motor Sensor WG8 5823 S218 Saddle Paper Push on Plate HP Sensor WG8 5823 S219 Saddle Trailing Edge Retainer Move HP Sensor WG8 5823 S221 Saddle Trailing Edge Retainer HP Sensor WG8 5823 S222 Saddle L...

Page 74: ...W110 SW111 SW103 SW104 BK101 F 4 16 F 4 16 No Name Part No Refer to BK101 Breaker FH7 7625 SW101 Front Door Switch WC4 5301 SW102 Staple Safety Switch Front WC4 5301 Refer to page 4 79 SW103 Swing Guide Switch WC4 5301 SW104 Staple Safety Switch Rear WC4 5301 Refer to page 4 79 SW110 Tray 1 Close Detection Sensor WC4 5301 SW111 Escape Tray Close Detection Switch WC4 5301 T 4 15 T 4 15 ...

Page 75: ...me Part No Refer to PBA101 Finisher Controller PCB FM4 2173 Refer to page 4 80 PBA300 Tray 1 Motor Driver PCB FM4 2174 Refer to page 4 81 PBA301 Tray 2 Motor Driver PCB FM4 2174 Refer to page 4 82 PBA500 AC Noise Filter PCB FM4 2174 Refer to page 4 83 PBA600 Tray Paper Surface Sensor light emitting FM4 2177 PBA700 Tray Paper Surface Sensor light receiving FM4 2178 PS101 Power Supply Unit FK2 6317 ...

Page 76: ...201 PBA250 No Name Part No Refer to PBA201 Saddle Stitcher Controller PCB FM4 0299 PBA250 Saddle Stitcher Jam LED PCB FM4 0300 F 4 18 F 4 18 T 4 17 T 4 17 Other No Name Part No Refer to Alignment Roller FC8 7495 Refer to page 4 71 Thrust Plate FM4 3083 Refer to page 4 74 Folding Rollers Upper Lower FC9 2580 Refer to page 4 75 T 4 18 T 4 18 ...

Page 77: ...nternal Covers Removing the Front Door Saddle Finisher Booklet Finisher External Internal Covers Removing the Front Door Finisher Staple Finisher 1 Open the front door F 4 19 F 4 19 2 Remove the clip and detach the front door F 4 20 F 4 20 Removing the Front Door Saddle Finisher Booklet Finisher 1 Open the front door F 4 21 F 4 21 2 Remove the clip and detach the front door F 4 22 F 4 22 ...

Page 78: ...ernal Internal Covers Removing the Upper Cover Saddle Finisher Booklet Finisher Removing the Upper Cover Finisher Staple Finisher 1 Open the front door F 4 23 F 4 23 2 Remove the 2 screws detach the upper cover x2 F 4 24 F 4 24 Removing the Upper Cover Saddle Finisher Booklet Finisher 1 Open the front door F 4 25 F 4 25 2 Remove the 2 screws detach the upper cover x2 F 4 26 F 4 26 ...

Page 79: ...External Internal Covers Removing the Rear Cover Lower Removing the Rear Cover Upper 1 Release the hook with the flat head screwdriver and then remove the PCB cover x1 F 4 27 F 4 27 2 Remove the 4 screws and detach the rear cover upper x4 F 4 28 F 4 28 Removing the Rear Cover Lower 1 Remove the 4 screws and detach the rear cover lower x4 F 4 29 F 4 29 ...

Page 80: ... Covers Removing the Left Inner Cover Saddle Finisher Booklet Finisher Removing the Left Inner Cover Finisher Staple Finisher 1 Open the front door F 4 30 F 4 30 2 Remove the 4 screws and detach the left inner cover x4 F 4 31 F 4 31 Removing the Left Inner Cover Saddle Finisher Booklet Finisher 1 Open the front door F 4 32 F 4 32 2 Remove the 4 screws and detach the left inner cover x4 F 4 33 F 4 ...

Page 81: ... the Right Inner Cover Finisher Staple Finisher 1 Open the front door F 4 34 F 4 34 2 Remove the 2 screws and detach the right inner cover x2 F 4 35 F 4 35 Removing the Right Inner Cover Saddle Finisher Booklet Finisher 1 Open the front door F 4 36 F 4 36 2 Lift the jam recovery reveres and draw out the saddle stitcher unit Remove the 4 screws and press the lower part of the right inner cover to r...

Page 82: ...cement and Cleaning Procedure External Internal Covers Removing the Saddle Stitcher Cover Removing the Saddle Stitcher Cover 1 Open the front door F 4 39 F 4 39 2 Remove the jam dial upper Remove one screw and then remove the jam dial lower x1 F 4 40 F 4 40 3 Remove three screws and then remove the inner cover x3 F 4 41 F 4 41 ...

Page 83: ...s while lifting the paper holding guide and then remove the grate shaped upper guide x8 F 4 42 F 4 42 CAUTION When reassembling attach the grate shaped upper guide with the condition lifted the shutter and the shutter link unit to the maximum point so that the projection of the shutter link unit is put in the groove of the shutter After reassembling move the shutter up and down by hand to confirm ...

Page 84: ...y 2 unit Parts Replacement and Cleaning Procedure Main Units Removing the Tray 1 unit Tray 2 unit Removing the Tray 1 unit Tray 2 unit 1 Remove the finger pinch prevention covers front and rear F 4 45 F 4 45 2 Remove the 2 screws and then remove the tray stoppers front and left x2 F 4 46 F 4 46 ...

Page 85: ...ray 2 unit 3 Lift the paper holding guide to remove it from the grate shaped upper guide and then remove the tray 1 unit F 4 47 F 4 47 4 Remove the tray 2 unit F 4 48 F 4 48 CAUTION When attaching or lowering the tray lower the tray while releasing the cam toward the direction of the arrow with the flat head screwdriver inserting into the hole of the lower rear side F 4 49 F 4 49 ...

Page 86: ...de Parts Replacement and Cleaning Procedure Main Units Removing the Grate shaped Lower Guide Removing the Grate shaped Lower Guide 1 Remove the tray 1 unit Refer to page 4 24 2 After lifting the tray 2 unit to the maximum point remove the 9 screws to detach the grate shaped lower guide x9 F 4 50 F 4 50 ...

Page 87: ...ent and Cleaning Procedure Main Units Removing the Saddle Delivery Tray Removing the Saddle Delivery Tray 1 Lift the tray 1 unit and the tray 2 unit until they will stop F 4 51 F 4 51 2 Press the hooks to release them and detach the saddle delivery tray and then disconnect the connector F 4 52 F 4 52 F 4 53 F 4 53 ...

Page 88: ...e the Grate shaped lower guide Refer to page 4 26 3 Release the harness for the stapler drive unit from the 3 wire saddles and then remove 2 connectors 10P and 2P x2 x2 F 4 54 F 4 54 4 Remove the 2 screws and open the finisher controller PCB mount x2 F 4 55 F 4 55 5 Disconnect the sensor connector and release the motor harness from the 2 wire saddles and the edge saddle Disconnect the motor connec...

Page 89: ...ment and Cleaning Procedure Main Units Removing the Stapler Drive Unit Parts Replacement and Cleaning Procedure Main Units Removing the Stapler Drive Unit 6 Remove the 2 screws and draw out the stapler drive unit x2 F 4 57 F 4 57 ...

Page 90: ... and Cleaning Procedure Main Units Removing the Processing Tray Unit Removing the Processing Tray Unit 1 Remove the stapler drive unit Refer to page 4 28 2 Draw out the saddle stitcher unit F 4 58 F 4 58 3 Disconnect the 5 connectors x5 F 4 59 F 4 59 4 Remove the 3 screws and take out the bottom plate x3 F 4 60 F 4 60 ...

Page 91: ... 4 61 6 Shift the drive shaft to the rear to release it from the front belt F 4 62 F 4 62 7 Shift the drive shaft to the front to release it from the rear belt and then remove the drive shaft F 4 63 F 4 63 8 Remove the 2 screws x2 F 4 64 F 4 64 9 Grip the motors at the lower part of the processing tray unit F 4 65 F 4 65 10 Shift the left hand side of the processing tray unit to the rear and then ...

Page 92: ...lacement and Cleaning Procedure Main Units Pull out the Saddle Unit Service Position Pull out the Saddle Unit Service Position 1 Remove the front door Refer to page 4 17 2 Pull out the saddle unit until it will stop F 4 67 F 4 67 3 Release the rail stopper and pull out the saddle unit further about 5 cm F 4 68 F 4 68 ...

Page 93: ... Position CAUTION Draw it out slowly If it is drown out too much the saddle cable and the cable guide may be damaged When the saddle unit is return into the finisher from the service position lift up the center of the cable guide If it is carelessly pushed into the finisher the center of the cable guide will fall down so that the saddle cable and the cable guide may be damaged F 4 69 F 4 69 ...

Page 94: ...lacement and Cleaning Procedure Main Units Removing the Saddle Unit Removing the Saddle Unit 1 Pull out the saddle unit to the service position Refer to page 4 32 2 Disconnect the connector and release the harness from the wire saddle on the rear of the saddle unit x6 x1 x3 F 4 70 F 4 70 F 4 71 F 4 71 ...

Page 95: ...ts Replacement and Cleaning Procedure Main Units Removing the Saddle Unit 3 Remove the screw and disconnect the 3 connectors and then remove the cable guide x1 x2 F 4 72 F 4 72 4 Move the saddle unit to the position where the screw can be seen from the hole and remove the screws x2 F 4 73 F 4 73 ...

Page 96: ...ent and Cleaning Procedure Main Units Removing the Saddle Unit 5 Remove the 2 screws from the rail left and rail right x1 x1 F 4 74 F 4 74 F 4 75 F 4 75 6 Hold the saddle unit as shown in the figure lift it as the direction of the arrow make sure that it has parted from the rail and carry it F 4 76 F 4 76 ...

Page 97: ...hrust Unit 1 Remove the saddle cover Refer to page 4 22 2 Pull out the saddle unit to the service position Refer to page 4 32 3 Remove the 6 screws and then remove the PCB cover F 4 77 F 4 77 4 Disconnect the 16 connectors and release the harness from the harness guide x16 F 4 78 F 4 78 5 Release the harness from the wire saddles and disconnect the 2 connectors x6 x2 F 4 79 F 4 79 ...

Page 98: ...ts Removing the Thrust Unit Parts Replacement and Cleaning Procedure Main Units Removing the Thrust Unit 6 Release the harness from the wire saddle and disconnect the connector x1 x1 F 4 80 F 4 80 7 Remove the 4 screws and then remove the thrust unit F 4 81 F 4 81 ...

Page 99: ...ning Procedure Consumable Parts Requiring Periodic Replacement and Cleaning Points Removing the Static Eliminator Feed Guide Unit Consumable Parts Requiring Periodic Replacement and Cleaning Points Removing the Static Eliminator Feed Guide Unit 1 Open the front door Finisher Staple Finisher Saddle Finisher Booklet Finisher 2 Remove the screw and then remove the static eliminator x1 F 4 82 F 4 82 ...

Page 100: ... Shutter Torque Limiter 1 Open the front door Finisher Staple Finisher Saddle Finisher Booklet Finisher F 4 83 F 4 83 F 4 84 F 4 84 2 Remove the left inner cover Refer to page 4 20 3 Pull out the pin and remove the shutter torque limiter F 4 85 F 4 85 Removing the Stapler Unit 1 Open the front door Finisher Staple Finisher Saddle Finisher Booklet Finisher F 4 86 F 4 86 F 4 87 F 4 87 2 Remove the l...

Page 101: ...Requiring Periodic Replacement and Cleaning Points Removing the Paper Holding Torque Limiter 4 Disconnect the connector and remove the 2 screws and then remove the stapler unit x2 x2 F 4 89 Removing the Paper Holding Torque Limiter 1 Remove the rear cover upper Refer to page 4 19 2 Remove the 2 screws and open the finisher controller PCB mount x2 F 4 90 3 Pull out the pin and remove the paper hold...

Page 102: ...lacement and Cleaning Procedure Consumable Parts Requiring Periodic Replacement and Cleaning Points Removing the Tray 1 Torque Limiter Removing the Tray 1 Torque Limiter 1 Remove the 7 screws and remove the tray 1 upper cover x4 x3 F 4 92 F 4 93 2 Remove the screw and take out the torque limiter unit x1 F 4 94 3 Pull out the pins and remove the torque limiters F 4 95 ...

Page 103: ...lacement and Cleaning Procedure Consumable Parts Requiring Periodic Replacement and Cleaning Points Removing the Tray 2 Torque Limiter Removing the Tray 2 Torque Limiter 1 Remove the 7 screws and remove the tray 2 upper cover x4 x3 F 4 96 F 4 97 2 Remove the screw and take out the torque limiter unit x1 F 4 98 3 Pull out the pins and remove the torque limiters F 4 99 ...

Page 104: ...t Removing the Static Eliminators Swing Guide Unit 1 Remove the grate shaped upper guide Refer to page 4 23 2 Lower the swing guide F 4 100 3 Remove the 6 screws and then remove the swing guide upper cover x6 F 4 101 CAUTION When the swing guide upper cover is reassembled put the arms of swing guide in the link holder F 4 102 4 Remove each 2 screws and detach the static eliminators front and left ...

Page 105: ... Raise the swing guide unit while pushing the plunger of the swing guide solenoid and then check that the gap between the swing guide upper cover and the arm of the staple safety switch is within 1 5 0 5mm If the gap is outside the standard adjust according to the following steps 2 to 3 1 5 0 5mm F 4 104 2 Loosen two screws and shift the position of the swing guide open solenoid to adjust the posi...

Page 106: ...acement and Cleaning Procedure Consumable Parts Requiring Periodic Replacement and Cleaning Points Removing the Stack Delivery Upper Roller Removing the Stack Delivery Upper Roller 1 Remove the static eliminators swing guide unit Refer to page 4 39 2 Remove the paper guide F 4 106 3 Release the bushings from the hooks F 4 107 4 Remove the stack delivery upper roller F 4 108 ...

Page 107: ...Parts Requiring Periodic Replacement and Cleaning Points Removing the Sub Guide Torque Limiter Removing the Sub Guide Torque Limiter 1 Remove the grate shaped lower guide Refer to page 4 26 2 Remove the 2 clips and shift the 2 bushings to the outside F 4 109 3 Release the drive shaft from the belt and remove it F 4 110 4 Remove the E rings and the straight pins and then remove the torque limiters ...

Page 108: ...Parts Requiring Periodic Replacement and Cleaning Points Removing the Paper Holding Rubber Removing the Static Eliminator Grate shaped lower guide unit 1 Lift the tray 1 unit until it will stop Remove the screw and take out the static eliminator F 4 113 Removing the Paper Holding Rubber 1 Lift the tray 1 unit until it will stop Remove the paper holding rubber after drawing out the paper holding le...

Page 109: ...g the Swing Guide Open Solenoid SL101 Removing the Swing Guide Open Solenoid SL101 1 Remove the grated shaped upper guide Refer to page 4 23 2 Lower the swing guide and put a mark on the fixed position of the swing open solenoid F 4 115 3 Release the solenoid harness from the edge saddle and then remove the 2 screws to remove the swing open solenoid F 4 116 CAUTION When attaching the swing guide o...

Page 110: ... Cleaning Points Removing the Torque Limiter Tray1 2 Paper Holder Removing the Torque Limiter Tray1 2 Paper Holder 1 Remove the grated shaped upper guide Refer to page 4 23 2 Take off the 3 belts from the pulleys F 4 117 3 Remove the 2 screws and then remove the paper holder shaft plates front and left F 4 118 4 Remove the 4 clips and slide the 4 bushings then remove the paper holder shaft units F...

Page 111: ...mable Parts Requiring Periodic Replacement and Cleaning Points Remove the Paper Holding Rollers Front and Left CAUTION After installing the 2 torque limiters tray1 2 paper holder turn the drive shaft to the allow direction to put away the tray paper holder lever in the processing tray unit Remove the Paper Holding Rollers Front and Left 1 Remove the processing tray unit Refer to page 4 30 2 Take o...

Page 112: ...onsumable Parts Requiring Periodic Replacement and Cleaning Points Remove the Paper Holding Rollers Front and Left 3 Slide the bushing to the outside and then remove the paper return guide roller units front and rear F 4 122 CAUTION When installing the paper return guide roller units be careful about the followings Fit the projection A of the bushings into the opening B of the paper return guide h...

Page 113: ...t and Cleaning Points Remove the Paper Holding Rollers Front and Left Parts Replacement and Cleaning Procedure Consumable Parts Requiring Periodic Replacement and Cleaning Points Remove the Paper Holding Rollers Front and Left CAUTION Fit the roller shaft into the opening of the drive shaft arm F 4 123 ...

Page 114: ...ving the Shutter Clutch CL102 Removing the Paper Holding Roller 1 Remove the processing tray unit Refer to page 4 30 2 Lower the paper holder roller arm and then remove the paper holder roller F 4 124 Removing the Shutter Clutch CL102 1 Open the front door Finisher Staple Finisher Saddle Finisher Booklet Finisher F 4 125 F 4 126 2 Remove the left inner cover Refer to page 4 20 3 Disconnect the con...

Page 115: ...enoids Removing the Saddle Inlet Flapper Solenoid SL206 Clutchs Solenoids Removing the Saddle Inlet Flapper Solenoid SL206 1 Remove the rear cover upper Refer to page 4 19 2 Put a mark on the fixed position of the solenoid Release the solenoid harness from the wire saddle and disconnect the connector Remove the screw and then remove the saddle inlet flapper solenoid F 4 128 ...

Page 116: ...Saddle Inlet Flapper Solenoid SL206 Adjusting the position attached the Saddle Inlet Flapper Solenoid SL206 CAUTION When attaching the saddle inlet flapper solenoid SL206 adjust the position attached the solenoid 1 Loosen the screw 2 Lower the arm of the saddle inlet flapper until it stops Then shift the position of the solenoid so that the arm bumps against the link when pushing the plunger of th...

Page 117: ...otors Removing the Paper Return Guide Roller Motor M121 Motors Removing the Paper Return Guide Roller Motor M121 1 Remove the left inner cover Refer to page 4 20 2 Remove the clip the flange the pulley the straight pin and the belt F 4 130 3 Disconnect the connector and remove the 2 screws and then remove the paper return guide roller motor x2 x2 F 4 131 ...

Page 118: ...e Motor M116 Removing the Gripper Motor M117 1 Remove the processing tray unit Refer to page 4 30 2 Disconnect the 2 connectors and remove the 2 screws to remove the gripper motor F 4 132 Removing the Gripper Base Motor M116 1 Remove the processing tray unit Refer to page 4 30 2 Disconnect the 2 connectors and remove the 2 screws to remove the gripper base motor F 4 133 ...

Page 119: ...e 4 30 2 Disconnect the motor connector and release the harness from the edge saddles F 4 134 3 Remove the 2 screws and then remove the stacking tray paper retainer Motor F 4 135 Removing the Tray Auxiliary Guide Motor M120 1 Remove the processing tray unit Refer to page 4 30 2 Remove the 3 screws F 4 136 3 Release the harness from the 4 wire saddles disconnect the motor connector and remove the m...

Page 120: ...cedure Motors Rear Alignment Motor M109 Rear Alignment Motor M109 1 Remove the processing tray unit Refer to page 4 30 2 Remove the clip and pulley Remove the E ring pulley torque limiter straight pin and then free the belt from the shaft F 4 139 3 Remove the screw and turn the paper holder lever mount towards you F 4 140 ...

Page 121: ... the edge saddles remove the 2 screws and then take out the motor mount F 4 141 5 Disconnect the connector remove the 2 screws and then the rear alignment motor F 4 142 Removing the Front Alignment Motor M108 1 Remove the processing tray unit Refer to page 4 30 2 Remove the clip and pulley Remove the E ring gear pulley torque limiter 2 straight pins and then free the belt from the shaft F 4 143 ...

Page 122: ...and Cleaning Procedure Motors Removing the Front Alignment Motor M108 3 Remove the screw and turn the paper holder lever mount towards you F 4 144 4 Open the edge saddles remove the 2 screws and then take out the motor mount F 4 145 5 Disconnect the connector remove the 2 screws and then the front alignment motor F 4 146 ...

Page 123: ...ving the Tray 1 Shift Motor M105 1 Remove the 7 screws and remove the tray 1 upper cover x4 x3 F 4 147 F 4 148 2 Remove the 2 screws and remove the tray motor cover F 4 149 3 Remove the connector 2 screws and then the tray 1 shift motor F 4 150 Caution The tray will fall with its own weight after removing the motor Hold the tray with a hand before releasing the motor from the drive belt ...

Page 124: ...ving the Tray 2 Shift Motor M106 1 Remove the 7 screws and remove the tray 2 upper cover x4 x3 F 4 151 F 4 152 2 Remove the 2 screws and remove the tray motor cover F 4 153 3 Remove the connector 2 screws and then the tray 2 shift motor F 4 154 Caution The tray will fall with its own weight after removing the motor Hold the tray with a hand before releasing the motor from the drive belt ...

Page 125: ...g the Staple Shift Motor M107 1 Remove the left inner cover Refer to page 4 20 2 Turn the dial to the allow direction to shift the staple unit to the rear side F 4 155 3 Remove the motor connector Release the sensor harness from the wire saddle and the edge saddle F 4 156 4 Remove the 4 screws to detach the motor mount F 4 157 5 Remove the 2 screws and remove the staple shift motor F 4 158 ...

Page 126: ...he Inlet Feed Motor M200 1 Remove the rear cover upper Refer to page 4 19 2 Remove the motor connector and the tension spring Remove the 2 screws and then remove the inlet feed motor F 4 159 Removing the Processing Tray Paper Retainer Motor M118 1 Remove the rear cover upper Refer to page 4 19 2 Remove the motor connector and the tension spring Remove the 2 screws and then remove the processing tr...

Page 127: ...3 Removing the Buffer Feed Motor M102 1 Remove the rear cover upper Refer to page 4 19 2 Remove the motor connector and the tension spring Remove the 2 screws and then remove the buffer feed motor F 4 161 Removing the Paper Trailing Edge Pushing Guide Motor M113 1 Remove the rear cover upper Refer to page 4 19 2 Disconnect the connector remove the 2 screws and then remove the paper trailing edge p...

Page 128: ...otor M101 Removing the Feed Motor M101 1 Remove the rear cover upper Refer to page 4 19 2 Remove the 2 screws and open the finisher controller PCB mount x2 F 4 163 3 Release the harness from the harness guide and remove the 2 harness guides F 4 164 4 Remove the motor connector and the tension spring Remove the 2 screws and then remove the feed motor F 4 165 ...

Page 129: ...er Refer to page 4 19 2 Open the finisher controller PCB mount x2 F 4 166 3 Remove the motor connector and the tension spring Remove the 2 screws and then remove the stack delivery upper motor F 4 167 Removing the Stack Delivery Lower Shutter Motor M122 1 Remove the rear cover upper Refer to page 4 19 2 Open the finisher controller PCB mount x2 F 4 168 3 Remove the motor connector and the tension ...

Page 130: ...g the Swing Guide Motor M110 Removing the Swing Guide Motor M110 1 Remove the grated shaped upper guide Refer to page 4 23 2 Remove the upper cover Refer to page 4 18 3 Remove the 2 screws and remove the motor cover F 4 170 4 Disconnect the motor connector F 4 171 5 Remove the tension spring and the 4 screws and then remove the swing guide motor F 4 172 ...

Page 131: ...cedure Other Parts Removing the Alignment Roller Other Parts Removing the Alignment Roller 1 Remove the saddle cover Refer to page 4 22 2 Pull out the saddle unit to the service position Refer to page 4 32 3 Disconnect the connector and release the harness from the wire saddle on the rear of the saddle unit x6 x1 x3 F 4 173 F 4 174 ...

Page 132: ...placement and Cleaning Procedure Other Parts Removing the Alignment Roller 4 Remove the screw and take out the support plate Slide the pulley and remove the belt x1 F 4 175 5 Remove the 2 screws and remove the transport unit x2 F 4 176 6 Remove the 3 screws and remove the static eliminator unit x3 F 4 177 ...

Page 133: ...eaning Procedure Other Parts Removing the Alignment Roller 7 Release the harness from the wire saddle Remove the 5 screws and remove the transport cover x5 x3 F 4 178 8 Remove the screw and connector and then take out the alignment roller unit x1 x1 F 4 179 9 Remove the clips and then remove the alignment rollers F 4 180 ...

Page 134: ...ing Procedure Other Parts Removing the Thrust Plate Removing the Thrust Plate 1 Remove the thrust unit Refer to page 4 37 2 Put marks on the retaining position of the thrust plate F 4 181 3 Remove the thrust plate x3 F 4 182 Caution When the thrust plate is installed align it to the lines marked in the step 2 and fix it ...

Page 135: ...ove the alignment roller Refer to page 4 71 3 Release the harness from the wire saddles and disconnect the connector Remove the 3 screws and then remove the saddle handle unit x3 x1 x4 F 4 183 4 Release the harness from the wire saddle and disconnect the 2 connectors Remove the 6 screws and then remove the unit fixing base front unit x6 x2 x2 F 4 184 5 Remove the pulleys belt gears E ring and spri...

Page 136: ... Cleaning Procedure Other Parts Removing the Folding Rollers Upper Lower 7 Release the harness from the wire saddles and edge saddles in the rear side Remove the 6 screws and remove the unit fixing base rear x1 x6 x6 F 4 186 8 Remove the C ring spacer and bearing F 4 187 9 Slide the folding roller upper and then remove it F 4 188 ...

Page 137: ...rts Replacement and Cleaning Procedure Other Parts Removing the Folding Rollers Upper Lower 10 Remove the C ring gear bearing and then the pressure plate lower in the front side F 4 189 11 Remove the C ring spacer and bearing F 4 190 12 Slide the folding roller lower to the allow direction and remove it F 4 191 ...

Page 138: ...emoving the Folding Rollers Upper Lower Parts Replacement and Cleaning Procedure Other Parts Removing the Folding Rollers Upper Lower Caution Make sure that the each convex part of the folding roller upper and folding roller lower match when attaching the roller F 4 192 ...

Page 139: ... SW104 Switches Removing the Staple Safety Switch Front Rear SW102 SW104 1 Remove the grate shaped upper guide Refer to page 4 23 2 Lower the swing guide F 4 193 3 Open the wire saddle to release the harness and disconnect the 2 connector then remove the staple safety switch front x1 F 4 194 4 Open the wire saddle to release the harness and disconnect the 2 connector then remove the staple safety ...

Page 140: ...roller PCB Parts Replacement and Cleaning Procedure PCBs Removing the Finisher Controller PCB PCBs Removing the Finisher Controller PCB 1 Remove the rear cover upper Refer to page 4 19 2 Disconnect the connectors and remove the 4 screws and then remove the finisher controller PCB F 4 196 ...

Page 141: ...ning Procedure PCBs Removing the Tray 1 Motor Driver PCB Removing the Tray 1 Motor Driver PCB 1 Remove the 7 screws and remove the tray 1 upper cover x4 x3 F 4 197 F 4 198 2 Remove the 2 screws and remove the tray motor cover F 4 199 3 Remove the 3 connectors and 2 screws and then remove the tray 1 motor driver PCB F 4 200 ...

Page 142: ...ning Procedure PCBs Removing the Tray 2 Motor Driver PCB Removing the Tray 2 Motor Driver PCB 1 Remove the 7 screws and remove the tray 2 upper cover x4 x3 F 4 201 F 4 202 2 Remove the 2 screws and remove the tray motor cover F 4 203 3 Remove the 3 connectors and 2 screws and then remove the tray 2 motor driver PCB F 4 204 ...

Page 143: ...it Removing the AC Noise Filter PCB 1 Remove the rear cover lower Refer to page 4 19 2 Disconnect the 4 connectors and remove the 2 screws and then remove the AC noise filter PCB F 4 205 Removing the Power Supply Unit 1 Remove the rear cover lower Refer to page 4 19 2 Disconnect the 3 connectors and remove the 4 screws and then remove the power supply unit F 4 206 ...

Page 144: ...5 5 Adjustment Adjustment Overview Basic Adjustment Action on parts replacement ...

Page 145: ...conds When not in the service mode the LED1 blinks at intervals of 0 5 second When in the service mode the LEDs illuminate as discussed later Major Adjustments Adjustments to be made to improve the stacked paper alignment performance are listed below Machine Block Adjustment Item Refer to Puncher Unit Paper Bump Amount Adjustment at the high accuracy punch mode Refer to page 5 3 Processing Tray Un...

Page 146: ...ng the SW1 continuously for two seconds writes the new adjusment value to the EEPROM Pressing the SW2 continuously for two seconds cancels the new adjustment value Be sure to cancel the new adjustment value before writing it to the EEPROM 6 The LED2 goes out and the LED1 blinks at intervals of 0 5 seconds 7 Set all SW3 keys set to OFF F 5 2 F 5 2 Adjustment Range The bump amount can be adjusted in...

Page 147: ...writes the new adjustment value to the EEPROM Pressing the SW2 continuously for two seconds cancels the new adjustment value Be sure to cancel the new adjustment value before writing it to the EEPROM 6 The LED2 goes out and the LED1 blinks at intervals of 0 5 seconds 7 Set all SW3 keys set to OFF F 5 4 F 5 4 F 5 5 F 5 5 F 5 6 F 5 6 Adjustment Range The paper return roller 1 descension timing can b...

Page 148: ...two seconds writes the new adjustment value to the EEPROM Pressing the SW2 continuously for two seconds cancels the new adjustment value Be sure to cancel the new adjustment value before writing it to the EEPROM 6 The LED2 goes out and the LED1 blinks at intervals of 0 5 seconds 7 Set all SW3 keys set to OFF F 5 8 F 5 8 F 5 9 F 5 9 F 5 10 F 5 10 Adjustment Range The stack delivery upper roller 1 a...

Page 149: ...e new adjustment value to the EEPROM Pressing the SW2 continuously for two seconds cancels the new adjustment value Be sure to cancel the new adjustment value before writing it to the EEPROM 6 The LED2 goes out and the LED1 blinks at intervals of 0 5 seconds 7 Set all SW3 keys set to OFF F 5 12 F 5 12 Adjustment Range The stack delivery upper roller 1 stop timing can be made 0 50 mm earlier It has...

Page 150: ...the SW1 continuously for two seconds writes the new adjustment value to the EEPROM Pressing the SW2 continuously for two seconds cancels the new adjustment value Be sure to cancel the new adjustment value before writing it to the EEPROM 6 The LED2 goes out and the LED1 blinks at intervals of 0 5 seconds 7 Set all SW3 keys set to OFF Adjustment Range The paper return roller 1 acceptance angle can b...

Page 151: ...tinuously for two seconds cancels the new setting value Be sure to cancel the new setting value before writing it to the EEPROM 6 The LED2 goes out and the LED1 blinks at intervals of 0 5 seconds 7 Set all SW3 keys set to OFF F 5 15 F 5 15 Setting Range 1 Enable 2 Disable Default 1 Enable When buffer operation is enabled 0 is written to the EEPROM When buffer operation is disabled 1 is written to ...

Page 152: ...ing guide solenoid and then check that the gap between the swing guide upper cover and the arm of the staple safety switch is within 1 5 0 5mm If the gap is outside the standard adjust according to the following steps 2 to 3 1 5 0 5mm F 5 16 F 5 16 2 Loosen two screws and shift the position of the swing guide open solenoid to adjust the position of the staple safety switch s arm Then tighten two s...

Page 153: ...when pushing the plunger of the solenoid 3 Tighten the screw 0mm F 5 18 F 5 18 Note on replacing the finisher controller PCB 1 Before replacing the finisher controller PCB store the adjustment values and the counter of the consumable parts to the host machine 2 After replacing the finisher controller PCB write the stored data to the new finisher controller PCB by the service mode of the host machi...

Page 154: ...n Installation How to Utilize This Installation Procedure Checking Before Installation Unpacking and Checking the Contents Installation Procedure Making Adjustments Operation Check Machine Relocation Work F 6 1 F 6 1 ...

Page 155: ...t section caption is followed by Booklet Finisher D1 only When Using the Contained Parts Bundled Components in the Shipping Carton After unpacking confirm the parts contained in the package by referring to the illustration of Bundled Components described in this procedure The below symbol appears on the illustration of some steps when the parts contained in the shipping carton are to be used Mind ...

Page 156: ...tallation The installation site must satisfy the conditions given below Therefore it is recommended that the installation site be looked over before delivering the finisher to the customer Checking the Power Supply The finisher must be connectable to the outlet that can supply the rated voltage 10 15 at the specified ampere or higher 120V 15A or more 230V 10A or more ...

Page 157: ... of paper Be sure that there will be no gap between the finisher and the upstream connection machine The machine must be away from the wall by 100mm or more to secure an enough space to perform machine operation Make sure to provide at least 800mm of space if you install one or more of the following Paper Folding Unit H1 Professional Puncher C1 or Document Insertion Unit K1 Staple Finisher D1 Book...

Page 158: ...he illustrations in a wide area where there is enough space around it 2 460mm 1 290mm B A A Staple Finisher D1 Approx 880mm Booklet Finisher D1 Approx 950mm B Staple Finisher D1 Approx 830mm Booklet Finisher D1 Approx 865mm 950mm 870mm B A Pallet Slope Plates Finisher A Staple Finisher D1 Approx 655mm Booklet Finisher D1 Approx 768mm B Staple Finisher D1 Approx 2 475mm Booklet Finisher D1 Approx 2...

Page 159: ...ollowing order A A Paper Folding Unit H1 Professional Puncher C1 Document Insertion Unit K1 Puncher Unit Inner Booklet Trimmer A1 Staple Finisher D1 Booklet Finisher D1 POD Deck Lite A1 Paper Deck Unit C1 F 6 8 F 6 8 1 POD Deck Lite A1 Paper Deck Unit C1 2 Document Insertion Unit K1 3 Professional Puncher C1 4 Paper Folding Unit H1 5 Staple Finisher D1 Booklet Finisher D1 6 Puncher Unit 1 7 Inner ...

Page 160: ... Note on Installation Turning Off the Main Power of the Host Machine Turning Off the Main Power of the Host Machine Caution Before installing the finisher be sure to perform the following steps in the specified order 1 Turn OFF the main power switch of the host machine 2 Be sure that the control panel display and main power lamp are both turned OFF and then disconnect the power plug ...

Page 161: ...Spacer 1 pc 7 Stapler unit staple case 1 pc 8 Staple cartridge 3 pcs 9 Screw RS tight M4 x 8 9 pcs 10 Tray label 1 pc 11 Setting label 1 pc 12 1 Latch cover 1 pc 13 1 Screw Bind M4 x 6 2 pcs 14 2 Ground plate 2 pcs 15 2 Booklet tray 1 pc 16 2 Saddle stitcher unit auxiliary caster 1 pc 17 2 Screw with spring washer 2 pcs 18 2 Staple cartridge for saddle stitcher 2 pcs 19 2 Saddle caution label 20 3...

Page 162: ...e away the removed fixings and cushioning materials for possible relocation of the finisher e g to a new site or for repairs Caution Staple Finisher D1 weighs about 61 kg and Booklet Finisher D1 weighs about 108 kg When unpacking the finisher you can deform or damage it depending on the parts you hold Do not hold the front cover or upper output tray unit or lower output tray unit F 6 10 F 6 10 Cau...

Page 163: ...aise one side of the finisher to remove the cushioning material Be sure to pull the plastic bag toward the other cushioning material completely F 6 13 F 6 13 3 While holding the top of the finisher raise the other side to remove the cushioning material and plastic bag F 6 14 F 6 14 4 Remove two slope boards and two fixing pins MEMO The fixing pins are attached to the slope board with the adhesive ...

Page 164: ...m the pallet down to the floor F 6 17 F 6 17 Caution Move the finisher down to the floor carefully so that the casters do not slip off the slop boards Be sure to hold the top A of the finisher when moving the finisher from the slope boards down to the floor A A F 6 18 F 6 18 7 Remove all pieces of packing tape used outside the finisher 8 For Booklet Finisher D1 remove three screws and then remove ...

Page 165: ...xings of the upper output tray and lower output tray x2 x2 F 6 20 F 6 20 Caution Hold the output tray while removing the fixings lest the output tray jerks F 6 21 F 6 21 10 Open the front cover Staple Finisher D1 Booklet Finisher D1 F 6 22 F 6 22 F 6 23 F 6 23 11 Remove all pieces of packing tape used inside the finisher and then remove the cushioning material from the stapler unit F 6 24 F 6 24 ...

Page 166: ...until it clicks F 6 25 F 6 25 13 Take off the release paper from the spacer and put the spacer on the upper cover of the finisher s right side paper feeding inlet side along the inside edge A of the upper cover A F 6 26 F 6 26 14 For Staple Finisher D1 close the front cover and proceed to Section Installation Procedure For BookletFinisher D1 follow the procedure below Staple Finisher D1 F 6 27 F 6...

Page 167: ... Saddle Unit Booklet Finisher D1 Only 1 Gripping the hook of the handle pull out the saddle stitcher unit gently until it stops and then remove all pieces of packing tape F 6 28 F 6 28 2 Using two screws with spring washer attach the saddle stitcher unit auxiliary caster so that its caster can touch the floor x2 F 6 29 F 6 29 3 Affix the saddle caution label written in the language used by the cus...

Page 168: ...her until it stops F 6 31 F 6 31 5 Close the front cover F 6 32 F 6 32 6 Connect the connector of the booklet tray to the connector on the lower left side and then attach the booklet tray using its two hooks x1 Caution When attaching the booklet tray be careful not to pinch or damage the connecter and the cable harness After attaching the booklet tray put the connecter and the cable harness inside...

Page 169: ...he puncher unit and inner booklet trimmer together with the finisher install them before connecting the finisher to the upstream connection machine For the procedures for installing the puncher unit and inner booklet trimmer refer to their installation procedure manuals Staple Finisher D1 Booklet Finisher D1 Puncher Unit F 6 34 F 6 34 Puncher Unit Inner Booklet Trimmer F 6 35 F 6 35 ...

Page 170: ...nstallation on Upstream Connection Machine Side Staple Finisher D1 only Connecting to Host Machine 1 Remove three covers on the left side of the host machine F 6 36 F 6 36 2 Using four screws attach two latch catches front and rear on the left side of the host machine x4 F 6 37 F 6 37 MEMO The latch catch has three screw holes Use the upper and lower screw holes to attach the latch catch Do not us...

Page 171: ...nsertion unit x4 F 6 39 F 6 39 MEMO The latch catch has three screw holes Use two screw holes according to the mounting position on the document insertion unit The two latch catches are identical to each other 2 Attach the positioning pin using two screws x2 F 6 40 F 6 40 Connecting to Professional Puncher 1 Using four screws attach two latch catches front and rear on the left side of the professi...

Page 172: ... Machine Side Staple Finisher D1 only Connecting to Paper Folding Unit Connecting to Paper Folding Unit 1 Using four screws attach two latch catches front and rear on the left side of the paper folding unit x4 F 6 43 F 6 43 MEMO The latch catch has three screw holes Use two screw holes according to the mounting position on the paper folding unit The two latch catches are identical to each other 2 ...

Page 173: ...ne Side Booklet Finisher D1 only Connecting to Host Machine 1 Remove three covers on the left side of the host machine F 6 45 F 6 45 2 Using four screws attach two ground plates and two latch catches front and rear on the left side of the host machine together x4 F 6 46 F 6 46 MEMO The ground plate and latch catch have three screw holes each Use the upper and lower screw holes to attach the latch ...

Page 174: ...te and latch catch have three screw holes each Use two screw holes according to the mounting position on the document insertion unit A pair of the ground plates and the latch catches are identical to each other 2 Attach the positioning pin using two screws x2 F 6 49 F 6 49 Connecting to Professional Puncher 1 Using four screws attach two ground plates and two latch catches front and rear on the le...

Page 175: ...nnecting to Paper Folding Unit Connecting to Paper Folding Unit 1 Using four screws attach two ground plates and two latch catches front and rear on the left side of the paper folding unit together x4 F 6 52 F 6 52 MEMO The ground plate and latch catch have three screw holes each Use two screw holes according to the mounting position on the paper folding unit A pair of the ground plates and the la...

Page 176: ...on Machine Caution Make sure that the host machine is turned off and the power plug is disconnected from the outlet 1 Fit the positioning pin installed on the upstream connection machine in the positioning hole on the finisher to connect the finisher to the upstream connection machine fittingly F 6 54 F 6 54 2 Open the front cover of the finisher Staple Finisher D1 Booklet Finisher D1 F 6 55 F 6 5...

Page 177: ...ont and rear on the latch catch x1 F 6 57 F 6 57 MEMO If the latch cannot be hung on the latch catch smoothly use a screwdriver or the like as shown by the illustration F 6 58 F 6 58 4 After making sure that the latch is firmly engaged with the latch catch secure the latch using the latch fixing screw removed in step 3 x1 F 6 59 F 6 59 5 For Staple Finisher D1 attach the latch cover to the latch u...

Page 178: ... 62 F 6 62 7 Using two screws attach the shunt cable unit on the lower rear side x2 F 6 63 F 6 63 8 Using a screw secure the shunt cable to the upstream connection machine x1 F 6 64 F 6 64 Caution When attaching the shunt cable to the host machine remove a screw from the rear lower cover of the host machine and insert the shunt cable to the space of the rear lower cover Then tighten the removed sc...

Page 179: ...t machine x1 F 6 67 F 6 67 Caution When connecting the interface cable be sure to turn off the host machine and disconnect its power cable from the outlet If you do not do so electric shock can result 11 Attach the interface cover removed in step 9 to the host machine by engaging its two hooks as putting the cables through the grooves of the cover and then secure the interface cables to the wire s...

Page 180: ...essional puncher or document insertion unit is connected follow the procedure below If such an option is not connected proceed to step 20 14 Release the hook with the flat head screwdriver and then remove the PCB cover x1 F 6 70 F 6 70 15 Using a side cutter cut the PCB cover to make a cable groove for lacing the cable of the connected option Professional Puncher Document Insertion Unit Paper Fold...

Page 181: ... the finisher controller PCB Professional Puncher CN141 Paper Folding Unit CN140 Document Insertion Unit CN142 MEMO Use the interface cable that comes with the option F 6 72 F 6 72 17 Attach the cable fixing plate using two screws The illustration shows the case where the interface cable of the paper folding unit is installed Paper Folding Unit Document Insertion Unit Professional Puncher x2 MEMO ...

Page 182: ...h the PCB and cover F 6 74 F 6 74 19 Lace the interface cable in the groove and then attach the PCB cover x1 F 6 75 F 6 75 20 Secure the interface cable connected in step 10 using the wire saddle The illustration shows the case where bundle the interface cable forming the 2 loops x1 F 6 76 F 6 76 Caution Do not bundle the interface cable to form three or more loops The interface cable connected to...

Page 183: ... or tilt are not adjusted properly problems can occur for example a paper jam can occur frequently at the paper supply section of the finisher Check the height and tilt and adjust it as required Checking the Difference in Height and the Tilt 1 Check the difference in height between the finisher and the upstream connection machine Make sure that the difference in height between the top surface of t...

Page 184: ...9 2mm or as for the difference in rear height between the finisher and the paper folding unit make sure that it is within 150 2mm 139 2mm For Document Insertion Unit 150 2mm For Paper Folding Unit F 6 81 F 6 81 2 Check the relational tilting amount of the finisher for the upstream connection machine Make sure that the gap between the right side of the finisher and the left side of the upstream con...

Page 185: ...Tilt Adjusting the Height and Tilt Caution If either of the difference in height between the finisher and the upstream connection machine or the tilt of the finisher is not within the specifications adjust them following the procedure explained below Be sure to adjust the height before adjusting the tilt 1 Open the front cover Staple Finisher D1 Booklet Finisher D1 F 6 83 F 6 83 F 6 84 F 6 84 ...

Page 186: ...lation Making Adjustments Adjusting the Height and Tilt Adjusting the Height and Tilt Staple Finisher D1 only 2 While turning up the label so that the wrench can be seen remove a screw and then detach the wrench x3 F 6 85 F 6 85 Booklet Finisher D1 only 2 Remove a screw and then detach the wrench x1 F 6 86 F 6 86 ...

Page 187: ...rection of the arrow to loosen the nut F 6 87 F 6 87 4 Using the wrench turn the height adjusting nut of the caster in the direction of the arrow A full turn of the adjusting nut changes the finisher height by 1 75 mm To increase the height of the finisher turn the nut in the direction of arrow A To decrease the height of the finisher turn the nut in the direction of arrow B A B A B F 6 88 F 6 88 ...

Page 188: ...ht and Tilt Adjusting the Height and Tilt 5 Using the wrench turn the tilt adjusting nut of the caster in the direction of the arrow To tilt the finisher to the right turn the nut in the direction of arrow A To tilt the finisher to the left turn the nut in the direction of arrow B A B A B F 6 90 F 6 90 MEMO Adjust the tilt at two left casters F 6 91 F 6 91 ...

Page 189: ...pletion of Adjustments 1 Check to see that the difference in height between the finisher and the upstream connection machine and the tilt are within the specifications If they are not within the specifications make adjustments again with reference to Section Adjusting the Height and Tilt 2 After making adjustments attach the wrench to the back of the front cover and then close the front cover ...

Page 190: ...ackage may contain several power cords intended for use in Europe Use the correct power cord to match the location area of installation Make sure not to leave unused power cords at the site 2 Connect the power plugs of the option and host machine to the outlets 3 Turn the power switches on in order of the host machine from the options 4 Check the operation such as paper feed and stapling to make s...

Page 191: ...the paper folding unit has been installed remove the PCB cover and then disconnect the optional connector from the finisher controller PCB and remove the cable fixing plate to remove the interface cable of the optional machine from the harness guide 4 Disconnect the shunt cable 5 When the power cord of the optional machine has been connected to the finisher remove the plug cover to disconnect the ...

Page 192: ...rom the latch catch x1 F 6 95 F 6 95 MEMO If the latch cannot be released from the latch catch smoothly use a screwdriver or the like as shown by the illustration F 6 96 F 6 96 9 Remove the latch fixing screw to fix the latch x1 F 6 97 F 6 97 10 Close the front cover of the finisher Staple Finisher D1 Booklet Finisher D1 F 6 98 F 6 98 F 6 99 F 6 99 ...

Page 193: ...6 6 6 40 6 40 Installation Machine Relocation Work Installation Machine Relocation Work 11 Separate the finisher from the host machine F 6 100 F 6 100 ...

Page 194: ...7 7 Appendix Appendix Service Tools General Circuit Diagram F 7 1 F 7 1 ...

Page 195: ... and Oils No Name Uses Composition Remarks 1 Alcohol Cleaning e g glass plastic rubber parts external covers Hydrocarbon fluorine family Alcohol Surface activating agent Water Do not bring near fire Procure locally Isopropyl alcohol may be substituted Special Tools None T 7 1 T 7 1 ...

Page 196: ...041 8 1 2 3 4 5 6 7 CN103 2 3 4 1 CN1032 3 4 5 6 1 2 CN1031 1 2 3 4 CN1022 2 3 4 1 J1021L 3 4 5 6 1 2 CN1021 1 2 3 4 J1021D J1021DH 9 8 2 3 4 5 6 1 7 CN102 1 2 3 4 J1011L 1 2 3 4 CN1011 J1011DH 8 1 2 3 4 5 6 7 CN101 2 3 4 1 J1011D 3 4 5 6 1 2 CN1012 3 2 1 S140 3 2 1 S115 3 2 1 S116 6 5 4 3 2 1 M107 6 5 4 3 2 1 M110 6 5 4 3 2 1 M102 6 5 4 3 2 1 M122 6 5 4 3 2 1 M104 1 2 3 4 M113 6 5 4 3 2 1 M101 6 ...

Page 197: ...D J1087DH 3 2 1 J1089D J1089DH 1 2 3 J1089L 1 2 3 CN1089 1 2 3 CN1086 3 2 1 CN1085 1 2 3 CN1084 3 2 1 CN1083 3 2 1 J1081L 4 3 2 1 J1082L 1 2 3 CN1082 3 2 1 CN1081 1 2 3 S113 1 3 2 J1091L J1091LH 2 1 CL102 3 2 1 S101 1 2 3 S102 3 2 1 S129 1 2 3 S112 3 2 1 S135 1 2 3 S111 3 2 1 S142 1 2 3 S143 3 2 1 S118 1 2 3 S110 3 2 1 S148 1 2 3 S106 3 2 1 S107 1 2 3 S103 3 2 1 S109 3 2 1 S114 1 2 3 S149 3 2 1 S1...

Page 198: ... 4 5 6 7 1 CN1142 2 3 1 CN1141 2 1 6 5 4 3 J3031 3 4 5 6 1 2 CN3031 3 2 1 SW102 1 2 3 SW104 3 2 1 SW111 3 4 5 6 1 2 J3032 3 4 5 6 1 2 CN3032 3 2 1 S128 1 2 3 SW110 2 1 M115 1 2 3 S133 3 2 1 S132 1 2 3 S131 3 2 1 S134 6 5 4 3 2 1 M105 3 2 1 S122 1 2 3 S123 1 2 3 S124 1 2 3 S104 1 2 3 S130 1 2 3 4 5 6 M106 3 2 1 S125 1 2 3 S126 1 2 3 S127 3 2 1 S105 3 2 1 SW101 3 2 1 SW103 1 2 3 FAN101 Staple Alignm...

Page 199: ...t Insertion Unit For Professional Puncher CN1411H 2 3 1 CN123 CN1221B 4 1 2 3 CN1221 CN1221A 8 1 2 3 4 5 6 7 CN122 8 1 2 3 4 5 6 7 CN124 8 1 2 3 4 5 6 7 J202 2 3 4 5 1 J102 2 3 4 1 CN504 2 3 1 CN503 1 4 3 2 CN502 1 2 3 J3 FG103 1 3 2 CN501 FG102 3 1 2 J2 3 2 1 P2 8 7 6 5 4 3 2 3 2 1 P1 1 1 2 3 4 5 6 7 CN1221B_ 0 8 CN1221A_ 0 7 15 14 13 12 11 10 9 8 2 3 4 5 6 1 7 CN1411 15 14 13 12 11 10 9 8 2 3 4 ...

Page 200: ...1 CN2170D 8 7 6 5 4 3 2 1 CN2170L 1 2 3 4 5 6 7 8 CN217 3 2 1 CN2053 CN2253LH 1 2 3 CN2253L 3 4 5 6 1 2 CN2051 2 3 4 1 CN2251L CN2052H 1 2 3 4 CN2251D 1 2 CN2052 12 11 10 9 8 2 3 4 5 6 1 7 CN2050L 12 11 10 9 8 2 3 4 5 6 1 7 CN2050D CN2050DH 13 12 11 10 9 8 2 3 4 5 6 1 7 CN205 CN2251DH 6 5 4 3 2 1 M200 2 1 SL206 1 2 3 4 5 6 7 8 CN125 CN2170LH 9 8 2 3 4 5 6 1 7 CN218 J1004DH 4 3 2 1 J915 3 2 1 S221 ...

Page 201: ...08D 3 2 1 J1008L J1008LH 3 2 1 J918 3 2 1 S214 3 2 1 S222 3 2 1 S229 3 2 1 S218 1 2 3 S227 1 2 3 S226 1 2 3 CN2126 3 2 1 CN2127 1 2 3 CN2128 3 2 1 S207 6 5 4 3 2 1 M201 3 4 5 6 1 2 CN2011 3 2 1 S223 1 2 3 S224 1 2 3 S225 2 1 M205 3 2 1 S203 S a d d l e S t i t c h e r C o n t r o l l e r P C B Saddle Paper Push on Plate Motor Sensor Saddle Folder Feeder Motor Sensor Saddle Stitcher Jam LED PCB Sad...

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Canon Staple Finisher-D1, Service Manual

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