btsr SMART 200 TSS, Operating Manual

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Introduction
SMART 200 TSS - I.1 -
INTRODUCTION INTRODUCTION INTRODUCTION INTRODUCTION
Congratulations for choosing a BTSR product.
With our SMART 200 TTS yarn control system, you got an innovative, unique
solution, able to offer you multiple advantages concerning quality control of your
production.
The
SMART 200 TSS system has been designed to meet two different application
typologies showing different requirements, even if both typologies are based on the
yarn Tension control which is entrusted to the
TS5.. series BTSR tension sensors.
To manage the above mentioned application typologies, the system provided two
application modes:
TSS = On textile machines dedicated to the preparation of yarn (rewinding, texturing,
doubling cone winder machines, etc.) which during the entire productive cycle
utilize a specified number of yarns on several positions, in continuous mode. In this
kind of this applications it is necessary to immediately detect a possible failure on
yarn Tension, stop the position where the failure occurred and signal the failure
itself.
In this case, the
SMART 200 TSS terminal acts basically as an article’s Data Base
with the possibility to load the tension control parameters (related to the article
under processing) into the installed TS5.. sensors as well as the possibility to
perform statistical analysis about the detected failures, including the printout of
production reports. The actual control function, including the stop of position that
detected the failure is performed by the individual
TS5.. sensors.
TSQ
= On textile machines such as beam warping machines, quilting machines,
embroidery machines etc. which, from time to time, may use a number of yarns not
necessarily equal to the number of installed
TS5..
sensors.
In this case, besides the article’s Data Base function, the
SMART 200 TSS
terminal performs a real time control function on the number of yarns used by the
machine during the normal production, by comparison with respect a sample
learning cycle. At the end of the learning cycle, the system will indicate the number
of “learnt” sensors and it will enable only those learnt sensors, disabling all the
other sensors. In this working mode too, the controller item will be the yarn tension
concerning the enabled sensors, however it will be the
SMART 200 TSS terminal,
rather than the individual sensors to decide if and when the textile machine must be
stopped in case of failures not ranging within the tolerance.
How to use this manual
This Operation Manual is divided into 4 Chapters and 1 Appendix.
Chapter 1 – Overview describes the main features, components and how the
system works.
Chapter 2 – Technical Data and Installation gives the necessary instructions to
install the system correctly.
Chapter 3 – Operation gives a detailed description of the necessary operations to
setup and program the system according to the application needs.
Chapter 4 – Troubleshooting and Maintenance provides a quick guide to solving
the main technical faults of the system.
Appendix A – Quick reference summarizes the sequence of operations that staff
who have had sufficient experience in handling the system, have to carry out in
order to setup and program the system.