BRP Evinrude E-TEC Series, Service Manual, Page: 189 / 342

187
POWERHEAD
POWERHEAD ASSEMBLY
10
Throttle Linkage Installation
Apply Nut Lock to threads of throttle lever screw.
Insert spring into cavity of throttle return lever.
Install lever, screw, and washer on crankcase and
hook spring on rib as shown. Tighten screw to a
torque of 120 to 144 in. lbs. (13.5 to 16 N·m).
Apply Nut Lock to threads of throttle cam screw.
Install cam, screw, and washer on cylinder block
and tighten screw to a torque of 120 to 144 in. lbs.
(13.5 to 16 N·m).
IMPORTANT:
Do not lubricate throttle levers or
shoulder screws.
Final Powerhead Assembly
Install the reed plate and throttle body assemblies.
Refer to
Intake Manifold Service on p. 138.
Install oil recirculating hoses and check valves.
Refer to
OIL RECIRCULATION DIAGRAM on
p. 144, or POWERHEAD VIEWS on p. 191.
Install thermostat and pressure valve assembly.
Refer to
THERMOSTAT AND PRESSURE
RELIEF VALVE SERVICING on p. 164.
Install electrical harness.
Install fuel injectors and ignition coils. Refer to
Fuel Injector
Vapor Separator and Fuel Injector
Service on p. 132.
IMPORTANT:
All injectors must be installed in
their original location. Improper injector installation
can result in powerhead failure.
Install stator and flywheel. Refer to FLYWHEEL
AND STATOR SERVICING on p. 103.
Install fuel pump assemblies, fuel manifolds, and
filter. Refer to
FUEL COMPONENT SERVICING
on p. 130.
Install the oil tank and oil injection hoses. Refer to
Oil Tank Assembly on p. 155.
Install the electric starter. Refer to Starter Instal-
lation on p. 111.
Install EMM . Refer to EMM SERVICING on p. 66.
Install spark plugs. Refer to Spark Plug Indexing
on p. 36.
1. Hook spring here 007802
1. Throttle cam screw 007785
1
1
WARNING
To prevent fire and explosion hazard,
make sure all electrical and ignition wiring
is routed and clamped in original posi-
tions.