BRP Evinrude E-TEC Series, Service Manual, Page: 251 / 342

249
GEARCASE
GEARCASE REMOVAL AND INSTALLATION
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Slide the gearcase into place, making sure that:
•
Driveshaft engages the crankshaft
•
Water tube enters grommet on water pump
•
Upper shift rod enters the shift rod connector.
Apply Gasket Sealing Compound to threads of the
gearcase retaining screws. Install and tighten the
screws to a torque of 128 to 146 in. lbs. (14.5 to
16.5 N·m).
For 25 inch models, apply Triple-Guard grease to
threads of the studs. Install washers and gearcase
retaining nuts. Tighten nuts to a torque of 128 to
146 in. lbs. (14.5 to 16.5 N·m).
Align the groove in the upper shift rod with the
screw hole in the connector. Apply
Gasket Sealing
Compound to threads of the shift rod connector
screw. Tighten screw, with washer, to a torque of
60 to 84 in. lbs. (7 to 9.5 N·m).
Install the port and starboard water intake screens
with water intake holes positioned at the rear of
gearcase. Tighten screws to a torque of 10 to 14
in. lbs. (1.1 to 1.6 N·m).
IMPORTANT:
During break-in period of a reas-
sembled gearcase, change the gearcase lubricant
between 10 to 20 hours of operation.
1. Gearcase retaining screws 007653
1. Gearcase retaining nuts 008371
1
1
007654
1. Water intake screen 007649
WARNING
To prevent loss of operator control, check
for proper shifting operation and adjust, if
necessary.
1