BETTCHER INDUSTRIES Whizard Quantum Air 1000 Operating Instructions & Parts List Manual Download Page 113

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Maintenance

BETTCHER

Industries, Inc.

Manual No. 102481
April 17, 2015

Maintenance
Whizard Quantum

Air Operating Instructions and Parts List

5-67

Valve and Hose Assembly Maintenance

Required Tools for Valve and Hose Assembly Maintenance

1 – 1/2” Open End Box Wrench
1 – 9/16” Open End Box Wrench

Inspection of Valve and Hose Assembly

Valve and Hose Assembly

•

Connect the valve and hose assembly to the
FRL at 90-100 psi.

•

If air leaks around the plug assembly,
replace the valve assembly.

•

If the valve body is dented, nicked, or
scratched, replace the valve assembly.

•

If air can be felt leaving the muffler, replace
the hose assembly.

•

If the exhaust hose is cut, torn, or nicked,
replace the exhaust hose.

•

If the muffler is dirty or clogged, replace
the muffler.

Valve

Body

Plug
Assembly

Exhaust

Hose

Muffler

Exhaust Hose

Summary of Contents for Whizard Quantum Air 1000

Page 1: ...ons Parts List for Manual 102481 Issued March 7 2014 TMC 795 For Assistance Write BETTCHER INDUSTRIES INC P O Box 336 Vermilion Ohio 44089 0336 U S A Phone 440 965 4422 Phone 800 321 8763 Fax 440 328 4535 www bettcher com ...

Page 2: ...supplied Operating Instructions in other languages are available on request Additional copies of Operating Instructions are available by calling or writing your Regional Manager or by contacting BETTCHER INDUSTRIES INC P O Box 336 Vermilion Ohio 44089 0336 U S A Telephone 440 965 4422 In The U S A 800 321 8763 Fax 440 328 4535 www bettcher com The Information Provided In These Operating Instructio...

Page 3: ... Safety and Ergonomics Section 2 Designated Use Section 3 Unpacking and Installation Section 4 Instructions for Operation Section 5 Maintenance Section 6 Cleaning Section 7 Service Parts Section 8 Contact and Document Information ...

Page 4: ......

Page 5: ...afety Recommendations and Warnings 1 4 Safety Features 1 6 Ergonomic Features 1 6 Additional Features 1 6 The manufacturer assumes no liability for any unauthorized changes in operating procedures or for unauthorized changes or modifications made to the design of the machine or any factory installed safety equipment whether these changes are made by the owner of this equipment by his employees or ...

Page 6: ...d WARNING is in black letters on a safety orange background CAUTION indicates a hazardous situation that if not avoided could result in minor or moderate injury The signal word CAUTION is in black letters on a safety yellow background NOTICE indicates information considered important but not hazard related e g messages relating to property damage The signal word NOTICE is in italicized white lette...

Page 7: ...to property damage The safety alert symbol may be used alone or in conjunction with a signal word in a signal word panel Danger of electrical shock Blade hazard keep hands clear Read Operator s Manual Protective safety gloves must be worn Symbols are harmonized with ANSI Z535 4 and ISO 3864 2 standards Warning symbols are presented on a safety yellow background Mandatory action symbols are present...

Page 8: ...her than those for which the Whizard trimmer was designed and built may result in serious injuries The manufacturer assumes no liability for any unauthorized design changes modification or use of parts not supplied by the manufacturer The use of parts not designed for use on that specific model including changes in operating procedures made by the owner or any of his personnel The use of parts oth...

Page 9: ...lades If at any time this machine does not appear to operate normally or exhibits a marked change in performance it should be immediately shut down disconnected from the air supply and tagged as unsafe until such time as proper repairs are made and the machine again operates normally Hearing loss may occur Always operate with hose and muffler attached Sharp blades may cause injury Always disconnec...

Page 10: ...available to help improve the operator s grip and comfort Fitting the correct size handle to the worker s hand is a very important step Whizard Quantum tools can be configured in both right and left handed configurations Optional Thumb Support An adjustable thumb support is available to ensure a proper and comfortable fit while providing added control and stability of the tool during use Whizard M...

Page 11: ... Quantum Air 625 2 3 Whizard Quantum Air 500 2 3 Whizard Quantum Air 505 2 3 Whizard Quantum Air 750 2 3 Whizard Quantum Air 850 1850 2 4 Whizard Quantum Air 880 B 1880 with Adjustable Depth Gauge 2 4 Whizard Quantum Air 880 S with Adjustable Depth Gauge 2 4 Whizard Quantum Air 1000 2 5 Whizard Quantum Air 1300 2 5 Whizard Quantum Air 1400 with Adjustable Depth Gauge 2 5 Whizard Quantum Air 1500 w...

Page 12: ...ng Bone Trimming Strip Intestine Button Bones Bone Trimming Spotting Livers Removing Gall Sacks Turkey Breast Turkey Necks Chicken Backs Turkey Thighs Turkey Cage Oil Sacks Whizard Quantum Air 620 BEEF KILL OFFAL POULTRY PORK KILL OFFAL Removing Lean from Heads De Veining Livers Removing Lean from Turkey Carcasses Removing Lean from Turkey Necks Removing Oil Sacks Removing Eyelids Cleaning Stick W...

Page 13: ...OULTRY PORK KILL PORK CUT Turkey Thigh Knuckles Trim Pork Snouts Trim Pork Trachea Trim Pork Heads Remove Lean from Neck Bones of Heavy Hogs Remove Tails from Heavy Hogs Removing 99 Picnic Muscle from Bellies Removing Pork Tenderloins INDUSTRIAL Foam Industry Whizard Quantum Air 505 POULTRY Turkey Thigh Trim BEEF BONING FABRICATION Removing Lean from Fat Generated in Fabrication Whizard Quantum Ai...

Page 14: ...Trim Beef Tripe POULTRY Defatting Turkey Skins Defatting Turkey Thighs Whizard Quantum Air 880 B 1880 with Adjustable Depth Gauge BEEF BONING FABRICATING Removing Dirt and Hair Slaughter Floor Prior to Loading Upon Receiving Prior to Fabrication Final Trim on Primal Fat Shaping Whizard Quantum Air 880 S with Adjustable Depth Gauge PORK POULTRY BEEF Remove Skin or Hair Patches Trimming Pork Loins a...

Page 15: ...late Trim Defatting Hot Beef Externally Internally Kidney Fat Heart Fat Pelvic Fat Cod Fat Whizard Quantum Air 1300 BEEF KILL BEEF BONING FABRICATION HAM BONING Pizzle Cord Removal Removing External Fat Primal Fat Shaping Strips Sirloin Butts Ribs Defat Navels Pastrami External Defat of Hams External Defat of Pork Shoulders Whizard Quantum Air 1400 with Adjustable Depth Gauge PORK PROCESSING BEEF ...

Page 16: ...00 with Adjustable Depth Gauge PORK PROCESSING BEEF SLAUGHTER Removing Skin Patches from Bellies Defatting Whole Hams Pork Loins Defatting Hot Beef Externally Hair and Dirt Removal Whizard Quantum TRIMVAC 18 BEEF and PORK SLAUGHTER Removal of Spinal Column Whizard Quantum TRIMVAC 45 BEEF and PORK SLAUGHTER Internal Defatting Salmon and Whitefish Processing Frame Scraping Cheese Processing Remove M...

Page 17: ...g and Installation CONTENTS OF THIS SECTION Safety First 3 2 Included with your Machine Small Whizard Quantum Air Tools 3 2 Models 350 360 620 625 500 505 3 2 Included With Your Machine Large Whizard Quantum Air Tools 3 3 Models 750 850 880 B 880 S 1850 1880 1000 1300 1400 1500 3 3 Included With Your Machine Whizard Quantum TRIMVAC Tools 3 4 Installation 3 6 Performance Specifications 3 7 ...

Page 18: ...luded with your Machine Small Whizard Quantum Air Tools Models 350 360 620 625 500 505 Part Number Description 173226 Filter Regulator Lubricator FRL Kit 100655 Special Stone 100641 Special Steel 103603 Pint of Oil 113326 Planetary Gear Grease Gun Needle Nose 184134 Spanner Wrench 184128 Hex Wrench 184282 4 oz Tube of Max Z Lube And one of the following 143631 14 oz Cartridge of Special Whizard Gr...

Page 19: ... Tools Models 750 850 880 B 880 S 1850 1880 1000 1300 1400 1500 Part Number Description 173226 Filter Regulator Lubricator FRL Kit 100660 Special Stone 100642 Special Steel 103603 Pint of Oil 113326 Planetary Gear Grease Gun Needle Nose 184134 Spanner Wrench 184128 Hex Wrench 184282 4 oz Tube of Max Z Lube And one of the following 143631 14 oz Cartridge of Special Whizard Grease 100608 8 oz Tube o...

Page 20: ...t Manual No 102481 April 17 2015 Included With Your Machine Whizard Quantum TRIMVAC Tools Models Whizard Quantum TRIMVAC 18 and Whizard Quantum TRIMVAC 45 Part Number Description 113326 Planetary Gear Grease Gun Needle Nose 184134 Spanner Wrench 184128 Hex Wrench 184325 Hex Wrench 3 32 184437 Hex Wrench 9 64 184282 4 oz Tube of Max Z Lube ...

Page 21: ...packing and Installation BETTCHER Industries Inc Manual No 102481 April 17 2015 Unpacking and Installation Whizard Quantum Air Operating Instructions and Parts List 3 5 THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 22: ...should be mounted horizontally at the air supply outlet and in such a position as to be easily reached for draining the filter bowl and refilling the lubricator The filter bowl should be drained and the lubricator refilled daily IMPORTANT Be sure the air supply is a constant 90 pounds per square inch 6 2 bar and the volume is a minimum of 14 cubic feet per minute 396 liters per minute per unit Sup...

Page 23: ...g Instructions and Parts List 3 7 Installation Continued Performance Specifications Pressure psi 90 Air Consumption cfm 14 Speed No Load rpm 5 700 Max No Load Motor Assembly Power hp 22 164W Sound dBA 74dBa Max Weight lbs 8 36kg Air Compressor Air Dryer To Tool Drop 2 cm 1 Drop 2 54 cm 1 Drop 3 18 cm Accumulator Tank FRL Water Trap Drain ...

Page 24: ......

Page 25: ...Section 4 Instructions for Operation CONTENTS OF THIS SECTION Optional Thumb Support 4 2 Power Unit Head Assembly Attachment and Adjustment 4 3 Hose Assembly Attachment 4 11 Starting the Trimmer with Standard Hose Assembly 4 12 Starting the Trimmer with Quick Start Hose Assembly 4 13 Depth Gauge Adjustment 4 14 Tool Operation 4 16 Blade Steeling 4 17 Blade Changing 4 20 ...

Page 26: ...nd an optional thumb support If using the optional thumb support the operator s thumb should be fully supported and rest comfortably in the support The thumb support has been optimized to fit most hands comfortably NOTE If the operator normally wears a glove this process should be done with the glove s used in normal operation We do not recommend the use of Nitrile gloves in direct contact with th...

Page 27: ...of the tool to be rotated relative to the handle In this way the tool can be adjusted to align the blade with the product while maintaining a comfortable position for the operator s wrist The position that is selected should be based on the individual workstation product and operator To determine the proper position it will be necessary to observe the operator while trying various positions Select...

Page 28: ... ring Apply a small amount of Whizard Special Grease to the frame o rings With a twisting motion install the grease ring onto the frame over the o rings Be careful not to squeeze the o rings out of their grooves or they could be trapped and damaged Rotate the grease cup to the desired position Step 2 Spacer Ring Select the spacer ring or optional thumb support If the spacer ring is used Slide the ...

Page 29: ...th the frame splines The optional thumb support should be located on the opposite side of the grease cup Thumb Support Angle Adjustment Lift up on the front of the thumb support until the lug comes out of the notch underneath the thumb support Rotate the thumb rest to a new position Push the thumb rest back down to seat the lug into a new notch NOTE It may be necessary to rotate the grease cup to ...

Page 30: ...pacer ring or optional thumb support Align the power unit spline with the splines on the frame NOTE The handle can be adjusted to suit the operator and the work station by pulling the power unit back away from the frame and re locating it on another set of notches on the frame Step 5 Attachment Screw Insert the attachment screw in the frame Tighten the attachment screw FIRMLY using the supplied he...

Page 31: ...n the power unit The drive adapter should drop in with no force required The retaining ring will sit flush against the attachment screw when properly aligned Step 7 Install Bearing Slide the handpiece bearing into the frame bore aligning the bearing flat with the frame flat The bearing should go in with minimal effort and not require pressing Do not force the bearing into the frame If the bearing ...

Page 32: ...ing If the pinion does not go in easily check bearing and pinion for damage or build up The pinion should sit flush against the bearing If the pinion does not rotate the pinion to seat it flush with the bearing Step 9 Install Cover and Blade Housing Set the blade housing on the frame and place the cover plate over the blade housing While holding the cover plate firmly against the housing and frame...

Page 33: ...he left cover retaining screw to allow the housing to close Tighten the right cover retaining screw With left cover retaining screw turn loose adjust housing for proper fit Gently pry the housing open until the blade rotates freely and has enough clearance to allow the blade to move forward and backward in the housing Only a slight amount of movement is necessary Tighten the cover retaining screws...

Page 34: ...ril 17 2015 Power Unit Head Assembly Attachment and Adjustment Continued Step 11 Install Depth Gauge Optional Loosen depth gauge attachment screws Slide depth gauge onto the cover Adjust the depth gauge to the desired height See Depth Gauge Adjustment for more information Tighten the depth gauge attachment screw s Depth Gauge Cover Depth Gauge Mounting Screws ...

Page 35: ...ting Instructions and Parts List 4 11 Hose Assembly Attachment Step 1 Align the pins in the hose assembly with the grooves on the power unit Step 2 Slide the power unit into the hose assembly Rotate the power unit 90 Lever will rotate toward the bottom of the tool Power Unit Hose Assembly Groove 2 Pin 2 Power Unit Hose Assembly Lever ...

Page 36: ... No 102481 April 17 2015 Starting the Trimmer with Standard Hose Assembly Hold the power unit and push the flange and or hose clamp of the hose assembly toward the power unit Hold the lever against the power unit to keep the trimmer running Release the lever to turn the trimmer off Hose Assembly Flange Hose Clamp Power Unit Power Unit Lever Lever ...

Page 37: ...hizard Quantum Air Operating Instructions and Parts List 4 13 Starting the Trimmer with Quick Start Hose Assembly Fold the safety into the lever Hold the lever against the power unit to keep the trimmer running Release the lever to turn the trimmer off Power Unit Hose Assembly Safty Lever Power Unit Lever Lever ...

Page 38: ...o servicing Whizard Quantum Air Models 880 1880 1400 1500 and optional 505 These models are equipped with an adjustable depth gauge for setting a controlled product trim thickness The depth gauge can be adjusted for cuts up to thick A depth gauge setting device is also available To adjust the depth Hold the handpiece with the blade facing downward Loosen the depth gauge attachment screw s Adjust t...

Page 39: ...1300 Hold the handpiece with the blade facing downward Adjustments Turn the adjustment knob clockwise for a thicker cut or counterclockwise for a thinner cut Important Take care not to turn the adjustment knob too far as the disc may disengage from the shaft Sharp blades may cause cut injury For proper protection of hands a protective glove should be used when operating this equipment and during t...

Page 40: ...oke During the cutting operation do not try to pull the blade out of a cut Let the blade do the work as you would any other cutting tool Finding the proper angle for Whizard Quantum Air trimming will become easier as the operator gains experience using the tool As with any meat cutting tool your speed and efficiency is only as good as the blade sharpness In order to achieve maximum unit and operat...

Page 41: ...angle greater than the factory ground angle will round over the edge and make re sharpening more difficult Use the steel lightly and always make the last pass of the steel on the inside surface of the blade Steeling can be accomplished with much greater consistency with the use of the specially designed Whizard Edge Master Steels See Section 7 Blade Sharpening and Steeling Equipment or contact you...

Page 42: ...utside edge of the blade by laying the special Whizard steel flat against the outside surface of the blade Be sure to hold the steel flat and across the centerline of the blade to prevent rounding off or rolling of the edge Steel the inside of the blade by placing the cone shaped tip of the Whizard special steel on the inside edge of the blade Do not touch the blade with the shaft of the Whizard s...

Page 43: ...e blade to prevent rounding off or rolling of the edge The inside edge of the blade should be steeled only with the special steeling device mounted on the inside diameter of the blade housing This is accomplished as follows Hold the Whizard special steel on the bottom edge of the blade and the handpiece in your normal operating hand with the blade down or away from you At the same time lightly pus...

Page 44: ...s Always disconnect the tool from the air supply prior to servicing The Bettcher Quantum Air Trimmers have been designed to allow the blades to be quickly removed and reinstalled To Change the Blade Loosen only the left cover retaining screw NOTE Slight tension on the left cover screw will allow the blade housing to stay open Holding the tool blade side up pry open the blade housing with a screwdr...

Page 45: ...ose adjust housing for proper fit Gently pry the housing open until the blade rotates freely and has enough clearance to allow the blade to move forward and backward in the housing Only a slight amount of movement is necessary Tighten the cover retaining screws to the recommended torque NOTE Recommended torque of 30 40 lb in 3 4 4 5 N m IMPORTANT Be sure that the blade is free to move in the housi...

Page 46: ......

Page 47: ...ard Quantum TRIMVAC Handpiece 5 23 Inspection and Maintenance of Whizard Quantum TRIMVAC Handpiece 5 30 Blade Sharpening of Whizard Quantum TRIMVAC Handpiece 5 32 Assembly of Whizard Quantum TRIMVAC Handpiece 5 34 Assembly of Whizard Quantum TRIMVAC Handpiece Continued 5 35 Power Unit Maintenance 5 46 Required Tools for Power Unit Maintenance 5 46 Disassembly of Power Unit 5 46 Inspection and Main...

Page 48: ...ly Maintenance 5 67 Inspection of Valve and Hose Assembly 5 67 Disassembly of Valve and Hose 5 68 Assembly of Valve and Hose 5 69 Quick Start Valve and Hose Assembly Maintenance 5 70 Required Tools for Quick Start Valve and Hose Assembly Maintenance 5 70 Inspection of Valve and Hose Assembly 5 70 Disassembly of Quick Start Valve and Hose 5 71 Assembly of Quick Start Valve and Hose 5 72 Fault Detec...

Page 49: ...otection of hands a protective glove should be used when operating this equipment and during the handling of blades Always disconnect air supply and remove tool from hose assembly prior to servicing The Whizard Quantum Air Trimmer was designed to allow quick and easy removal of the handpiece from the hose assembly This allows the trimmer to be removed from the hose assembly while still on the prod...

Page 50: ...ndpiece Step 1 Remove Handpiece from Hose Assembly While holding the handpiece grip the knob assembly with the opposite hand Rotate the knob assembly 90 and pull the hose assembly from the handpiece Place the cap over the end of the handpiece to protect the handle and protect the motor from water damage Lever Grease Cup Handpiece Knob Assembly Cap Handpiece ...

Page 51: ...Disassembly of Handpiece Continued Step 2 Removal Disassembly of the Depth Gauge from the Cover Loosen but do not remove the depth gauge attachment screw s located inside the depth gauge Slide the depth gauge upward until the depth gauge clamp s slide out of the cover plate grooves Depth Gauge Attachment Screws Depth Gauge Depth Gauge Clamps ...

Page 52: ...ool with the blade side up Loosen only the left cover retaining screw NOTE A slight tension on the left cover screw will allow the blade housing to stay open on its own Insert a screwdriver into the housing slot Using the frame as the support point spread open the housing just far enough to remove the blade Carefully remove the blade Housing Slot Screwdriver Pivot Support Point Left Cover Retaingi...

Page 53: ...ns and Parts List 5 7 Disassembly of Handpiece Continued Step 4 Remove Cover and Blade Housing Loosen the cover retaining screws until the cover can be removed Remove the blade housing and cover Step 5 Remove Pinion Pull the pinion out of the frame Blade Housing Cover Plate Cover Retaining Screws 2 Frame Pinion Bearing ...

Page 54: ...Instructions and Parts List Manual No 102481 April 17 2015 Disassembly of Handpiece Continued Step 6 Remove Bearing Pull the bearing out of the frame Step 7 Remove Drive Adapter Pull the drive adapter out of the frame Drive Adapter Retaining Ring Bearing Bearing Flat Frame Flat Frame ...

Page 55: ... 2015 Maintenance Whizard Quantum Air Operating Instructions and Parts List 5 9 Disassembly of Handpiece Continued Step 8 Remove Frame from Power Unit Remove attachment screw from inside the frame using the supplied hex wrench Remove the frame from the power unit ...

Page 56: ...otection of hands a protective glove should be used when operating this equipment and during the handling of blades Blade Inspect the cutting edge height with a Whizard blade gauge Check for worn or chipped teeth Check for damage to the cutting edge Blade Housing Inspect inner diameter of the housing for wear Look for evidence of the blade rubbing the outer wall of the housing When holding the hou...

Page 57: ...over is worn exposing the pinion and blade teeth the cover should be replaced Look for signs of wear on the pinion cover surface If excessive wear signs are present check the seal on the power unit for leakage Frame Inspect the frame surface where the housing is attached Look for corrosion and any nicks or burrs that may prevent proper housing seating Inspect the housing locating key for damage In...

Page 58: ...ion and Maintenance of Handpiece Continued Drive Adapter Assembly Inspect the drive adapter assembly for the following Replace the drive adapter assembly if damaged Inspect the square end of the driver for rounded corners Inspect the retaining ring for damage If retaining ring has moved out of the groove or is missing replace drive adapter assembly ...

Page 59: ...st must be completely removed from the handpiece Disassemble the unit and carefully wash each piece with hot soapy water and a small brush The blade should be sharpened daily with the use of a Whizard Model 210 Universal Blade Sharpener a Whizard Model 214 Blade Sharpener a Bettcher AutoEdge or by hand stoning Clean all grease and meat particles from the blade before sharpening Sharpening blades t...

Page 60: ...to the flat part of the blade Sharp blades may cause injury For proper protection of hands a protective glove should be used After sharpening all abrasive dust must be completely removed from the handpiece Disassemble the unit and carefully wash each piece with hot soapy water and a small brush Move the stone using a back and forth motion Use the Special Whizard Steel to finish sharpening See Blad...

Page 61: ...Pick up the grease cup and ring Apply a small amount of Whizard Special Grease to the frame o rings With a twisting motion install the grease ring onto the frame over the o rings Be careful not to squeeze the o rings out of their grooves or they could be trapped and damaged Rotate the grease cup to the desired position Step 2 Spacer Ring Select the spacer ring or optional support If the spacer rin...

Page 62: ...lines The optional thumb support should be located on the opposite side of the grease cup Thumb Support Angle Adjustment Lift up on the front of the thumb support until the lug comes out of the notch underneath the thumb support Rotate the thumb rest to a new position Push the thumb rest back down to seat the lug into a new notch NOTE It may be necessary to rotate the grease cup to a new position ...

Page 63: ...r optional thumb support Align the handle spline with the splines on the frame NOTE The handle can be adjusted to suit the operator and the work station by pulling the power unit back away from the frame and re locating it on another set of notches on the frame Step 5 Attachment Screw Insert the attachment screw in the frame Tighten the attachment screw FIRMLY using the supplied hex wrench NOTE Re...

Page 64: ...t The drive adapter should drop in with no force required The retaining ring will sit flush against the attachment screw when properly aligned Step 7 Install Bearing Slide the handpiece bearing into the frame bore aligning the bearing flat with the frame flat The bearing should go in with minimal effort and not require pressing Do not force the bearing into the frame If the bearing does not go in ...

Page 65: ...ion does not go in easily check bearing and pinion for damage or build up The pinion should sit flush against the bearing If the pinion does not rotate the pinion to seat it flush with the bearing Step 9 Install Cover and Blade Housing Set the blade housing on the frame and place the cover plate over the blade housing While holding the cover plate firmly against the housing and frame start the two...

Page 66: ...retaining screw to allow the housing to close Tighten the right cover retaining screw With left cover retaining screw turn loose adjust housing for proper fit Gently pry the housing open until the blade rotates freely and has enough clearance to allow the blade to move forward and backward in the housing Only a slight amount of movement is necessary Tighten the cover retaining screws to the recomm...

Page 67: ...er Unit Head Assembly Attachment and Adjustment Continued Step 11 Install Depth Gauge Optional Loosen depth gauge attachment screws Slide depth gauge onto the cover Adjust the depth gauge to the desired height See Depth Gauge Adjustment for more information Tighten the depth gauge attachment screw s Depth Gauge Cover Depth Gauge Mounting Screws ...

Page 68: ...of hands a protective glove should be used when operating this equipment and during the handling of blades Always disconnect air supply and remove tool from hose assembly prior to servicing Required Tools for Handpiece Maintenance 1 Flat head screwdriver 1 3 32 hex wrench supplied with the Whizard Quantum TRIMVAC 1 9 64 hex wrench supplied with the Whizard Quantum TRIMVAC 1 3 8 hex wrench supplied...

Page 69: ...d Quantum TRIMVAC Handpiece Step 1 Remove Blade from Handpiece Whizard Quantum TRIMVAC 18 Hold the tool with the blade side up Loosen only the left cover retaining screw using the supplied 3 32 hex wrench Insert a screwdriver into the housing slot Using the frame support point spread open the housing just far enough to remove the blade Carefully remove the blade ...

Page 70: ... 17 2015 Disassembly of Whizard Quantum TRIMVAC Handpiece Continued Whizard Quantum TRIMVAC 45 Hold the tool with the blade side up Loosen only the left cover retaining screw Insert a screwdriver into the housing slot Using the frame support point spread open the housing just far enough to remove the blade Carefully remove the blade ...

Page 71: ...and Parts List 5 25 Disassembly of Whizard Quantum TRIMVAC Handpiece Continued Step 2 Remove Vacuum Hose Slide the Whizard Quantum Air hose out of the clips on the vacuum hose Repeat for each clip Loosen the screw on the hose clamp Slide the vacuum hose off of the hose adapter Slide the hose out of the vacuum hose bracket ...

Page 72: ... 3 Remove Handpiece from Hose Assembly While holding the handpiece grip the knob assembly with the other hand Rotate the knob assembly 90º and pull the hose assembly from the handpiece Step 4 Remove Hose Adapter Cover and Blade Housing Whizard Quantum TRIMVAC 18 Loosen the cover retaining screws until the hose adapter cover and blade housing can be removed Remover the hose adapter cover and blade ...

Page 73: ...antum TRIMVAC Handpiece Continued Step 4 Remove Hose Adapter Cover and Blade Housing Continued Separate the parts Whizard Quantum TRIMVAC 45 Loosen the cover retaining screws until the hose adapter cover and blade housing can be removed Remove the hose adapter cover and blade housing Separate the parts Hose Adapter Cover Blade Housing Hose Adapter Cover Blade Housing ...

Page 74: ...ctions and Parts List Manual No 102481 April 17 2015 Disassembly of Whizard Quantum TRIMVAC Handpiece Continued Step 5 Remove Pinion Pull the pinion out of the bearing Step 6 Remove Bearing Pull the bearing out of the frame Step 7 Remove Drive Adapter Pull the drive adapter out of the frame ...

Page 75: ... List 5 29 Disassembly of Whizard Quantum TRIMVAC Handpiece Continued Step 8 Remove Vacuum Hose Bracket Loosen the hose bracket screws Slide the hose bracket off of the power unit Step 9 Remove Frame from Power Unit Remove the attachment screws from inside the frame using the supplied hex wrench Remove the frame from the power unit ...

Page 76: ...e used when operating this equipment and during the handling of blades Blade Inspect the cutting edge height with a Bettcher blade gauge Check for worn or chipped teeth Check for damage to the cutting edge Blade Housing Inspect inner diameter of the housing for wear Look for evidence of the blade rubbing the outer wall of the housing When holding the housing with a new blade installed if the split...

Page 77: ... teeth If the edge of the cover is worn exposing the pinion and blade teeth the cover should be replaced Look for signs of wear on the pinion cover surface If excessive wear signs are present check the seal on the power unit for leakage Hose Adapter Inspect the hose adapter for chips or cracks and replace if damaged Frame Inspect the frame surface where the housing is attached Look for corrosion a...

Page 78: ...t be completely removed from the handpiece Disassemble the unit and carefully wash each piece with hot soapy water and a small brush Whizard Quantum TRIMVAC 45 Sharpening The blade should be sharpened daily with the use of a Whizard Model 210 Universal Blade Sharpener a Whizard Model 214 Blade Sharpener Bettcher AutoEdge or by hand stoning Clean all grease and meat particles from the blade before ...

Page 79: ...33 Blade Sharpening of Whizard Quantum TRIMVAC Handpiece Continued Whizard Quantum TRIMVAC 18 Sharpening With the trimmer running insert the blade into the TRIMVAC Sharpener The plastic cap on the top of the sharpener will guide the handpiece into the sharpener Press the blade lightly onto the sharpening and steeling rods for a few seconds ...

Page 80: ...d ring Apply a small amount of Whizard Special Grease to the frame o rings With a twisting motion install the grease ring onto the frame over the o rings Be careful not to squeeze the o rings out of their grooves or they could be trapped and damaged Rotate the grease cup to the desired position Slide the spacer ring onto the frame small end first While holding the trimmer pick up the power unit Fi...

Page 81: ...ntinued Insert the attachment screw in the frame Tighten the attachment screw firmly using the supplied hex wrench NOTE Recommended torque of 115 140 lb in 13 16 N m Step 2 Install Drive Adapter Insert the drive adapter and align the square end with the square hole in the power unit The drive adapter should drop in with no pressing force required The retaining ring will sit flush against the attac...

Page 82: ...o in with minimal effort and not require pressing Do not force the bearing in If the bearing does not go in easily check frame and bearing for damage or build up Step 4 Install Pinion Insert the pinion into the bearing bore The pinion should go in with minimal effort and not require pressing Do not force the pinion into the bearing If the pinion does not go in easily check the bearing and pinion f...

Page 83: ...aintenance Whizard Quantum Air Operating Instructions and Parts List 5 37 Assembly of Whizard Quantum TRIMVAC Handpiece Continued Step 5 Install Hose Adapter onto Housing Whizard Quantum TRIMVAC 18 Only Slide the hose adapter into the housing Blade Housing Hose Adapter ...

Page 84: ...tinued Step 6 Attach Housing to Frame Whizard Quantum TRIMVAC 18 Set the blade housing with the hose adapter installed on the frame Insert the cover plate into the housing Align the holes in the cover plate with the holes in the frame Insert the cover retaining screws Thread the cover retaining screws in leaving a slight tension to allow for blade adjustment Blade Housing Hose Adapter Cover ...

Page 85: ...Continued Whizard Quantum TRIMVAC 45 Insert the hose adapter cover into the blade housing Set the blade housing on the frame Make sure both the housing and hose adapter cover are seated properly While holding the hose adapter cover firmly against the housing and frame start the two cover retaining screws Thread the cover retaining screws in leaving a slight tension to allow for blade adjustment Ho...

Page 86: ...ed Step 7 Install Blade Whizard Quantum TRIMVAC 18 Hold the tool with the blade side up Loosen only the left cover retaining screw using the supplied 3 32 hex wrench NOTE Leave a slight tension on the left cover retaining screw so the blade housing will stay open Insert a screwdriver into the housing slot Using the frame support point spread open the housing just far enough to install the blade ...

Page 87: ...ining screw so the housing will close NOTE Be certain that the blade is free to move in the housing If the blade does not move freely it may cause the trimmer to overheat Adjust the housing for proper running clearance When the housing is properly adjusted there will be a slight left to right movement plus a light up and down movement If the blade does not move left to right and up and down pry th...

Page 88: ...iece Continued Step 7 Install Blade Continued Whizard Quantum TRIMVAC 45 Hold the tool with the blade side up Loosen only the left cover retaining screw NOTE Leave a slight tension on the left cover retaining screw so the blade housing will stay open Insert a screwdriver into the housing slot Using the frame support point spread open the housing just far enough to install the blade ...

Page 89: ...retaining screw so the housing will close NOTE Be certain that the blade is free to move in the housing If the blade does not move freely it may cause the trimmer to overheat Adjust the housing for proper running clearance If the blade is tight in the housing adjustments can be made by loosening the left cover retaining screw and slightly spreading open the housing Check for free movement Retighte...

Page 90: ...Hose Bracket Slide the hose bracket onto the power unit Align the flat on the vacuum hose bracket with the lever relief groove on the power unit Tighten the hose bracket screws Step 9 Attach Whizard Quantum Air Hose to Power Unit Align the pins in the hose assembly with the grooves on the power unit Slide the power unit into the hose assembly Rotate the power unit 90º The lever will rotate toward ...

Page 91: ...and Parts List 5 45 Assembly of Whizard Quantum TRIMVAC Handpiece Continued Step 10 Attach Vacuum Hose Slide the vacuum hose through the vacuum hose bracket Slide the vacuum hose onto the hose adapter Tighten the hose clamp screw Slide the Whizard Quantum Air hose into the clips on the vacuum hose Repeat step for each clip ...

Page 92: ...Maintenance 1 Spanner Wrench Supplied with your Whizard Quantum Air Trimmer Disassembly of Power Unit Step 1 Remove Cap Remove the cap NOTE Do not discard the cap Step 2 Unscrew Retainer Unscrew the retainer using the supplied spanner wrench The retainer is a left handed thread and must be turned to the right clockwise to unscrew Power Unit Cap Power Unit Spanner Wrench Retainer Spanner Wrench ...

Page 93: ...andle Slide the seal plate gear head air motor adapter plate muffler and retainer out of the handle The parts should slide out easily If the parts do not slide out tap the handle lightly against a plastic block to dislodge the parts STEP 4 Separate Seal Plate And Gear Head Assembly Separate the seal plate and gear head assembly from the air motor adapter plate muffler and retainer Handle Seal Plat...

Page 94: ...f Power Unit Continued Step 5 Remove Seal Plate Remove the seal plate from the top of the gear head Insert a screwdriver between the seal plate and ring gear and twist to remove the seal plate Step 6 Separate Remaining Components Separate air motor adapter plate muffler and retainer Air Motor Retainer Muffler Adapter Plate Seal Plate Gear Head Screwdriver ...

Page 95: ...ntenance should be performed after every 80 hours of use Handle Clean the handle with warm soapy water and a soft brush Remove any build up from the grooves Rinse the handle and dry thoroughly Inspect the handle for the following and replace if damage is detected Inspect the handle grip for tears cuts or wear Inspect the handle grooves for nicks or wear Inspect the handle I D for dents Grip Groove...

Page 96: ...e Gear Head Inspect the gear head by rotating the shaft If the shaft does not rotate replace the gear head If you feel a rough or gritty resistance while rotating the shaft replace the gear head Re grease gear head with Max Z Lube grease every 80 hours of use Squeeze grease in through the rotor shaft hole in the bottom of the gear head Continue to supply grease until clean grease comes out of the ...

Page 97: ...on to repair the air motor Check for worn or chipped teeth Worn out teeth are indicated by rounded off or pointed tops on the teeth Look for cracked or broken gear teeth Inspect the upper bearing plate I D and O D for nicks dents or wear Inspect the vanes for chipped or broken tips by looking through the exhaust ports and rotating the shaft to see all five vanes Inspect the guide pin to verify it ...

Page 98: ... nicks cuts or tears Replace the o ring if damaged Muffler Inspect the muffler for broken or protruding wires Replace the muffler if damaged Muffler may be cleaned with parts cleaner to remove build up Replace muffler if excessive build up prevents proper cleaning Retainer Inspect the retainer for cracks or chips Replace the retainer if damaged Inspect the retainer threads for damage Replace the r...

Page 99: ...f Max Z Lube to the seal I D NOTE Use only Max Z Lube high performance lubricant Slide the seal plate over the gear head shaft and onto the gear head bearing Step 2 Align Gear Head and Air Motor Slide the gear head over the rotor shaft Align the top notches on the gear head and upper bearing plate Seat gear head in top plate Gear Head Air Motor Align Notches Upper Bearing Plate Shaft Lubricate Sea...

Page 100: ...apter Plate Slide the adapter plate over the pin in the air motor Align the exhaust notches on the adapter plate and the air motor Step 4 Slide Components Into Handle Slide components up into the handle Be careful not to let the components separate and become misaligned While holding the components in place turn the handle over Air Motor Adpater Plate Pin Exhaust Notches Components Handle ...

Page 101: ...er into the power unit Step 6 Install Retainer Screw the retainer firmly into the power unit using the supplied spanner wrench The retainer is a left hand thread and must be turned to the left counter clockwise to tighten NOTE Recommended torque of 25 30 lb in 2 8 3 4 N m IMPORTANT Be careful not to cross thread the retainer This will cause poor motor performance Muffler Muffler Installed Retainer...

Page 102: ...rts List Manual No 102481 April 17 2015 Assembly of Power Unit Continued Step 7 Grease Power Unit Grease the inside of the handle and the inside of the adapter plate with Max Z Lube Grease Inside of Handle Grease Inside of Adapter Plate Step 8 Install Cap Slide the cap over the end of the power unit Cap ...

Page 103: ... flat head screwdriver Replace Seal Step 1 Remove Seal Use a small flat head screwdriver to pry the seal out of the seal plate Step 2 Install Seal Apply a small amount of Max Z Lube to ID of the seal plate NOTE Use only Max Z Lube high performance lubricant Press the seal into the seal plate The lip of the seal should curl into the seal plate Seal Plate Seal Screwdriver Lip Seal Lubricate I D Seal...

Page 104: ...structions and Parts List Manual No 102481 April 17 2015 Air Motor Maintenance Required Tools for Air Motor Maintenance 1 Hammer 1 Whizard Quantum Air Maintenance Kit Gear Teeth Cap Bearing Tool Upper Bearing Plate Removal Clamps Rotor Removal Punch Cup Assembly Air Motor Assembly Tool ...

Page 105: ...ate and Bearing Place upper bearing plate removal clamps around the upper bearing plate and place this assembly into the cup assembly in the maintenance kit Place gear teeth cap over rotor gear teeth Using a hammer tap the gear teeth until the rotor is removed from the upper bearing plate Pull the upper bearing out of the upper bearing plate Upper Bearing Plate Upper Bearing Plate Removal Clamps G...

Page 106: ...nce Whizard Quantum Air Operating Instructions and Parts List Manual No 102481 April 17 2015 Vane 5 Disassembly of Air Motor Continued Step 2 Remove Cylinder Slide the cylinder off the rotor Step 3 Remove Vanes Remove the vanes from the slots Cylinder ...

Page 107: ...clamps Be sure the plate sits flush on the clamps The alignment pin in the lower bearing will sit between the clamps Place the small diameter of the rotor removal punch on the end of the rotor shaft Using a hammer tap the rotor removal punch until the rotor is removed from the lower bearing plate Pull the bearing out of the lower bearing plate Slide the spacer off of the rotor shaft Bearing Spacer...

Page 108: ...r nicks dents or wear Replace the upper bearing plate if damaged Inspect the alignment pin to be sure it is not bent Replace the upper bearing plate if damaged Clean and dry the part thoroughly Cylinder Inspect the cylinder I D for grooves If the grooves are more than 002 05mm deep replace the cylinder Clean and dry the part thoroughly Vanes Inspect the vanes for chipped or broken tips Replace if ...

Page 109: ...pect the gear teeth for excessive wear If the gear teeth are worn to a sharp point replace the rotor Clean and dry the part thoroughly Spacer Inspect the spacer for nicks or cracks Replace if damaged Clean and dry the part thoroughly Lower Bearing Plate Inspect the I D and O D for nicks dents or wear Replace the lower bearing plate if damaged Inspect the alignment pin to be certain it is not bent ...

Page 110: ...plate with bearing in the air motor assembly tool Line up the pin in the lower bearing plate with the clearance hole in the air motor assembly tool Insert the spacer into the lower bearing plate Insert the small shaft of the rotor into the spacer Slide the bearing tool over the rotor shaft Using a hammer tap the bearing tool until the rotor is fully seated in the lower bearing plate Air Motor Asse...

Page 111: ...r and lower bearing plate Slide the cylinder over the rotor The alignment pin in lower bearing plate will slide into the alignment hole in the cylinder Step 3 Install Vanes Slide the vanes 5 into the slots 5 Note Vanes should be aligned with the curved side towards the rotor center Vane length should match the length of the rotor slot Do not use the standard Whizard AirMax vane kit in the Whizard ...

Page 112: ...stall Upper Bearing Plate Slide the upper bearing plate over the rotor shaft The alignment pin in the upper bearing plate will slide into the alignment hole in the cylinder Slide the upper bearing over the rotor shaft Place the bearing tool on the upper bearing Using a hammer tap the bearing tool until the upper bearing plate is fully seated on the cylinder The rotor will spin freely when properly...

Page 113: ... of Valve and Hose Assembly Valve and Hose Assembly Connect the valve and hose assembly to the FRL at 90 100 psi If air leaks around the plug assembly replace the valve assembly If the valve body is dented nicked or scratched replace the valve assembly If air can be felt leaving the muffler replace the hose assembly If the exhaust hose is cut torn or nicked replace the exhaust hose If the muffler ...

Page 114: ... Disassembly of Valve and Hose Step 1 Disconnect Exhaust Hose Remove the hose clamp Slide the exhaust hose off of the flange Step 2 Disconnect Pressure Hose Unscrew the nut assembly from the compression fitting Slide the pressure hose off of the compression fitting Hose Clamp Flange Exhaust Hose Nut Assembly Pressure Hose Compression Fitting ...

Page 115: ...of Valve and Hose Step 1 Connect Pressure Hose Slide the nut assembly over the pressure hose Slide the pressure hose onto the compression fitting Screw the nut firmly onto the compression fitting Step 2 Connect Exhaust Hose Slide the exhaust hose onto the flange Install hose clamp Nut Assembly Pressure Hose Exhaust Hose Hose Clamp Compression Fitting ...

Page 116: ...0 psi If air leaks around the housing plug replace the o ring on the housing plug If air leaks around the valve stem replace the lower valve stem o ring If air leaks through the valve tube replace the upper valve stem o ring If replacing the valve stem o rings does not fix the air leak replace the valve body assembly If the valve tube is dented nicked or scratched replace the valve body assembly I...

Page 117: ...ts List 5 71 Disassembly of Quick Start Valve and Hose Step 1 Disconnect Exhaust Hose Remove the hose clamp Slide the exhaust hose off of the flange Step 2 Disconnect Pressure Hose Unscrew the disconnect fitting from the inlet fitting Hose Clamp Flange Exhaust Hose Inlet Fitting Inlet Fitting Disconnect Fitting Disconnect Fitting ...

Page 118: ...2481 April 17 2015 Assembly of Quick Start Valve and Hose Step 1 Connect Pressure Hose Screw the disconnect fitting into the inlet fitting Step 2 Connect Exhaust Hose Slide the exhaust hose onto the flange Install the hose clamp Exhaust Hose Inlet Fitting Disconnect Fitting Inlet Fitting Disconnect Fitting Flange Hose Clamp ...

Page 119: ...lace Blade tight in blade housing Adjust blade housing Handpiece bearing not installed correctly No clearance between face of pinion gear and blade housing causing mechanical bind Reinstall the bearing correctly Power Unit seal worn Air blowing through front of Power Unit Replace Seal and O Ring in Power Unit Blade Will Not Rotate Blade housing is too tight Adjust blade housing Blade Skips Blade t...

Page 120: ...roperly Adapter plate is damaged Replace adapter plate Air motor bearings are seized Replace air motor or bearing Vanes are broken or worn Replace all 5 vanes Gear head is seized Replace gear head Motor Runs but Blade Does Not Turn Teeth on pinion worn Replace pinion Teeth on blade worn Replace blade Drive adapter worn Replace drive adapter Drive adapter missing Install drive adapter Motor and gea...

Page 121: ...aps Replace filter Blade tight in blade housing Adjust blade housing Drive adapter worn Replace drive adapter Motor and gear head not engaged Properly engage air motor and gear head Teeth on rotor worn Replace air motor or rotor Gear head worn Replace gear head Gear head not properly greased Grease gear head Air supply hose leaks Replace hose assembly Retainer is cross threaded Remove retainer and...

Page 122: ......

Page 123: ...c Manual No 102481 April 17 2015 Cleaning Whizard Quantum Air Operating Instructions and Parts List 6 1 Section 6 Cleaning CONTENTS OF THIS SECTION Periodic Cleaning During Use 6 2 Cleaning after Daily Use 6 2 Cleaning Solutions 6 2 ...

Page 124: ...d debris from entering the motor during cleaning Fully disassemble the Whizard Quantum Air trimmer head assembly and clean each part thoroughly with a brush and cleaner For best results clean the Whizard Quantum Air trimmer with Bettcher EXTRA Heavy Duty Cleaner diluted according to the directions on the container After cleaning rinse each part thoroughly with water and dry Assemble the head assem...

Page 125: ... Head Assembly 7 12 Whizard Quantum TRIMVAC 45 Head Assembly 7 14 500 Whizard Quantum Air Head Assembly 7 16 505 Whizard Quantum Air Head Assembly 7 18 750 Whizard Quantum Air Head Assembly 7 20 850 Whizard Quantum Air Head Assembly 7 22 880 B Whizard Quantum Air Head Assembly 7 24 880 S Whizard Quantum Air Head Assembly 7 26 1850 Whizard Quantum Air Head Assembly 7 28 1880 Whizard Quantum Air Hea...

Page 126: ...h Gauge Equipment 7 43 Cleaning Equipment 7 43 Cleaning Solution 7 43 Complete Power Unit Assembly 7 44 Refurbished Items Also Available 7 45 Complete Air Motor Assembly 7 46 Complete Valve and Hose Assembly 7 48 Complete Quick Start Valve and Hose Assembly 7 50 Tools and Maintenance Kit 7 52 Whizard TRIMVAC 18 Sharpener Assembly 7 54 BETTCHER INDUSTRIES INC PROUDLY MANUFACTURES QUALITY PARTS FOR ...

Page 127: ...Service Parts BETTCHER Industries Inc Manual No 102481 April 17 2015 Service Parts Whizard Quantum Air Operating Instructions and Parts List 7 3 THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 128: ...BETTCHER Industries Inc Service Parts 7 4 Service Parts Whizard Quantum Air Operating Instructions and Parts List Manual No 102481 April 17 2015 350 Whizard Quantum Air Head Assembly ...

Page 129: ...e Cup Parts Not Shown 101090 1 Washer 123523 1 Bulb 163265 1 Ring 101576 1 Cup with Fitting 101089 1 2 Frame 101793 1 3 Attachment Screw 184119 1 4 Drive Adapter Assembly 184120 1 5 Bearing 100996 1 6 Pinion 183651 1 7 Cover 183648 1 8 Cover Retaining Screw 103758 2 9 Blade 102076 1 10 Blade Housing 102075 1 11 Frame O rings 103388 2 12 Grease Ring 100961 1 13 Handle Spacer Ring 101130 1 14 Thumb ...

Page 130: ...BETTCHER Industries Inc Service Parts 7 6 Service Parts Whizard Quantum Air Operating Instructions and Parts List Manual No 102481 April 17 2015 360 Whizard Quantum Air Head Assembly ...

Page 131: ...e Cup Parts Not Shown 101090 1 Washer 123523 1 Bulb 163265 1 Ring 101576 1 Cup with Fitting 101089 1 2 Frame 101793 1 3 Attachment Screw 184119 1 4 Drive Adapter Assembly 184120 1 5 Bearing 100996 1 6 Pinion 183651 1 7 Cover 183648 1 8 Cover Retaining Screw 103758 2 9 Blade 102077 1 10 Blade Housing 102075 1 11 Frame O rings 103388 2 12 Grease Ring 100961 1 13 Handle Spacer Ring 101130 1 14 Thumb ...

Page 132: ...ies Inc Service Parts 7 8 Service Parts Whizard Quantum Air Operating Instructions and Parts List Manual No 102481 April 17 2015 Whizard Quantum TRIMVAC 18 Head Assembly 1 3 2 4 5 6 7 8 9 10 13 14 15 16 17 18 19 12 11 ...

Page 133: ...19 1 4 Drive Adapter Assembly 184120 1 5 Bearing 100996 1 6 Pinion 183651 1 7 Cover 184477 1 8 Blade 184319 1 9 Blade Housing 101696 1 10 Cover Retaining Screw 184434 2 11 Frame 101793 1 12 Frame O rings 103388 2 13 Grease Ring 100961 1 14 Handle Spacer Ring 101130 1 15 Power Unit Small Handle Yellow 101216 1 Small Handle Sky Blue 101217 1 16 Vacuum Hose Bracket Kit Includes Item 17 184344 1 17 Se...

Page 134: ...Industries Inc Service Parts 7 10 Service Parts Whizard Quantum Air Operating Instructions and Parts List Manual No 102481 April 17 2015 620 Whizard Quantum Air Head Assembly 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 ...

Page 135: ...se Cup Parts Not Shown 101090 1 Washer 123523 1 Bulb 163265 1 Ring 101576 1 Cup with Fitting 101089 1 2 Frame 101792 1 3 Attachment Screw 184119 1 4 Drive Adapter Assembly 184120 1 5 Bearing 100996 1 6 Pinion 183365 1 7 Cover 101039 1 8 Cover Retaining Screw 183376 2 9 Blade 102078 1 10 Blade Housing 102074 1 11 Frame O rings 103388 2 12 Grease Ring 100961 1 13 Handle Spacer Ring 101130 1 14 Thumb...

Page 136: ...Industries Inc Service Parts 7 12 Service Parts Whizard Quantum Air Operating Instructions and Parts List Manual No 102481 April 17 2015 625 Whizard Quantum Air Head Assembly 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 ...

Page 137: ...g 101576 1 Cup with Fitting 101089 1 2 Frame 101792 1 3 Attachment Screw 184119 1 4 Drive Adapter Assembly 184120 1 5 Bearing 100996 1 6 Pinion 183365 1 7 Cover with Special Steeling Device 101078 1 Kit for Special Steeling Device Not Shown Includes Shaft Spring Button Pin and Instructions 183656 1 8 Cover Retaining Screw 183376 2 9 Blade 102079 1 10 Blade Housing 102074 1 11 Frame O rings 103388 ...

Page 138: ...ries Inc Service Parts 7 14 Service Parts Whizard Quantum Air Operating Instructions and Parts List Manual No 102481 April 17 2015 Whizard Quantum TRIMVAC 45 Head Assembly 1 6 2 3 4 5 7 8 9 11 10 12 13 14 15 16 17 18 ...

Page 139: ... 1 5 Pinion 183365 183365 1 6 Cover Hose Adapter 102160 102160 1 7 Blade 102079 102092 1 8 Blade Housing 102074 102074 1 9 Frame 101792 101792 1 10 Cover Retaining Screw 183376 183376 2 11 Frame O rings 103388 103388 2 12 Grease Ring 100961 100961 1 13 Handle Spacer Ring 101130 101130 1 14 Power Unit Small Handle Yellow 101216 101216 1 Small Handle Sky Blue 101217 101217 1 15 Vacuum Hose Bracket K...

Page 140: ...Industries Inc Service Parts 7 16 Service Parts Whizard Quantum Air Operating Instructions and Parts List Manual No 102481 April 17 2015 500 Whizard Quantum Air Head Assembly 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 ...

Page 141: ...se Cup Parts Not Shown 101090 1 Washer 123523 1 Bulb 163265 1 Ring 101576 1 Cup with Fitting 101089 1 2 Frame 101688 1 3 Attachment Screw 184119 1 4 Drive Adapter Assembly 184120 1 5 Bearing 100996 1 6 Pinion 183365 1 7 Cover 101585 1 8 Cover Retaining Screw 183376 2 9 Blade 102083 1 10 Blade Housing 102090 1 11 Frame O rings 103388 2 12 Grease Ring 100961 1 13 Handle Spacer Ring 101130 1 14 Thumb...

Page 142: ...Industries Inc Service Parts 7 18 Service Parts Whizard Quantum Air Operating Instructions and Parts List Manual No 102481 April 17 2015 505 Whizard Quantum Air Head Assembly 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 ...

Page 143: ...Bulb 163265 1 Ring 101576 1 Cup with Fitting 101089 1 2 Frame 101791 1 3 Attachment Screw 184119 1 4 Drive Adapter Assembly 184120 1 5 Bearing 100996 1 6 Pinion 183365 1 7 Cover 101597 1 Kit for Special Steeling Device Not Shown Includes Shaft Spring Screw and Instructions 183655 1 8 Cover Retaining Screw 183376 2 9 Blade 102086 1 10 Blade Housing 102090 1 11 Frame O rings 103388 2 12 Grease Ring ...

Page 144: ...Industries Inc Service Parts 7 20 Service Parts Whizard Quantum Air Operating Instructions and Parts List Manual No 102481 April 17 2015 750 Whizard Quantum Air Head Assembly 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 ...

Page 145: ...Parts Not Shown 100998 1 Retaining Ring Only 101577 1 Bulb and Ring Only 173208 1 Cup with Fitting 100999 1 2 Frame 101790 1 3 Attachment Screw 184119 1 4 Drive Adapter Assembly 184120 1 5 Bearing 100996 1 6 Pinion 183063 1 7 Cover 101374 1 8 Cover Retaining Screw 188017 2 9 Blade 102085 1 10 Blade Housing 102089 1 11 Frame O rings 103388 2 12 Grease Ring 100961 1 13 Handle Spacer Ring 101130 1 14...

Page 146: ...es Inc Service Parts 7 22 Service Parts Whizard Quantum Air Operating Instructions and Parts List Manual No 102481 April 17 2015 850 Whizard Quantum Air Head Assembly 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16a 16b 16c 16d ...

Page 147: ...w 184119 1 4 Drive Adapter Assembly 184120 1 5 Bearing 100996 1 6 Pinion 183063 1 7 Cover with Special Steeling Device 101437 1 Kit for Special Steeling Device Not Shown Includes Shaft Spring Screw and Instructions 183474 1 8 Cover Retaining Screw 188017 2 9 Blade 102087 1 10 Blade Housing 102089 1 11 Frame O rings 103388 2 12 Grease Ring 100961 1 13 Handle Spacer Ring 101130 1 14 Thumb Support 10...

Page 148: ...dustries Inc Service Parts 7 24 Service Parts Whizard Quantum Air Operating Instructions and Parts List Manual No 102481 April 17 2015 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 880 B Whizard Quantum Air Head Assembly ...

Page 149: ...08 1 Cup with Fitting 100999 1 2 Frame 101790 1 3 Attachment Screw 184119 1 4 Drive Adapter Assembly 184120 1 5 Bearing 100996 1 6 Pinion 183063 1 7 Cover with Special Steeling Device 101437 1 Kit for Special Steeling Device Not Shown Includes Shaft Spring Screw and Instructions 183474 1 8 Depth Gauge Assembly 183075 1 9 Cover Retaining Screw 188017 2 10 Blade 102087 1 11 Blade Housing 102089 1 12...

Page 150: ...dustries Inc Service Parts 7 26 Service Parts Whizard Quantum Air Operating Instructions and Parts List Manual No 102481 April 17 2015 880 S Whizard Quantum Air Head Assembly 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 ...

Page 151: ...08 1 Cup with Fitting 100996 1 2 Frame 101790 1 3 Attachment Screw 184119 1 4 Drive Adapter Assembly 184120 1 5 Bearing 100996 1 6 Pinion 183063 1 7 Cover with Special Steeling Device 101437 1 Kit for Special Steeling Device Not Shown Includes Shaft Spring Screw and Instructions 183474 1 8 Depth Guage Assembly 183076 1 9 Cover Retaining Screw 188017 2 10 Blade 102087 1 11 Blade Housing 102089 1 12...

Page 152: ... Inc Service Parts 7 28 Service Parts Whizard Quantum Air Operating Instructions and Parts List Manual No 102481 April 17 2015 1850 Whizard Quantum Air Head Assembly 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16d 16a 16b 16c ...

Page 153: ...790 1 3 Attachment Screw 184119 1 4 Drive Adapter Assembly 184120 1 5 Bearing 100996 1 6 Pinion 183063 1 7 Cover with Special Steeling Device 100443 1 Kit for Special Steeling Device Not Shown Includes Shaft Spring Button Pin and Instructions 183476 1 8 Cover Retaining Screw 188017 2 9 Blade 102088 1 10 Blade Housing 102089 1 11 Frame O rings 103388 2 12 Grease Ring 100961 1 13 Handle Spacer Ring ...

Page 154: ...dustries Inc Service Parts 7 30 Service Parts Whizard Quantum Air Operating Instructions and Parts List Manual No 102481 April 17 2015 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1880 Whizard Quantum Air Head Assembly ...

Page 155: ...1 Cup with Fitting 100999 1 2 Frame 101790 1 3 Attachment Screw 184119 1 4 Drive Adapter Assembly 184120 1 5 Bearing 100996 1 6 Pinion 183063 1 7 Cover with Special Steeling Device 101443 1 Kit for Special Steeling Device Not Shown Includes Shaft Spring Button Pin and Instructions 183476 1 8 Depth Gauge Assembly 183077 1 9 Cover Retaining Screw 188017 2 10 Blade 102088 1 11 Blade Housing 102089 1 ...

Page 156: ... Inc Service Parts 7 32 Service Parts Whizard Quantum Air Operating Instructions and Parts List Manual No 102481 April 17 2015 1000 Whizard Quantum Air Head Assembly 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16a 16b 16c 16d 16e ...

Page 157: ...Adapter Assembly 184120 1 5 Bearing 100996 1 6 Pinion 183154 1 7 Cover with Special Steeling Device 101031 1 Kit for Special Steeling Device Not Shown Includes Shaft Spring Button Pin and Instructions 183477 1 8 Cover Retaining Screw 101046 2 9 Blade 100629 1 10 Blade Housing 100628 1 11 Frame O rings 103388 2 12 Grease Ring 100961 1 13 Handle Spacer Ring 101130 1 14 Thumb Support 101021 1 15 Powe...

Page 158: ... Inc Service Parts 7 34 Service Parts Whizard Quantum Air Operating Instructions and Parts List Manual No 102481 April 17 2015 1300 Whizard Quantum Air Head Assembly 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16a 16b 16c 16d 16e ...

Page 159: ... 184120 1 5 Bearing 100996 1 6 Pinion 183154 1 7 Cover with Special Steeling Device 101032 1 Kit for Special Steeling Device Not Shown Includes Shaft Spring Button Pin and Instructions 183478 1 8 Cover Retaining Screw 101046 2 9 Blade 100630 1 10 Blade Housing 100628 1 11 Frame O rings 103388 2 12 Grease Ring 100961 1 13 Handle Spacer Ring 101130 1 14 Thumb Support 101021 1 15 Power Unit Yellow 10...

Page 160: ...dustries Inc Service Parts 7 36 Service Parts Whizard Quantum Air Operating Instructions and Parts List Manual No 102481 April 17 2015 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1400 Whizard Quantum Air Head Assembly ...

Page 161: ...1 Cup with Fitting 100999 1 2 Frame 101176 1 3 Attachment Screw 184119 1 4 Drive Adapter Assembly 184120 1 5 Bearing 100996 1 6 Pinion 183154 1 7 Cover with Special Steeling Device 101032 1 Kit for Special Steeling Device Not Shown Includes Shaft Spring Button Pin and Instructions 183478 1 8 Depth Gauge Assembly 183159 1 9 Cover Retaining Screw 101046 2 10 Blade 100630 1 11 Blade Housing 100628 1 ...

Page 162: ...dustries Inc Service Parts 7 38 Service Parts Whizard Quantum Air Operating Instructions and Parts List Manual No 102481 April 17 2015 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1500 Whizard Quantum Air Head Assembly ...

Page 163: ...1 Cup with Fitting 100999 1 2 Frame 101176 1 3 Attachment Screw 184119 1 4 Drive Adapter Assembly 184120 1 5 Bearing 100996 1 6 Pinion 183154 1 7 Cover with Special Steeling Device 101031 1 Kit for Special Steeling Device Not Shown Includes Shaft Spring Button Pin and Instructions 183477 1 8 Depth Gauge Assembly 183160 1 9 Cover Retaining Screw 101046 2 10 Blade 100629 1 11 Blade Housing 100628 1 ...

Page 164: ...Lube Grease 100608 8 oz Tube of Whizard Grease 143631 14 oz Cartridge Whizard Grease 163328 25 pack 14 oz Cartridge Whizard Grease 100640 35 Pound Bucket Whizard Grease 113415 Grease Gun 113326 Planetary Gear Grease Gun Needle Nose 101316 Large Grease Cup Optional 102273 Grease Fitting 183631 Elbow Body Air Supply Equipment Part Number Description 173226 Filter Regulator Lubricator FRL Kit 185789 ...

Page 165: ...Q350 Cone Blade 101366 Q1850 Serrated Blade 100780 Q1000 Q1500 Serrated Blade 100781 Q1300 Q1400 Serrated Blade 102092 Q625 Serrated Blade 101363 Q750 Serrated Blade 184401 TRIMVAC 14 Blade 185699 TRIMVAC 45 Spinal Cord Removal Blade 185684 TRIMVAC 45 Long 620 Style 185786 TRIMVAC 45 Long 620 Serrated 185999 TRIMVAC 18 8mm Blade 188067 TRIMVAC 18 8mm Blade Tapered 188010 TRIMVAC 24 5 16 Blade ...

Page 166: ...072 505 Whizard EdgeMaster 163076 750 Whizard EdgeMaster 163071 850 880 Whizard EdgeMaster 163069 1000 1500 Whizard EdgeMaster 163070 1300 1400 Whizard EdgeMaster 122740 Positioner Reel for Whizard EdgeMaster 183905 350 Bettcher EZ Edge Sharpener 183928 360 Bettcher EZ Edge Sharpener 183892 620 Bettcher EZ Edge Sharpener 183926 625 Bettcher EZ Edge Sharpener 183907 500 Bettcher EZ Edge Sharpener 1...

Page 167: ...l Cover Assembly 183705 Depth Gauge Assembly 505M2 With 1 Mounting Screw 188081 Depth Gauge Assembly 505M2 With 2 Mounting Screws 173347 Depth Gauge Setting Device Kit 880 S B 173348 Depth Gauge Setting Device Kit 1400 and 1500 Cleaning Equipment Part Number Description 184334 Handpiece Cleaning Kit Contains the following 184335 Handpiece Cleaning Pick 184336 Stainless Steel Hand Brush 184337 Scru...

Page 168: ...BETTCHER Industries Inc Service Parts 7 44 Service Parts Whizard Quantum Air Operating Instructions and Parts List Manual No 102481 April 17 2015 1 2 3 4 5 6 7 8 9 Complete Power Unit Assembly ...

Page 169: ...with O Ring Yellow 101207 1 Over molded Handle with O Ring Sky Blue 101209 1 Handle O Ring Not shown Included with Item 1 122316 1 2 Seal Block 184062 1 3 Seal Kit 184427 1 4 Gear Head Assembly 185935 1 5 Air Motor Assembly 185942 1 6 Adapter Plate Assembly 184047 1 Adapter Plate O Ring Not shown Included with Item 6 122315 1 7 Muffler 184388 1 8 Retainer 184049 1 9 Cap 184286 1 Refurbished Items ...

Page 170: ...BETTCHER Industries Inc Service Parts 7 46 Service Parts Whizard Quantum Air Operating Instructions and Parts List Manual No 102481 April 17 2015 Complete Air Motor Assembly 1 2 3 4 5 6 7 8 ...

Page 171: ...ete Air Motor Assembly Continued ITEM DESCRIPTION PART NUMBER QTY Complete Air Motor Assembly Includes Items 1 2 3 4 5 6 7 8 185942 1 Upper Bearing 185950 1 2 Upper Bearing Plate Assembly 185948 1 3 Cylinder 185947 1 4 Rotor 185944 1 5 Vane Kit Contains 5 Vanes 185790 1 6 Spacer 184043 1 7 Lower Bearing Plate Assembly 184042 1 8 Lower Bearing 184046 1 ...

Page 172: ...s Inc Service Parts 7 48 Service Parts Whizard Quantum Air Operating Instructions and Parts List Manual No 102481 April 17 2015 Complete Valve and Hose Assembly 9 2 3 4 5 6 7 8a 8b 8c 10 11 12 22 21 20 19 18 17 16 15 14 ...

Page 173: ...xhaust Fitting O Ring 184264 1 Exhaust Fitting O Ring not shown 103388 1 6 Knob Assembly 184051 1 7 Swivel Fitting Assembly includes Swivel Fitting O Ring 184265 1 Swivel Fitting O Ring not shown 103388 1 8 Compression Fitting Kit Includes Items 8a 8b 8c 184260 1 8a O Ring 143434 1 8b Washer 184310 1 8c Compression Fitting 184240 1 9 Shoulder Screw 184065 1 10 Clamp 184053 1 11 Acorn Nut 184066 1 ...

Page 174: ...c Service Parts 7 50 Service Parts Whizard Quantum Air Operating Instructions and Parts List Manual No 102481 April 17 2015 Complete Quick Start Valve and Hose Assembly 2 3 4 5 6 7 9 8 11 12 13 23 22 21 20 19 18 17 16 15 10 ...

Page 175: ...Kit Includes Lever Assembly and Lever Pin 185385 1 4 O Ring 122480 1 5 Housing Plug 185383 1 6 O Ring 143434 2 7 Valve Spring 163792 1 8 Valve Stem Assembly Includes Items 9 10 185356 1 9 O Ring 143328 1 10 O Ring 122481 1 11 Exhaust Fitting Assembly Includes Item 12 185366 1 12 O Ring 122480 1 13 Inlet Fitting 185368 1 14 Hose Assembly Includes Items 15 16 17 18 19 20 21 22 23 185369 1 15 1 8 NPT...

Page 176: ...BETTCHER Industries Inc Service Parts 7 52 Service Parts Whizard Quantum Air Operating Instructions and Parts List Manual No 102481 April 17 2015 Tools and Maintenance Kit 4 5 6 7 2 1 8 9 ...

Page 177: ... Tools and Maintenance Kit Continued ITEM DESCRIPTION PART NUMBER QTY 1 Spanner Wrench 184134 1 2 Hex Wrench 184128 1 3 Maintenance Kit Includes Items 4 5 6 7 8 9 185975 1 4 Base Assembly 185976 1 5 Rotor Removal Punch 184254 1 6 Gear Teeth Cap 185977 1 7 Bearing Tool 185978 1 8 Top Plate Removal Clamp 2 required 184255 2 9 Cup Assembly 184246 1 ...

Page 178: ...BETTCHER Industries Inc Service Parts 7 54 Service Parts Whizard Quantum Air Operating Instructions and Parts List Manual No 102481 April 17 2015 Whizard TRIMVAC 18 Sharpener Assembly 4 3 2 1 5 6 7 ...

Page 179: ... Parts List 7 55 Whizard TRIMVAC 18 Sharpener Assembly Continued ITEM DESCRIPTION PART NUMBER QTY Complete TRIMVAC 18 Sharpener Assembly Includes Items 1 2 3 4 5 6 7 184377 1 Base 184378 1 2 Sharpening Rod 183893 1 3 Guide 184379 1 4 Socket Head Cap Screw 122510 2 5 Spring Pin 122409 3 6 Steeling Rod 163124 2 7 Set Screw 120092 3 ...

Page 180: ......

Page 181: ...2481 April 17 2015 Contact and Document Information Whizard Quantum Air Operating Instructions and Parts List 8 1 Section 8 Contact and Document Information CONTENTS OF THIS SECTION Contact Addresses and Phone 8 2 Document Identification 8 2 Software and Duplication 8 3 ...

Page 182: ...41 348 0220 Fax 1 440 328 4535 Fax 011 41 41 348 0229 Bettcher do Brasil Comércio de Máquinas Ltda Av Fagundes Filho 145 Cj 101 102 São Judas São Paulo SP CEP 04304 010 BRASIL Tel 55 11 4083 2516 Fax 55 11 4083 2515 Visit our website at www bettcher com Document Identification Copies of this Operation Instruction may be ordered by quoting the Document ID as listed below Document ID Manual 102481 D...

Page 183: ...5 Contact and Document Information Whizard Quantum Air Operating Instructions and Parts List 8 3 Software and Duplication For more information contact your local Representative or Bettcher Industries Inc Administrative Assistant Engineering Department PO Box 336 Vermilion Ohio 44089 USA ...

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