7-6
KM564B
6. Inspect the drive chain and sprockets for exces-
sive wear, chain stiffness, or rust/corrosion.
ATV2185
ASSEMBLING AND INSTALLING
1. Remove any nicks or burrs from the bearing
bosses in the cushion arm with fine emory cloth;
then using a suitable bearing installer, press new
needle bearings into the end bosses of the cush-
ion arm.
KM565A
2. If the bushing was removed from the middle
boss of the cushion arm, press in a new bushing.
NOTE: The bearings and bushing must be cen-
tered in the bearing boss so the dust seals can be
properly installed.
3. Using an appropriate seal driver, install the new
dust seals in the cushion arm; then apply
multi-purpose grease to the bearings, bushing,
and dust seal lips.
4. Install the bushings in the cushion arm and cush-
ion link; then connect the cushion link to the
cushion arm with the flange cap screw and lock
nut. Tighten to specifications.
KM568
5. Install the swing arm axle and bushings; then
install the dust seals and lubricate the lips with
grease.
6. Place the swing arm into position in the frame;
then install the swing arm pivot cap screw and
lock nut. Tighten to specifications.
KM496A
7. Apply grease to the swing arm pivot through the
grease fitting.
KM501
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Summary of Contents for DVX 250 2007
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