8-4
KM590
5. Install the handlebar and tighten the cap screws
to specifications making sure to tighten the front
cap screws first.
KM587
KM597
6. Install the instrument pod (Utility) or steering
post cover (DVX).
7. Install the center panel and front rack (Utility).
Measuring/Adjusting
Toe-In/Toe-Out
1. With the ATV on a level surface, center the han-
dlebar for straight ahead using a suitable means
of measuring centering; then adjust tire pressure
to specifications.
2. Support the front of the ATV with the wheels
free to rotate; then center and secure the handle-
bar.
3. Measure the distance (A) and (B) between the
front wheels; then subtract distance (B) from
(A). Distance A - Distance B = Toe-In.
ATV2205
4. Adjust toe-in to 15 mm (0.60 in.); then measure
distances (C) and (D). Distances (C) and (D)
should be equal.
5. After all the adjustments are to specifications,
tighten the tie-rod lock nuts to specifications
(see Section 10).
NOTE: Prior to locking the jam nuts, make sure
the ball joints are at the center of their normal
range of motion and at the correct angle.
NOTE: The front wheels do not have to be
removed to adjust the tie rod. Also, care should be
taken not to disturb the handlebar position.
Body
REMOVING (DVX Model)
1. Remove the seat; then remove the battery
hold-down strap, battery, and starter relay. Lay
the relay aside without disconnecting the wiring.
NOTE: Always remove the negative battery cable
first; then the positive cable.
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Summary of Contents for DVX 250 2007
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