Arctic Cat DVX 250 2007, Service Manual

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3
CC871
5. In a crisscross/case-to-case pattern, tighten the
cap screws until the halves are correctly joined;
then tighten to specifications.
„
NOTE: Rotate the crankshaft back and forth to
ensure no binding or sticking occurs.
Installing Right-Side
Components
A. Oil Pump
1. Install the oil pump with the arrow on the pump
body directed upward; then secure with the two
cap screws and tighten securely. Make sure the
shaft turns freely after installing.
KM434A
2. Install the oil pump driven sprocket and drive
chain; then secure the driven sprocket with a cir-
clip.
3. Install the oil pump baffle and tighten the cap
screws securely.
B. Rotor/Flywheel
C. Trigger Coil
D. Stator Coil
4. Install the starter idler shaft and gear in the
crankcase; then install the starter driven gear oil
on the crankshaft.
KM767
„
NOTE: Make sure the crankshaft and rotor/fly-
wheel contact surfaces are clean and dry before
installing the flywheel.
5. Install the key in the crankshaft; then with the
starter one-way bearing correctly installed,
place the rotor/flywheel onto the crankshaft and
position the aligning keyway with the key.
6. Secure the rotor/flywheel on the crankshaft with
the nut and tighten to specifications; then install
the spring and oil-through in the crankshaft.
KM773A
7. Install the trigger coil and stator coil in the
right-side crankcase cover; then secure with the
existing hardware and tighten securely.
E. Water Pump
F. Transmission
See Water Pump in Section 4; then see Servicing
Right-Side Components in this subsection.
AT THIS POINT
After completing center crankcase components,
proceed to Installing Right-Side Components, to
Installing Left-Side Components, and to Installing
Top-Side Components.
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