Arctic Cat DVX 250 2007, Service Manual

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3-36
KM613A
6. Install the shift shaft making sure the pin in the
gear position switch engages the slot in the shift
shaft and the shift shaft gear is correctly timed to
the shift cam.
KM617A
7. Install the shift cam stopper ball, spring,
seal/washer, and plug. Tighten to specifications.
KM619A
TRANSMISSION (Utility Model)
Inspecting
1. Measure the shift fork guide shaft runout. If
runout exceeds 0.03 mm (0.0012 in.), the shaft
must be replaced.
KM623
2. Inspect the shift forks for distortion, discolora-
tion, or excessive wear.
3. Inspect the shift cam groove and shift cam gear
for excessive wear.
KM624
4. Inspect the shift shaft and gear for excessive
wear. Check that the spring is not broken.
KM683
5. Inspect all gear teeth for chipping, discoloration,
pitting, or excessive wear. Replace as required.
6. Inspect clutch dogs and mating surfaces for
chipping, rounding, or excessive wear. Replace
as required.
7. Inspect all bearings, bushings, seals, and shafts
for proper fit, surface mating, or discoloration.
Replace as required.