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Amazone Cirrus 3002, Operating Manual

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Amazone Cirrus 3002 Operating Manual Download Page 8

 

 

 

Table of Contents 

 

 

10.10.1

 

Turning on the axle .............................................................................................................. 166

 

10.10.2

 

Turning on the roller (except Cirrus 3002) .......................................................................... 166

 

10.11

 

End of work on the field ....................................................................................................... 167

 

10.12

 

Emptying the hopper and/or dosing unit ............................................................................. 168

 

10.12.1

 

Emptying the seed hopper .................................................................................................. 168

 

10.12.2

 

Emptying the dosing unit ..................................................................................................... 168

 

11

 

Faults ........................................................................................................ 171

 

11.1

 

Residual seed volume indicator .......................................................................................... 171

 

11.2

 

Failure of the AMATRON 3 during work.............................................................................. 172

 

11.3

 

Deviations between the preset and actual sowing rates ..................................................... 174

 

11.4

 

Fault table ............................................................................................................................ 175

 

12

 

Cleaning, maintenance and repairs ....................................................... 176

 

12.1

 

Securing the connected machine ........................................................................................ 176

 

12.2

 

Securing the raised machine (workshop) ............................................................................ 177

 

12.3

 

Cleaning the machine.......................................................................................................... 178

 

12.3.1

 

Cleaning the distributor head (workshop) ........................................................................... 179

 

12.3.2

 

Shutdown of the machine over a long period of time .......................................................... 179

 

12.4

 

Lubrication regulations ........................................................................................................ 180

 

12.4.1

 

Lubricants ............................................................................................................................ 180

 

12.4.2

 

Lubrication point overview ................................................................................................... 181

 

12.4.2.1

 

Lubricating the lubrication nipples when the machine is folded out and lowered ............... 182

 

12.4.2.2

 

Lubricating the lubrication nipples when the machine is folded out and lowered ............... 183

 

12.5

 

Service plan – overview ...................................................................................................... 184

 

12.5.1

 

Retighten wheel and hub screws (workshop) ..................................................................... 186

 

12.5.2

 

Servicing sowing shaft bearing ........................................................................................... 186

 

12.5.3

 

Checking tyre pressure (workshop) .................................................................................... 187

 

12.5.4

 

Servicing roller chains and chain wheels ............................................................................ 187

 

12.5.5

 

Hydraulic system ................................................................................................................. 188

 

12.5.5.1

 

Labelling hydraulic hose lines ............................................................................................. 189

 

12.5.5.2

 

Maintenance intervals ......................................................................................................... 189

 

12.5.5.3

 

Inspection criteria for hydraulic hose lines .......................................................................... 189

 

12.5.5.4

 

Installation and removal of hydraulic hose lines ................................................................. 190

 

12.5.6

 

Service brake system: dual-circuit pneumatic braking system - hydraulic braking system  191

 

12.5.6.1

 

Checking the service brake system for safe operating condition (specialist workshop) ..... 192

 

12.5.7

 

Dual-circuit pneumatic braking system ............................................................................... 193

 

12.5.7.1

 

Draining the compressed air tank of the dual-circuit magnetic braking system .................. 193

 

12.5.7.2

 

External testing of the compressed air tank of the dual-circuit pneumatic braking system  193

 

12.5.7.3

 

Checking the pressure in the compressed air tank of the dual-circuit pneumatic braking 

system (workshop) .............................................................................................................. 194

 

12.5.7.4

 

Leak test of the dual-circuit pneumatic braking system (workshop) ................................... 194

 

12.5.7.5

 

Cleaning the line filter of the dual-circuit pneumatic braking system (workshop) ............... 194

 

12.5.8

 

Hydraulic braking system .................................................................................................... 195

 

12.5.8.1

 

Checking the brake fluid level ............................................................................................. 195

 

12.5.8.2

 

Changing the brake fluid (workshop) .................................................................................. 195

 

12.5.8.3

 

Brake check on the hydraulic part of the braking system (specialist workshop) ................ 196

 

12.5.8.4

 

Checking the brake lining thickness (specialist workshop) ................................................. 196

 

12.5.8.5

 

Venting the hydraulic braking system (workshop) .............................................................. 196

 

12.6

 

Workshop settings and repair work ..................................................................................... 198

 

12.6.1

 

Adjusting the wheelmark spacing / track width (specialist workshop) ................................ 198

 

12.6.1.1

 

Adjusting the wheelmark spacing of the cultivating tractor (specialist workshop) .............. 198

 

12.6.1.2

 

Adjusting the track width of the cultivating tractor (specialist workshop) ............................ 199

 

12.6.2

 

10 operational hours after a wheel change (workshop) ...................................................... 201

 

12.6.3

 

After brake repairs (workshop) ............................................................................................ 201

 

12.6.4

 

Setting the track marker for correct fitting in the transport bracket (workshop) .................. 201

 

12.6.5

 

Repairs to the pressure tank (workshop) ............................................................................ 202

 

12.6.6

 

Checking lock nut tightening torque after repairs to the machine extension arm (workshop)203

 

12.6.7

 

Replacing the RoTeC coulter wear tip  (workshop) ............................................................ 203

 

12.7

 

Lower link pin ...................................................................................................................... 204

 

8  

Cirrus  BAH0049-1  09.14

 

 

Summary of Contents for Cirrus 3002

Page 1: ...Operating Manual az Cirrus 3002 4002 6002 MG3994 BAH0049 1 09 14 Please read this operating manual before first com missioning Keep it in a safe place for future use en...

Page 2: ...only harm himself but also make the mistake of blaming the machine for the reason of a possible failure instead of himself In order to ensure a good success one should go into the mind of a thing or...

Page 3: ...o KG Postfach 51 D 49202 Tel Fax E mail Hasbergen 49 0 5405 501 0 49 0 5405 501 234 amazone amazone de Spare part orders Spare parts lists are freely accessible in the spare parts portal at www amazon...

Page 4: ...ormation Only after careful reading will you be able to benefit from the full scope of your newly purchased machine Please ensure that all the machine operators have read this operating manual before...

Page 5: ...working 30 2 16 Safety information for users 31 2 16 1 General safety and accident prevention information 31 2 16 2 Hydraulic system 35 2 16 3 Electrical system 36 2 16 4 Universal joint shaft operat...

Page 6: ...tramlines 88 5 19 2 Tramline rhythm 4 6 and 8 90 5 19 3 Tramline rhythm 2 plus and 6 plus 91 5 19 4 Half sided switching off part width 92 5 19 5 Tramline marker option 92 6 Commissioning 93 6 1 Check...

Page 7: ...depth with machine setting Turning on the roller 132 8 8 3 Setting the length of the outer disc struts 133 8 8 4 Adjusting the outside hollow discs 133 8 9 Setting the wheel mark eradicator on the fi...

Page 8: ...system 191 12 5 6 1 Checking the service brake system for safe operating condition specialist workshop 192 12 5 7 Dual circuit pneumatic braking system 193 12 5 7 1 Draining the compressed air tank o...

Page 9: ...nts 12 8 Bolt tightening torques 204 13 Hydraulic system diagrams 205 13 1 Hydraulic system diagram of the Cirrus 3002 Special 205 13 2 Hydraulic system diagram of the Cirrus 4002 6002 207 Cirrus BAH0...

Page 10: ...e always seen from the direction of travel 1 3 Diagrams used Handling instructions and reactions Activities to be carried out by the user are given as numbered instruc tions Always keep to the order o...

Page 11: ...d warning pictograms If you still have queries please contact the manufacturer Duties of the operator Before starting work anyone charged with working with on the ma chine is obliged To comply with th...

Page 12: ...to the operator at the latest on the comple tion of the contract Guarantee and liability claims for damage to peo ple or goods will be excluded if they can be traced back to one or more of the follow...

Page 13: ...sical injury WARNING Indicates a medium risk which could result in death or serious physical injury if not avoided If the instructions are not followed then this may result in death or serious physica...

Page 14: ...ction equipment Before each commissioning of the machine all the safety and protec tion equipment must be properly attached and fully functional Check all the safety and protection equipment regularly...

Page 15: ...ving been instructed if they have been instructed in the tasks they have to carry out and in the possible risks in the case of improper behaviour and also have been informed about the necessary protec...

Page 16: ...Use appropriate measures to inform the operating personnel You can find detailed information in the relevant sections of this operating manual 2 9 Maintenance and repair work fault elimination Carry o...

Page 17: ...g permit for example remains valid in accordance with national and interna tional regulations Vehicles with an official type approval or with equipment connected to a vehicle with a valid type approva...

Page 18: ...d parties does not guaran tee that they have been constructed in a way as to meet the require ments placed on them AMAZONEN WERKE accepts no liability for damage arising from the use of non released s...

Page 19: ...Field 1 is a pictogram describing the danger surrounded by triangular safety symbol Field 2 is a pictogram showing how to avoid the danger Warning pictograms explanation The column Order number and e...

Page 20: ...nd wheel drive is moving MD077 Danger of catching and pulling arms through motorised feed rollers This danger would cause extremely serious inju ries with the loss of body parts on arms Never reach in...

Page 21: ...s and unintentionally lowered This danger will cause serious injuries anywhere on the body or death Secure the machine parts raised by the lifting cylinder against unintentional lowering before you en...

Page 22: ...s moving down from above This danger will cause serious injuries anywhere on the body or death It is forbidden to stand in the swivel area of mov ing machine parts Instruct people to leave the swivel...

Page 23: ...y information before starting up the machine MD096 Danger of infection to the whole body from liquids escaping at a high pressure hydraulic fluid This danger will cause serious injuries over the whole...

Page 24: ...ntended workstation if you are outside of the danger area be tween the tractor and the machine MD101 This pictogram shows application points for lifting gear jack MD102 Danger from unintentional machi...

Page 25: ...achine parts Instruct personnel to leave the swivelling area of any moving machine parts before you swivel the machine parts MD108 Danger from accumulators under gas or oil pressure This danger will c...

Page 26: ...remove guard devices from driven machine parts when the tractor engine is running with the PTO shaft connected hydraulic drive engaged MD154 Risk of stabbing other road users during trans portation fr...

Page 27: ...Instructions 2 13 1 Positioning of warning pictograms and other labels Warning pictograms The following diagrams show the arrangement of the warning picto grams on the machine Fig 1 Fig 2 Cirrus BAH0...

Page 28: ...General Safety Instructions Fig 3 Fig 4 Fig 5 Fig 6 Fig 7 Fig 8 Fig 9 Fig 10 28 Cirrus BAH0049 1 09 14...

Page 29: ...General Safety Instructions Fig 11 Fig 12 The following illustrations show warning symbols that are located only on the folding machines Fig 13 Fig 14 Cirrus BAH0049 1 09 14 29...

Page 30: ...Failure of important machine functions Failure of prescribed methods of maintenance and repair Danger to people through mechanical and chemical impacts Risk to environment through leakage of hydraulic...

Page 31: ...ing characteristics of the tractor and the connected machine Connecting and disconnecting the machine Only connect and transport the machine with tractors suitable for the task When connecting machine...

Page 32: ...from the tractor There are contusion and cutting points in the area of the coupling point between the tractor and the machine It is forbidden to stand between the tractor and the machine when actuatin...

Page 33: ...from the machine Secure the tractor against unintentional start up and rolling be fore you leave the tractor For this Lower the machine onto the ground Apply the tractor parking brake Switch off the t...

Page 34: ...osition Before moving off secure all the swivel machine parts in the transport position against risky position changes Use the transport locks intended for this Before moving off secure the operating...

Page 35: ...e the hydraulic hose line checked at least once a year by a specialist for proper functioning Replace the hydraulic hose line if it is damaged or worn Only use original AMAZONE hydraulic hose lines Th...

Page 36: ...act there is a danger of explosion Danger of explosion Avoid the production of sparks and naked flames in the vicinity of the battery The machine can be equipped with electronic components the functio...

Page 37: ...continued rotation of freewheeling ma chine parts Stay clear of the machine during this time You must only start work on the machine once all machine parts are at a complete standstill 2 16 5 Attached...

Page 38: ...tem always carry out a brake test Compressed air brake system Before coupling the machine clean any dirt on the sealing rings on the hose couplings of the supply and brake lines Only move off with the...

Page 39: ...ock the machine against unintentional falling and rolling parking brake wheel chocks before carrying out work on the tyres Tighten or retighten all the fixing screws and nuts in accordance with the sp...

Page 40: ...the raised machine and or raised machine parts against unintentional lowering before performing any cleaning mainte nance or repair work on the machine When replacing work tools with blades use suita...

Page 41: ...or for loading and unloading as long as the tractor fulfils the pow er requirements Compressed air brake system Only move off with the machine connected when the pressure gauge on the tractor shows 5...

Page 42: ...cle A marshalling person is required for load ing Fig 16 4 Lower the Cirrus fully as soon as the Cirrus has reached its transport position on the transport vehicle Fig 17 5 Secure the Cirrus in compli...

Page 43: ...the transport securing device 3 Raise the Cirrus via the integrated running gear up to a middle position and pull it care fully off the transport vehicle A marshalling person is required for unload in...

Page 44: ...and controls Read this section when actually at the machine This helps you to understand the machine better Main assemblies of the machine Fig 20 Fig 20 1 Seed hopper 2 Central dosing 3 Blower fan 4 S...

Page 45: ...terminal Fig 21 Fig 22 1 Radar 2 Wheel chocks Fig 22 Fig 23 1 Electrohydraulic control blocks 2 Hydraulic accumulator with nitrogen filling for pretensioning the outswung machine ex tension arms Fig 2...

Page 46: ...26 1 Loading board with ladder 2 Holding point Fig 26 Fig 27 1 Swivel cover 2 Cover hook Fig 27 Fig 28 1 Crank for exact harrow adjustment 2 Seed doser 3 Electric motor when fitting the full dosing i...

Page 47: ...tion Fig 29 1 Sieve grate 2 Level sensor Fig 29 Fig 30 1 RoTeC coulter 2 RoTeC coulter Fig 30 Fig 31 Tramline marker Fig 31 Fig 32 1 Brake valve with release valve viewed from below Fig 32 Cirrus BAH0...

Page 48: ...Fig 34 1 Sieve grate lock for full dosing Fig 34 Fig 35 1 Dosing window lock Interruption of the roller drive when the dos ing window is opened Fig 35 2 with full dosing Fig 35 Fig 36 1 Spacer for saf...

Page 49: ...2 green 2a 3 Hydraulic line 3 Pressure line with priority red 3a Pressureless line 4 Brake line compressed air yellow 4a Supply line compressed air red 5 Plug 7 pin for the road traffic lighting syste...

Page 50: ...g 38 Fig 39 1 2 rear facing turn signals 2 2 reflectors yellow 3 2 brake and tail lamps 4 2 red reflectors 5 1 light for licence plate 6 2 reflectors triangular Fig 39 Fig 40 Cirrus 3002 with exact ha...

Page 51: ...1 2 forwards facing warning boards Fig 42 Fig 43 1 2 side lights pointing forwards 2 2 forwards facing turn signals Fig 43 Fig 44 1 2 x 4 spotlights yellow laterally with a max spacing of 3 m Fig 44...

Page 52: ...on of travel to left 10 Direction of travel to right 10 Along the gradient Up the slope 10 Down the slope 10 Intended use also comprises Compliance with all the instructions in this operating manual E...

Page 53: ...annot be eliminated for construction reasons Here the special safety regulations of the appropriate section shall be valid No one may stand in the machine danger area as long as the tractor engine is...

Page 54: ...of the type plate Fig 45 1 and of the CE labelling Fig 45 2 The type plate shows Mach ident no Type Permissible system pressure bar Year of manufacture Factory Power output kW Basic weight kg Perm lad...

Page 55: ...120 110 150 147 200 Oil flow rate minimum l min 80 80 80 Max hydraulic working pressure bar 210 210 210 Coupling point category Category III III III Number of tapered ring tyres 6 8 12 Maximum drawbar...

Page 56: ...ad kg 3500 5500 6900 Running gear tyre without polyurethane filling with polyurethane filling kg 3900 5900 7300 Perm drawbar load FH when driving on the road see rating plate kg 1100 1500 2000 Maximum...

Page 57: ...ine with a large push fit coupling ND 16 for the unpressurised oil return line In the return line the bank ing up pressure must be 10 bar at the maximum Operational brake system Dual circuit service b...

Page 58: ...by an electric motor into the air stream generated by the blower fan Fig 46 4 The air stream conveys the seed to the distributor head Fig 46 5 which distributes the seed uniformly onto all the coulter...

Page 59: ...ystem is depressurised on both the machine and trac tor sides If you are injured by hydraulic fluid contact a doctor immediately 5 2 1 Coupling the hydraulic hose lines WARNING Risk of contusions cutt...

Page 60: ...draulic hose line s to the tractor control unit s Fig 48 5 2 2 Uncoupling the hydraulic hose lines 1 Swivel the actuation lever on the control valve on the tractor to float position neutral position 2...

Page 61: ...lter of the supply line 2 Line filter of the brake line 3 Trailer brake valve 4 Actuation knob for release valve push in up to the stop and the service brake is released see danger notice Fig 52 unter...

Page 62: ...contusions cuts dragging catching or knocks from unintentionally rolling machine with the operating brake re leased Always couple the hose coupling of the brake line yellow first fol lowed by the hos...

Page 63: ...chine with the operating brake re leased Always uncouple the hose coupling of the supply line red first fol lowed by the hose coupling of the brake line yellow The operating brake of the machine only...

Page 64: ...clean the hydraulic connectors Fig 55 and hydraulic connector socket 3 Connect the hydraulic connector socket on the machine face with the hydraulic con nector on the tractor face Fig 55 5 4 2 Uncoupl...

Page 65: ...d rate adjustment is neces sary switching clear of the hydraulic functions before the hydraulic functions can be exe cuted via the appropriate control unit monitoring of the seed drill during sowing o...

Page 66: ...and the data determined from up to 20 pro cessed jobs is stored the desired job is started In the menu Seed drill calibration the sowing rate entered is checked by way of a calibration test and the tr...

Page 67: ...osition the scales for the calibration test Fig 58 5 7 Seed hopper The seed hopper Fig 59 1 is well accessible for filling calibrating and residue draining The shape of the seed hopper ensures an unob...

Page 68: ...y and an alarm signal sounds simultaneously This alarm signal is intended to remind the tractor driver to fill up the seeds again Fig 60 The height of the level sensor can be adjusted Fig 61 1 in the...

Page 69: ...ributor head and then to the coulters Fig 62 The dosing roller selection Fig 63 1 is depend ent on the Grain size Spread rate You can choose between dosing rollers with various sizes of chambers or va...

Page 70: ...4 For sowing particularly large seeds e g beans the chambers Fig 65 1 of the dosing roller can be enlarged by repositioning the wheels and the plates Fig 65 Dosing wheel without chambers order no 9699...

Page 71: ...Lupins X X Alfalfa X X X Maize X Poppy seed X Oil linen moist dressing X Fodder radish X X X Phacelia X X Rapeseed X Rye X X Red clover X X Mustard X X X Soy X X Sunflowers X X Turnips X Wheat X X Vet...

Page 72: ...ric motor that are required for the field work later on A second calibration test is essential The required seed quantity is usually applied during the second calibration test If this is not the case...

Page 73: ...d Start up ramp The start up ramp is adjustable allowing the seed rate to be adapted to the machine acceleration after turning After turning and actuating the control unit yellow the machine goes to i...

Page 74: ...e work by entry in the AMA TRON 3 If the coulter pressure and harrow pressure are also to be increased the coulter pressure button in the AMATRON 3 must be select ed Actuating the control valve 2 then...

Page 75: ...illing the seed hopper on all coulters Contaminated seed conveyor routes may cause incorrect sowing The blower fan Fig 70 1 that creates the air current is driven by a hydraulic motor Fig 70 2 The air...

Page 76: ...luid has heated up to working temperature The required blower fan speed can be found in the table Fig 71 unterhalb The blower fan speed depends on the machine working width and on the seed The blower...

Page 77: ...int shaft and drives the hy draulic motor of the blower fan Fig 72 Set the speed of the tractor s universal joint shaft to 1000 rpm Fig 73 Tractor universal joint shaft speed 1000 rpm DANGER Do not ex...

Page 78: ...of distributor heads depends on the machine working width A seed doser always supplies one distributor head Fig 74 5 11 Radar The radar measures the distance covered AMATRON 3 uses this data to deter...

Page 79: ...the Cirrus 3002 is only possible on the axle Turning on the axle The integrated running gear raises the machine Turning on the roller The machine turns on all tapered ring tyres with raised coulter f...

Page 80: ...soil Fig 78 The RoTeC and RoTeC coulters are used for ploughing and mulch sowing Also on fields with large quantities of straw and plant remains mulch sowing is possible with RoTeC and RoTeC coulters...

Page 81: ...pressure adjustment the coulter pressure can be preset for two types of soil This means that the coulter pressure can be adjusted to the soil during the work e g in event of a change from normal soil...

Page 82: ...ank remains on the field after seed covering Fig 82 The draw springs that create the exact harrow pressure are pretensioned by a lever Fig 83 1 The lever Fig 83 1 is applied in the adjusting segment b...

Page 83: ...e set obliquely to the direction of travel Fig 85 1 prepare the seedbed The following are adjustable the working intensity of the discs over the working depth of the disc array the length of the outer...

Page 84: ...ing plate Fig 88 5 17 Track loosener optional If the function of the disc array is not sufficient to eliminate the tracks of the tractor the track loos eners Fig 89 are used The track looseners are ad...

Page 85: ...ive track marker can be folded in and out on the field Before folding in the track marker actuate the obstacle button AMA TRON 3 so that the tramline counter of the sowing wheel tramline control does...

Page 86: ...do not deposit any seeds on the ground Seed supply to the tramline coulters is interrupt ed as soon as the electric motor Fig 92 3 clos es the appropriate seed tubes Fig 92 2 in the distributor head F...

Page 87: ...e field runs are numbered consecutively tramline counter and dis played in the AMATRON 3 In tramline rhythm 3 the tramline counter shows the field runs in the following order 2 0 1 2 0 1 2 0 1 etc Upo...

Page 88: ...rk the field runs are number con secutively and displayed on the AMATRON 3 Perform any inputs and outputs with the aid of the AMATRON 3 oper ating manual Example Working width of seed drill 6 m Workin...

Page 89: ...Structure and function Fig 95 Cirrus BAH0049 1 09 14 89...

Page 90: ...ing roller is interrupted Please refer to the instruction manual for an exact description AMATRON 3 On the Cirrus 3002 4002 2 it is not possible to switch a part of the width Another option for creati...

Page 91: ...lines are created during the trips forward and backward over the field On machines with tramline rhythm 2 plus the seed feed to the tramline coulters may only be interrupted on the left side tramline...

Page 92: ...owing coulters of one half of the machine the seed dosing of one half of the machine part width can be switched off To do this switch off the required electric motor on the dosing unit Fig 98 5 19 5 T...

Page 93: ...r and machine must meet the national road traffic regulations The operator and the user shall be responsible for compliance with the statutory road traffic regulations WARNING Risk of contusions cutti...

Page 94: ...aking delay with the machine connected Requirements for the suitability of a tractor are in particular The approved total weight The approved axle loads The approved drawbar load at the tractor coupli...

Page 95: ...hine This notice applies only to Germany If having tried all possible alternatives it is not possible to comply with the axle loads and or the approved total weight then a survey by an officially reco...

Page 96: ...nical data of tractor and front ma chine mounting or front weight or measure ment a1 m Distance from the centre of the front axle to the centre of the lower link connection See tractor operating manua...

Page 97: ...in the table section 6 1 1 7 6 1 1 4 Calculation of the actual total weight of the combined tractor and machine H L V tat F T G G Enter the numeric value for the calculated actual total weight and th...

Page 98: ...calculated values must be less than or equal to the permissible values WARNING Risk of contusions cutting catching drawing in and knocks through insufficient stability and insufficient tractor steeri...

Page 99: ...e rear axle load that the permissible total weight of the tractor is complied with that the approved load capacities of the tractor tyres are not exceeded 6 1 3 Machines without their own brake system...

Page 100: ...ning maintenance and repairs while the machine is being driven as long as the tractor engine is running with a connected hydraulic system if the ignition key is inserted in the tractor and the tractor...

Page 101: ...hydraulic functions the capacity of the hydraulic pump should be at least 80 l min at 150 bar Fig 101 Fig 101 A On the machine face B On the tractor face 1 Hydraulic fan motor Nmax 4000 1 rpm 2 Filter...

Page 102: ...ommissioning 6 4 Initial installation of the AMATRON 3 Install the terminal Fig 102 of the AMATRON 3 in the tractor cab with the aid of the AMATRON 3 operating manual Fig 102 102 Cirrus BAH0049 1 09 1...

Page 103: ...ctuate the operator controls for the tractor s three point hydrau lic system from the workplace provided if you are outside of the danger area between the tractor and the machine 7 1 Coupling the mach...

Page 104: ...by means of 4 wheel chocks because the Cirrus has no parking brake DANGER The lower link of the tractor must not have any lateral play so that the machine always runs centrically behind the tractor an...

Page 105: ...e red the Cirrus must there fore be connected to the tractor s lower links and the tractor parking brake must be applied The wheel chocks must also not be removed until the Cirrus is connected to the...

Page 106: ...curing device of the tractor s lower link locking system is closed and secured see tractor s operating manual 8 Lift the tractor s lower link until the sustainer Fig 105 1 is free of the ground 9 Secu...

Page 107: ...ovements in bends without tension ing kinking or rubbing may not scour other parts 16 Check the function of the braking and light ing system 17 Stow the wheel chocks in the mountings and secure them w...

Page 108: ...nt oil circulation Tentative activate until the action is executed Float position free oil flow in the control unit Marking Function Tractor control unit yellow Pre selection via switch tap Running ge...

Page 109: ...rake line Yellow Pneumatic braking system Supply line Red Couple to the tractor first of all the yellow hose coupling brake line then the red hose coupling supply line Make sure that they engage corre...

Page 110: ...aulic braking sys tem of the Cirrus not allowed in Germany and several other EU countries Connect the hydraulic brake connection Fig 107 to the tractor s hydraulic brake connection Fig 107 Check the h...

Page 111: ...gn the tractor with the ma chine if necessary Uncoupling the machine 1 Align the tractor and machine straight and park the empty machine on a horizontal parking surface with a firm base 2 Retract the...

Page 112: ...and the machine Fig 111 When uncoupling the pneumatic brake lines first of all disconnect the red hose coupling supply line and then the yellow hose coupling brake line from the tractor 8 Seal the hy...

Page 113: ...o the ground it will be impossible to recouple the machine 14 Open the securing device Fig 114 of the tractor s lower link see tractor operating manual 15 Uncouple the tractor s lower link 16 Pull the...

Page 114: ...gage the tractor s universal joint shaft engage the parking brake shut off the engine and remove the ignition key 2 Clean and grease the tractor s universal joint shaft 3 Couple the tractor and machin...

Page 115: ...g nition key The hydraulic pump contains hot components that may cause burns Wear gloves 1 Park the machine on level solid ground 2 Disengage the tractor s universal joint shaft engage the parking bra...

Page 116: ...he tractor machine combination Secure the tractor and the machine against unintentional start up and rolling before making any adjustments to the machine DANGER Before adjusting unless otherwise descr...

Page 117: ...s no longer covered with seed 5 Tighten the wing nuts Fig 117 2 Fig 117 Only machines with two metering units 6 Repeat the setting on the second level sensor Fasten the two level sensors at the same h...

Page 118: ...to seal the hopper with the slider Fig 118 1 Fig 118 The dosing rollers can be replaced more easily if the seed hopper is empty 2 Push the slider Fig 119 1 into the dosing unit up to the stop The slid...

Page 119: ...ut of the seed doser 6 Refer to table for the requisite dosing roller and install in the reverse order Fig 121 7 Repeat the procedure for the second dosing unit if fitted Equip both seed dosing units...

Page 120: ...andbrake switch the tractor engine off and remove the ignition key 4 Remove the calibration troughs from the transport mounting on the rear wall of the hopper The calibration troughs are nested for tr...

Page 121: ...b notes optional 1 5 Enter the seed type 1 6 Enter the 1000 grain weight required only with a grain meter 1 7 Enter the desired sowing rate 1 8 Start the job press the Start job button 1 9 Adjust the...

Page 122: ...he target blower fan speed the deviation from the target blower fan speed as a percent age at which the alarm should be triggered Fig 125 Fig 126 8 4 1 Setting the blower fan speed via the flow contro...

Page 123: ...3 Tighten the lock nut Fig 125 2 8 4 3 Setting the fan speed monitoring on the AMATRON 3 Set the fan speed monitoring on the Machine Data menu see AMA TRON 3 operating manual input the fan speed rpm...

Page 124: ...ke switch off the tractor engine and remove the ignition key 3 Insert one pin Fig 127 1 below and above the stop Fig 127 2 into the adjusting seg ment and secure with clip pins Fig 127 Each of the hol...

Page 125: ...s or be removed from the RoTeC coulter Then readjust the placement depth This setting influences the planting depth of the seed Check the planting depth of the seed after each adjustment 1 Engagement...

Page 126: ...e RoTeC coulter Fig 130 Installing RoTeC plastic disc Secure the RoTeC plastic disc with the designation K on the short coulter L on the long coulter 1 Push the plastic disc from below against the cat...

Page 127: ...2 Apply the tractor parking brake switch off the tractor engine and remove the ignition key 3 Release the two lock nuts Fig 131 2 Fig 131 4 Set the required distance A Reduce distance A Increase dist...

Page 128: ...ting the exact harrow pressure hydraulic adjustment WARNING Direct people out of the danger area 1 Select the coulter button on the AMATRON 3 and by actuating control unit green admit pressure to the...

Page 129: ...ately above the ground but not touching it 2 Apply the tractor parking brake switch off the tractor engine and remove the ignition key 3 Hold the harrow tines beam by the carrier handle Fig 135 3 4 Se...

Page 130: ...2 Adjusting roller pressure The roller pressure is adjusted by changing the distance X Fig 137 on all segments with the screw Fig 137 1 1 Set the machine on the field to its working position 2 Apply t...

Page 131: ...ect people out of the danger area 1 Select the button see operating manual AMATRON 3 The symbol appears on the display 2 Actuate control unit green until the desired disc array working depth is reache...

Page 132: ...DANGER Apply the tractor parking brake switch off the tractor engine and remove the ignition key 4 Release the wing nuts Fig 138 1 5 Position the sensor Fig 138 2 and the magnet Fig 138 3 one above t...

Page 133: ...if the outer discs are conveying too much soil inwards Firmly tighten the nuts after adjustment 8 8 4 Adjusting the outside hollow discs Adjust the outside hollow discs Fig 140 1 so that they just co...

Page 134: ...ck loosener horizontally 1 Release the screws Fig 141 1 and slide the track loosener horizontally 2 Tighten the screws To set the track loosener vertically 1 Hold the track loosener by the handle Fig...

Page 135: ...ack marker length to distance A see table Fig 143 unterhalb 6 Tighten the wedge bolt Fig 142 1 Fig 142 7 Release both screws Fig 142 2 8 Turn the track marker disc to adjust the working intensity of t...

Page 136: ...Settings 8 10 1 136 Cirrus BAH0049 1 09 14...

Page 137: ...ion when creating tramlines in the Machine Data menu see AMATRON 3 operating manual 6 Switch on off the interval tramline switch in the Work menu see AMATRON 3 operating manual The tramline counter co...

Page 138: ...144 3 4 Swivel the track disc carrier down 5 Repeat the operation on the second track disc carrier Fig 144 DANGER Direct people out of the danger area 6 Set the tramline counter to zero see AMATRON 3...

Page 139: ...n the screws Fig 145 1 firmly Fig 145 When working with tramline rhythm 2 and tramline rhythm 6 plus fit only one of the two track marker discs The track width of the cultivation tractor is then score...

Page 140: ...hydraulic system for visible damage The function of the brake system WARNING Risk of contusions cutting catching drawing in and knocks when making interventions in the machine through unintentional ma...

Page 141: ...ning ma chine Instruct people to leave the loading site before approaching the ma chine WARNING Risk of stabbing other road users during transportation from uncovered sharp spring tines of the exact h...

Page 142: ...6 3 Fig 146 The marker secured with a lug cannot swivel during transport 4 Repeat the operation on the second track marker DANGER Secure the marker before transport against unintended swivel ling Duri...

Page 143: ...n with a clip pin 8 Swivel the left hand outside hollow disc Fig 149 1 to transport position The outside hollow disc is fastened in transport position and in operating position to the lug Fig 149 2 po...

Page 144: ...G Danger of cuts during transport journeys with the outer harrow elements extended Extended outer harrow elements extend laterally into the traffic area during transport journeys and endanger other ro...

Page 145: ...per is filled The brake system is designed for an empty machine only 14 Close the hopper cover and secure it with rubber loops Fig 152 1 against uninten tional opening during travel Use the cover hook...

Page 146: ...it after each use or before transport and prior to working This avoids damaging the ladder The draw bar can damage the lowered ladder when the machine is turned 16 Move the track disc carrier Fig 155...

Page 147: ...ety bars starting from the middle of the machine on the foldable ma chine 19 Fasten the transport securing bar with spring holders Fig 156 2 to the exact har row Fig 156 20 Fold in the machine s exten...

Page 148: ...itch off the AMATRON 3 see AMATRON 3 operating manual Fig 158 DANGER Swith off the AMATRON 3 during transport Use the protective cover to cover the disc array that extends into traffic Fig 159 148 Cir...

Page 149: ...than specified Switch on the all round lighting if available which is subject to authorisation prior to starting a journey and check operation In bends take into consideration the wide sweep and the...

Page 150: ...mpty hopper WARNING Risk of contusions cutting catching drawing in and knocks through insufficient stability and tipping of the tractor and or the connected machine Drive in such a way that you always...

Page 151: ...machine s extension arms 1 Switch on the AMATRON 3 see AMATRON 3 operating manual 2 Release the tractor parking brake and take your foot off the brake pedal Never leave the tractor cab with the park i...

Page 152: ...til the machine extension arms are fully fold ed out 10 2 Actuate control unit green for a further 3 seconds so that the hydraulic accu mulator Fig 221 is filled with hydrau lic fluid Fig 163 The lock...

Page 153: ...5 Press the shift key key on the rear side of the AMATRON 3 6 Press the key The Fold menu appears on the display 7 Select the Fold in machine extension arm submenu and follow the instructions on the...

Page 154: ...r the bars Fig 167 1 are engaged properly after folding in the extension arms 9 Fold out the lighting Fig 168 1 position with pins Fig 168 2 and secure with clip pins Fig 168 10 Move in the integrated...

Page 155: ...he transport safety bar Fig 171 1 into each other and secure it on the transport bracket Fig 171 2 with the spring holders Fig 171 10 3 Secure the protective cover in the bracket The foldable machines...

Page 156: ...ement further outwards at higher travel speeds Set the outside harrow elements such that the soil is guided back and a trackless seed bed is created Check the settings before starting work 10 5 Fillin...

Page 157: ...lower it to the stop Fig 175 CAUTION Danger of getting crushed Hold the ladder only at the marked positions 6 Climb on the loading plate via the ladder 7 Release the rubber loops on the end face 8 Op...

Page 158: ...time working The interior lighting is coupled with the driv ing lights of the tractor Fig 177 13 Close the swivel cover and secure it with rubber loops 14 Pull the ladder Fig 175 up and lock it Push...

Page 159: ...ine and remove the ignition key 6 Fill the seed hopper from the loading plate only and constantly ensure firm support when transporting the sacked merchandise Fig 178 DANGER Manoeuvring the Cirrus req...

Page 160: ...vehicle and the machine Never stand under suspended loads 10 5 4 Enter the filling volume on the AMATRON 3 If the eAMATRON 3xact filling volume is known enter the filling vol ume on the AMATRON 3 see...

Page 161: ...only Cirrus 3002 1 Apply the tractor parking brake switch off the tractor engine and remove the ignition key 2 Fit the lug Fig 181 1 on the clamp Fig 181 2 and secure with the clip pin Fig 181 3 3 Rep...

Page 162: ...tions that are relevant for operating the universal joint shaft Observe the permissible drive speed of the tractor s universal joint shaft In tractors equipped with a hydraulically or pneumatically sw...

Page 163: ...the AMATRON 3 operating manual 8 Actuate control unit green only with the machine setting Turning on the axle Actuate control unit green until the required disc array working depth has been reached 9...

Page 164: ...vy soils see operating manual AMATRON 3 Switching off the tramline counter STOP button If the tramline counter is prevented from indexing when there is a work interruption press the STOP button in the...

Page 165: ...he field Before turning at the end of the field 1 Slow down your travel speed 2 Do not reduce the tractor s rotational speed too far so that the hydraulic functions con tinue without interruption at t...

Page 166: ...ack disc of the pre emergence marker 10 10 2 Turning on the roller except Cirrus 3002 1 Press the Shift key of the AMATRON 3 operator terminal and activate the symbol Fig 183 Fig 183 Actuating control...

Page 167: ...he Stop button before raising the machine 3 Actuate control unit yellow until the following hydraulic functions are carried out Raising of the machine via the integrated running gear Folding in of the...

Page 168: ...ng dust when re moving dressing dust by means of compressed air 10 12 1 Emptying the seed hopper 1 Open the slider Fig 184 and empty the seed into the calibration trough or a suitable hopper Fig 184 A...

Page 169: ...g the injector 5 Repeat this procedure on the second injec tor sluice if fitted Fig 188 CAUTION Risk of contusions on opening and closing the injector sluice flap Fig 188 1 Hold the injector sluice fl...

Page 170: ...Open the slider s Fig 186 1 and secure clip pin 9 Close the residue emptying flap s Fig 187 1 10 Close the injector sluice flap s Fig 188 1 11 Secure the calibration trough s on the transport bracket...

Page 171: ...he tractor and the machine against unintentional start up and rolling before eliminating any faults on the machine Wait for the machine to stop before entering the machine danger area 11 1 Residual se...

Page 172: ...orkshop after failure of the AMATRON 3 DANGER Actuate the tractor s control units only in the tractor cab Before actuating the tractor s control units direct any peo ple out of the danger area 1 Apply...

Page 173: ...The coulter frame is lowered 6 Operate control unit green 6 1 Fold in the machine 7 Check whether the locking hooks Fig 167 1 lock the extension arm 8 Put the machine in road transport position 9 Go...

Page 174: ...libration value Imp 100 m may change If there are differences between the preset and actual sowing rates the calibration value Imp 100 m has to be re determined by travelling a measured distance see t...

Page 175: ...ted Switch off the stop key Work position sensor wrongly set Set the sensor Tramline rhythm wrong Adjust tramline rhythm Working position sensor defec tive Replace the work position sen sor Fan sensor...

Page 176: ...unintentional starting and rolling away before performing any cleaning servicing or mainte nance work on the machine WARNING Risk of contusions cutting catching drawing in and knocks through unprotec...

Page 177: ...rated running gear out completely Fig 194 5 Position the spacer Fig 195 1 on the ex tended piston rod of the hydraulic cylinder and secure the spacer with the previously released bolts Fig 195 2 6 Sec...

Page 178: ...for cleaning Do not clean any electrical components Do not clean any chromed components Never aim the cleaning jet from the nozzle of the high pressure cleaner steam jet directly on lubrication and b...

Page 179: ...ead 3 Slacken the winged nuts Fig 196 1 and remove the clean plastic flap Fig 196 2 from the distributor head 4 Remove any impurities with a brush and wipe out the distributor head and plastic cap wit...

Page 180: ...o dirt is pressed into the bearings Press the dirty grease completely into the bearings and replace it with new grease The lubrication points on the machine are marked with a foil sticker Fig 198 Fig...

Page 181: ...2 2 2 25 h Fig 201 2 2 2 2 25 h Fig 202 1 2 2 25 h Fig 203 1 2 1 4 1 25 h Fig 203 2 2 1 4 1 25 h Fig 203 3 4 1 4 1 25 h Fig 204 1 2 2 1 2 1 25 h Fig 204 2 2 2 1 2 1 25 h Fig 204 3 2 2 1 2 1 25 h Fig 2...

Page 182: ...owered 1 Fold the machine extension arms out 2 Lower the machine by moving in the integrated running gear completely 3 Apply the tractor parking brake switch off the tractor engine and remove the igni...

Page 183: ...old the machine extension arm in 2 Raise the machine by moving the integrated running gear out completely 3 Apply the tractor parking brake switch off the tractor engine and remove the ignition key 4...

Page 184: ...ding of the inspection by the operator Section 12 5 5 Daily before starting work Draining the compressed air tank of the dual circuit magnetic brak ing system Section 12 5 7 1 When the seed hopper is...

Page 185: ...op Cleaning the line filter of the dual circuit pneumatic braking system workshop Section 12 5 7 5 Every 6 months before the season Specialist workshop Check and service the hydraulic hose lines This...

Page 186: ...rews and check tightening torques see table Fig 205 Bolt Tightening torque 1 Wheel bolt M18 x 1 5 325 Nm 2 Bolt M20 x 1 5 10 9 450 Nm Fig 205 12 5 2 Servicing sowing shaft bearing Lightly grease the s...

Page 187: ...The running gear Fig 208 1 can be equipped with tyres filled with polyu rethane option and need not be checked with regard to pressure On account of their heavy weight tyres filled with polyurethane m...

Page 188: ...hydraulic hose lines are connected correctly Regularly check all the hydraulic hose lines and couplings for damage and impurities Have the hydraulic hose line checked at least once a year by a special...

Page 189: ...Replace any worn or damaged hydraulic hose lines immediately 12 5 5 3 Inspection criteria for hydraulic hose lines For your own safety comply with the following inspection criteria Replace hydraulic...

Page 190: ...s no tension apart from the hose s own weight There is no possibility of jolting on short lengths Outer mechanical influences on the hydraulic hose lines are avoided Use appropriate arrangements and f...

Page 191: ...service brake system shows any signs of deficiencies have a thorough inspection of all components performed immediately at a specialist workshop CAUTION Observe the legal regulations for all service w...

Page 192: ...ton stroke on the brake cylinders and adjust as necessary 12 5 6 1 Checking the service brake system for safe operating condition specialist workshop Have the safe operating condition of the service b...

Page 193: ...rvoir and clean the com pressed air reservoir 5 Fit the drainage valve and check the com pressed air reservoir for seal tightness Fig 210 12 5 7 2 External testing of the compressed air tank of the du...

Page 194: ...aged hoses specialist workshop The dual circuit pneumatic braking system applies as being seal tight if the pressure drop within 10 minutes with the engine shut down is no greater than 0 10 bar i e ab...

Page 195: ...therefore not come into contact with the paint on the machine If necessary wipe it off immedi ately and wash it off with plenty of water Brake fluid is hygroscopic i e it absorbs moisture from the ai...

Page 196: ...repair for which the system has been opened vent the brake system because air may have entered the pressure lines At specialist workshops the brake is vented with a brake filling and venting device 1...

Page 197: ...before venting Perform a safety check Are the venting screws tightened Has sufficient brake fluid been filled Check all connections for seal tightness After each brake repair apply the brakes on a roa...

Page 198: ...isk of an accident on the path to the distributor head and in the area of the distributor head 12 6 1 1 Adjusting the wheelmark spacing of the cultivating tractor specialist workshop When the machine...

Page 199: ...r of coulters not outputting seed when the tramlines are created To create two tracks in the distributor head it is possible to close the sliders Fig 215 2 for machines Cirrus 3002 4002 2 up to 3 open...

Page 200: ...am insert Fig 217 4 Fig 217 8 Slacken the screws Fig 218 1 9 Remove the slider tunnel Fig 218 2 Activating the sliders 10 The slider Fig 218 3 is in the guide as shown in the diagram Deactivating the...

Page 201: ...rker is folded in the roller Fig 220 1 runs on the raceway Fig 220 2 into the mounting To set the track marker 1 Apply the tractor parking brake switch off the tractor engine and remove the ignition k...

Page 202: ...uring the folding out procedure oil is stored at a pressure of approx 100 bar in a pressure tank filled with nitrogen Fig 221 1 In the event of a repair observe the following The hydraulic system and...

Page 203: ...que Cirrus 4002 Cirrus 6002 M 27 x 2 150 Nm Fig 222 12 6 7 Replacing the RoTeC coulter wear tip workshop 1 Remove the plastic disc Fig 223 1 2 Release the cylinder screw Fig 223 2 screw tightening tor...

Page 204: ...the bolt nut grade 8 8 10 9 12 9 M 8 13 25 35 41 M 8x1 27 38 41 M 10 16 17 49 69 83 M 10x1 52 73 88 M 12 18 19 86 120 145 M 12x1 5 90 125 150 M 14 22 135 190 230 M 14x1 5 150 210 250 M 16 24 210 300 3...

Page 205: ...T5 Harrow pressure T6 Coulter pressure T9a Running gear left T9b Running gear right T10 Working position sensor T11a Track marker left T11b Track marker right T12 Disc array adjustment T14 Blower T15...

Page 206: ...Hydraulic system diagrams Fig 224 206 Cirrus BAH0049 1 09 14...

Page 207: ...linder rear left T6b Folding cylinder rear right T7 Folding frame securing device T8a Folding cylinder front left T8b Folding cylinder front right T9a Running gear left T9b Running gear right T10 Work...

Page 208: ...Hydraulic system diagrams Fig 225 208 Cirrus BAH0049 1 09 14...

Page 209: ...5 501 0 Fax 49 0 5405 501 234 e mail amazone amazone de http www amazone de Plants D 27794 Hude D 04249 Leipzig F 57602 Forbach Branches in England and France Manufacturers of mineral fertiliser sprea...

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