Diesel Gen-set Operation Instructions
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1) After the Gen-set is warmed up, clean engine oil filter and add anti-rust oil to oil
pan of diesel engine.
2) Drain all diesel oil in fuel system and fill a mixture of 90% diesel oil and 10%
anti-rust oil to protect the entire fuel lines. The mixture must be mixed fully before
being filled.
3) If the diesel engine is not filled with cooling emulsion, fill cooling emulsion and
anti-rust oil protecting cooling jacket after cooling water is drained. Before sealing-up
and after filling of above emulsion, start the Gen-set as per starting procedures and let
is idle for 15~25 minutes.
4) Remove cover plate on short face of intake pipe, spray anti-rust oil to intake pipe
with a pressure nozzle. Rotate crankshaft with hand when spraying oil, in order to
open air valve and let anti-rust oil flow into combustion chamber. Do not rotate
crankshaft anymore once all sealing-up works are completed, in order to prevent oil
film attached on cylinder wall from being scratched off.
5) Drain various oils and fluids in diesel engine, drain or pump anti-rust oil from
engine base, drain emulsion from cooling system and keep all draining switches open.
6) Remove rocker arm cover to spray anti-rust oil to valve spring and rocker arm.
7) Be sure to spray protective oil to all machined parts and parts easy to be rusted on
diesel engine.
8) Nozzle of intake and exhaust pipe (silencer) shall be closely wrapped with a piece
of plastic cloth to prevent foreign objects and moisture from entering into.
9) Seal up after above procedures are completed.
8.3 If AC alternator is not used for a long period of time, moisture may enter into the
coil and cause corrosion. In order to reduce condensation of moisture as much as
possible, place AC alternator at a dry place and keep its coil dry with a moisture
remover if possible.
