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TrinityHighway.com

 

 
 

 

  

December 2021 

 

Limitations and Warnings 

Trinity Highway, in compliance with NCHRP Report 
350,  contracts  with  ISO  17025  A2LA  accredited 
testing laboratories to perform crash tests, evaluate 
tests,  and submit  the test  results  to  the  FHWA  for 
review. 

The    CAT® System     has     been deemed eligible 
by  FHWA  as  meeting  the  requirements      and   
guidelines      of     NCHRP Report  350,  Test  Level  3 
(“TL-3”).    These  tests  typically  evaluate  product  
performance  defined   by   NCHRP Report    350     
involving     a     range     of  vehicles    on    roadways,     
from   lightweight  cars (approx. 800 kg [1,800 lb.]) 
and full  size pickup   trucks   (approx. 2,000 kg  [4400 
lb.]) at  100 kph [62 mph]. 

The  CAT® is  tested pursuant  to  the  test  matrix 
criteria of NCHRP Report 350 as designated by 
FHWA.  The  FHWA  tests  are  not  intended  to 
represent  the  performance  of  systems  when 
impacted  by  every  vehicle  type  or  in  every 
impact condition existing on the roadway. Every 
departure from the roadway is a unique event. 

Trinity Highway expressly disclaims any warranty or 
liability for injury or damage to persons or property 
resulting  from  any  impact,  collision  or  harmful 
contact  with  its  products,  other  vehicles,  or  nearby 
hazards or objects by any vehicle, object or person, 
whether  or  not  the  products  were  assembled  in 
consultation with Trinity Highway or by third parties. 

The 

CAT®

  is  intended  to  be  assembled,  delineated, 

and maintained within 

the state/specifying agency

 

and 

federal  guidelines.  It  is  important  for  the 
state/specifying agency to select the most appropriate 
product configuration for site specifications. 

The state/specifying agency’s careful evaluation of 
the site layout, vehicle population type and speed, 
traffic  direction,  and  visibility  are  some  of  the 
elements that require evaluation in the selection of 
a highway product. For example, curbs could cause 
an untested effect on an impacting vehicle.

 

After  an  impact  with  the  system,  all  debris  must  be 
removed from the area immediately in compliance with 
the most applicable state/specifying agency policy. The 
specified CAT® must be evaluated and restored to its 
original  specified  condition  or  replaced  as  the 
state/specifying  agency  determines/requires,  as  soon 
as  possible.  Product  selection,  approval,  proper 
installation, and maintenance of any highway product is 
the sole responsibility of the state/specifying agency. 

 
 

Safety  Alert  Symbols  appear  throughout  this 
manual and indicate Danger, Warning, Caution or 
Important  statements.  Failure  to  read  and  follow 
these  warnings  could  result  in  serious  injury  or 
death  in  the  event  of  a  vehicle  impact  with  the 
system. 

WARNING:  Do   not   assemble, maintain, or repair 
the  CAT®  until  you  have  read  this  manual 
thoroughly  and completely  understand it.  Ensure 
that  all  Danger,  Warning,  Caution,  and  Important 
statements  within  the  manual  are  completely 
followed.  Please 

call  Trinity  Highway  at  (888) 

356-2363  if  you  have  any  questions  about 
instructions in this manual. 

WARNING:  Safety   measures 

incorporating 

appropriate   traffic control devices and personal 
protective  equipment ("PPE")  specified  by 

the 

state/specifying agency   must   be used to  protect 
all personnel  while   at   the  assembly, 
maintenance, or  repair  site.   Work gloves,  apron, 
eye    protection, safety-toe shoes,  and 

back 

protection shall be used. 

WARNING:    Ensure  the  assembly  site  meets  all 
appropriate  Manual  on  Uniform  Traffic  Control 
Devices  (“MUTCD”)  and  the  state/specifying 
agency  standards. 

WARNING:  Use only Trinity Highway parts that are 
specified by Trinity Highway for use with the CAT® 
for  assembling,  maintaining,  or  repairing  the 
CAT®.    Do  not  utilize  or  otherwise  commingle 
parts  from  other  systems  even  if  those  systems 
are  other  Trinity  Highway  Systems.

   

Such 

configurations have not been tested, nor have they 
been approved for use. Assembly, maintenance or 
repairs using unspecified parts or accessories    is 
strictly  prohibited.      Failure          to  follow  this  
warning  could result   in   serious  injury or death   
in  the   event   of a   vehicle impact with such an 
UNACCEPTED  system.

 

WARNING:  Do NOT modify the CAT® in any way. 

IMPORTANT: 

Trinity 

Highway 

makes 

no 

recommendation whether use or  reuse  of any part 
of  the  CAT®  is  appropriate  or  acceptable    after  
system  impact.  It  is  the  responsibility  of  the 
state/specifying agency

 

and its engineers to make 

that determination. 

IMPORTANT:    It  is  the  responsibility  of 

owner, 

state/specifying  agency,  or specifier 

to  inspect  the 

CAT®  after  assembly  is  complete  to  ensure  the 
instructions  provided  in  this  manual  have  been 

strictly followed.

 

Содержание CAT-350

Страница 1: ......

Страница 2: ...death Important These instructions are for standard assembly specified by the appropriate highway agency In the event the specified system assembly maintenance or repair would require a deviation fro...

Страница 3: ...on Attenuating Terminal The CAT is a tangent double sided re directive gating and energy absorbing attenuator end terminal available for use with various longitudinal highway barriers in either unidir...

Страница 4: ...g To 27 3 4 705 High Downstream Single Sided Guardrail 28 STEP 6 CAT Tail Guardrail Assembly Connecting To 27 3 4 705 mm High Downstream Double Sided Guardrail 29 STEP 7A CAT Tail Guardrail Assembly C...

Страница 5: ...th Administration PPE Personal Protective Equipment TL 3 Test Level 3 Trinity Highway Trinity Highway Products LLC Customer Service Contacts Trinity Highway is committed to the highest level of custom...

Страница 6: ...ying agency determines requires as soon as possible Product selection approval proper installation and maintenance of any highway product is the sole responsibility of the state specifying agency Safe...

Страница 7: ...ided guardrail assembly Ensure this CAT Tail is not used in a median application where the opposing traffic can impact the blunt end of the CAT Tail Guardrail if it is inside the Clear Zone as defined...

Страница 8: ...alk Line Tape Measure Marking Paint and Pen Straight Edge Level Plumb Line Post Pounder commonly used for driving posts Auger Soil Tamper 5 8 Alignment Tool Drift Pin Locking Pliers Abrasive Blade or...

Страница 9: ...strong post transition Important The CAT must not be attached directly to Thrie Beam Thrie Beam Transition or to a post which is stronger stiffer than a standard W beam W6x8 5 W150x13 or W6x9 W150x13...

Страница 10: ...ength ensure a proper leave out area the specified size of open space as defined in the AASHTO Roadside Design Guide and per the state specifying agency is provided around the posts and filled with th...

Страница 11: ...mm Bearing Plate At Post 1 782G 1 1 R 5 8 x 25 GR Bolt 3650G 2 0 S 3 8 Round Washer at Posts 4 6 3255G 4 0 T 1 Hex Nut At Cable Ends 3910G 4 4 U 5 8 x 1 25 GR Bolt 3360G 16 8 V 1 Round Washer At Cable...

Страница 12: ...1 0 SS Wood Offset Block 14 x 6 x 8 350 mm x 150 mm x 200 mm 4076B 4 4 TT 5 8 x 10 GR Bolt A307 3500G 4 4 ID CAT TAIL COMPONENTS HARDWARE FOR 31 DOWNSTREAM HEIGHT GUARDRAIL INSTALLATION PN SS695 For 1...

Страница 13: ...ed for CAT selected to be assembled Note The following components hardware are not shown to scale ID A PN 31G ID B PN 130A ID C PN 9G CAT 12 Gauge Slotted Guardrail 1 12 6 CAT 10 Gauge Slotted Welded...

Страница 14: ...0 Tube Sleeve ID M PN 983G ID N PN 3012G ID O PN 769G CAT 10 Gauge Nose Plate CAT Cable Assembly 3 4 x 8 0 Soil Plate 18 x 24 x 1 4 ID P PN 3263G ID Q PN 782G ID R PN 3650G 3 8 x 2 Lag Screw 8 x 8 x 5...

Страница 15: ...ID Y PN 3478G ID Z PN 11G ID AA PN 3300G 5 8 x7 5 Hex Bolt Guardrail 12 6 5 8 Round Washer ID BB PN 3340G ID CC PN 3497G ID DD PN 9921G 5 8 GR Hex Nut 5 8 X 9 5 Hex Bolt CAT 6 Sleeve Knockout Block 6...

Страница 16: ...Hex Nut 3 8 Lock Washer 3 8 x 24 5 Restraint Rod ID LL PN 3320G ID MM PN 3395G ID NN PN 3 16 x 1 75 x 3 Rectangular Washer CAT 5 8 x 1 75 Hex Bolt 5 8 x 24 Hex Bolt ID OO PN 9916A ID PP PN 4640G ID Q...

Страница 17: ...PN 9915A ID VV PN 10967G ID WW PN 4660B CAT Spacer Channel CAT Tail Guardrail 9 4 1 2 12 Wood Offset Block ID XX PN 3540G ID YY PN 3520G 5 8 x 14 GR Bolt A307 5 8 x 12 GR Bolt A307 ID ZZ PN 3177B ID...

Страница 18: ...ements for any of the fasteners Use the Steps below for assembling the CAT and CAT Tail when connecting to a 27 3 4 705 mm high downstream guardrail system 31 787 mm high MGS 8 200 mm offset block sys...

Страница 19: ...the CAT Use only Trinity Highway parts that are specified herein for the CAT for assembling maintaining or repairing the CAT Do not utilize or otherwise commingle parts from other systems even if thos...

Страница 20: ...se only Trinity Highway parts that are specified herein for the CAT for assembling maintaining or repairing the CAT Do not utilize or otherwise commingle parts from other systems even if those systems...

Страница 21: ...ghway parts that are specified herein for the CAT for assembling maintaining or repairing the CAT Do not utilize or otherwise commingle parts from other systems even if those systems are Trinity Highw...

Страница 22: ...1B 2 Ensure the Post Heights are installed per the Post Height Table Use only Trinity Highway parts that are specified herein for the CAT for assembling maintaining or repairing the CAT Do not utiliz...

Страница 23: ...when embedding them into the soil 4 Ensure the tube sleeve height does not exceed 4 100 mm above finished grade O 769G 6 EA L 749G 6 EA Y 3478G 12 EA BB 3340G 12 EA Use only Trinity Highway parts that...

Страница 24: ...ut Note Post Part F and Block Part H assembly could be completed in advance to reduce time on jobsite H 3101B 6 EA AA 3300G 12 EA BB 3340G 9 EA CC 3497G 3 EA NN 4640G 6 EA Use only Trinity Highway par...

Страница 25: ...deform the tubes BB 3340G 1 EA CC 3497G 1 EA Use only Trinity Highway parts that are specified herein for the CAT for assembling maintaining or repairing the CAT Do not utilize or otherwise commingle...

Страница 26: ...e to a snug position with a minimum of two 2 bolt threads protruding beyond the nut Do not over tighten the bolt and deform the tubes F 3074B 1 EA K 9852A 1 EA X 705G 1 EA AA 3300G 4 EA BB 3340G 2 EA...

Страница 27: ...th a minimum of two 2 bolt threads protruding beyond the nut U 3360G 8 EA AA 3300G 4 EA BB 3340G 8 EA LL 3320G 4 EA PP 21G 1 EA SS 4076B 4 EA TT 3500G 4 EA Use only Trinity Highway parts that are spec...

Страница 28: ...hor Guardrail 3 Tighten all threaded hardware to a snug position with a minimum of two 2 bolt threads protruding beyond the nut W 3380G 8 EA AA 3300G 8 EA BB 3340G 8 EA Use only Trinity Highway parts...

Страница 29: ...6 Tighten the cable until it is taut The cable is considered taut when it does not deflect more than 1 inch 25 mm when pressure is applied by hand in an up or down direction 7 Ensure two 2 nails are a...

Страница 30: ...en all threaded hardware to a snug position with a minimum of two 2 bolt threads protruding beyond the nut U 3360G 16 EA AA 3300G 4 EA BB 3340G 20 EA LL 3320G 4 EA SS 4076B 4 EA TT 3500G 4 EA Use only...

Страница 31: ...rdware to a snug position with a minimum of two 2 bolt threads protruding beyond the nut Z 11G 4 EA AA 3300G 10 EA BB 3340G 58 EA LL 3320G 4 EA SS 4076B 8 EA TT 3500G 4 EA Use only Trinity Highway par...

Страница 32: ...a snug position with a minimum of two 2 bolt threads protruding beyond the nut 6 Tighten all threaded hardware to a snug position with a minimum of two 2 bolt threads protruding beyond the nut Z 11G...

Страница 33: ...ardrails are not bolted to Post 6 5 Tighten all threaded hardware to a snug position with a minimum of two 2 bolt threads protruding beyond the nut BB 3340G 18 EA LL 3320G 2 EA SS 4076B 2 EA TT 3500G...

Страница 34: ...Guardrail 2 to Posts 6 or 5 5 Tighten all threaded hardware to a snug position with a minimum of two 2 bolt threads protruding beyond the nut H 3101B 2 EA AA 3300G 4 EA BB 3340G 18 EA EE 19259G 16 EA...

Страница 35: ...ion with a minimum of two 2 bolt threads protruding beyond the nut EE 3497G 32 EA MM 3395G 32 EA Use only Trinity Highway parts that are specified herein for the CAT for assembling maintaining or repa...

Страница 36: ...d hardware to a snug position with a minimum of two 2 bolt threads protruding beyond the nut J 3100B 2 EA R 3650G 1 EA BB 3340G 17 EA EE 19259G 16 EA LL 3320G 2 EA MM 3395G 16 EA Use only Trinity High...

Страница 37: ...ion with a minimum of two 2 bolt threads protruding beyond the nut EE 3497G 32 EA MM 3395G 32 EA Use only Trinity Highway parts that are specified herein for the CAT for assembling maintaining or repa...

Страница 38: ...position with a minimum of two 2 bolt threads protruding beyond the nut UU 9915A 1 EA BB 3340G 8 EA Use only Trinity Highway parts that are specified herein for the CAT for assembling maintaining or r...

Страница 39: ...4 Tighten all threaded hardware to a snug position with a minimum of two 2 bolt threads protruding beyond the nut 5 Cut off excess Bolt Threads Part R and peen excess threads M 983G 1 EA R 3350G 1 EA...

Страница 40: ...m of two 2 bolt threads protruding beyond the nut U 3360G 16 EA BB 3340G 16 EA Use only Trinity Highway parts that are specified herein for the CAT for assembling maintaining or repairing the CAT Do n...

Страница 41: ...cable 7 Tighten the cable until it is taut The cable is considered taut when it does not deflect more than 1 25 mm when pressure is applied by hand in an up or down direction 8 Ensure two 2 nails are...

Страница 42: ...Trinity Highway parts that are specified herein for the CAT for assembling maintaining or repairing the CAT Do not utilize or otherwise commingle parts from other systems even if those systems are Tri...

Страница 43: ...re to a snug position with a minimum of two 2 bolt threads protruding beyond the nut S 3255G 4 EA Y 3478G 1 EA BB 3340G 1 EA DD 9921G 2 EA FF 19261G 2 EA Use only Trinity Highway parts that are specif...

Страница 44: ...ge Trinity Highway makes no guarantees they meet the minimum specifications comply with MUTCD requirements or comply with state specifying agency requirements A1 6665B 2 EA Use only Trinity Highway pa...

Страница 45: ...2 pp 35 and 37 12 Ensure that only CAT hex bolts with the CAT symbol are used to assemble the splices at posts 4 and 6 pp 26 28 13 Ensure that the gusset plates in the CAT spacer block are facing Post...

Страница 46: ...2 pp 35 and 37 12 Ensure that only CAT hex bolts with the CAT symbol are used to assemble the splices at posts 4 and 6 pp 26 28 13 Ensure that the gusset plates in the CAT spacer block are facing Pos...

Страница 47: ...alignment Check for missing system components Check for vandalism Check for damage caused by adverse weather conditions i e erosion weight of snow UV Walk Up Inspections Recommended Frequency Every Si...

Страница 48: ...7 December 2021 Appendix A AASHTO Roadside Design Guide Roadside Shoulder Grading Detail CAT Roadside Shoulder Grading Detail Detail derived from information contained in the AASHTO Roadside Design Gu...

Страница 49: ...uide Median Grading Detail NOTE Refer to AASHTO Roadside Design Guide 4th Edition 2011 Section 5 6 2 2 Slopes pp 5 46 through 5 48 for slope criteria CAT MEDIAN Grading Detail Detail derived from info...

Страница 50: ...33813G Post 3 33814G Post 4 338115G Post 5 33816G Post 6 P 3 8 x 2 10 mm x 50 mm Lag Screw at Posts 4 6 3263G 2 2 S 3 8 Round Washer at Posts 4 6 3255G 2 2 T 1 Hex Nut At Cable Ends 3910G 2 2 U 5 8 x...

Страница 51: ...TrinityHighway com 50 December 2021 NOTES...

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