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tousek

/ E_TPS-20_03 / 30. 08. 2016

- 11 -

Attention

• Do not weld the individual gear rack elements

together!

•

With a gate weight of >1000 kg we recommend using
racks in a wider version.

ca.

1mm

• Disengage the motor from the output drive pinion with

the emergency release lever (see emergency release for
instructions) and open the gate completely.

• Install the spacer tubes (D) with the help of the bolts and

washers on the first meter of gear rack

• Make sure that the bolts/screws sit in the top end of the

vertical slots (L), then tighten them.

• Place the first gear rack element on the drive pinion and

fix it in place with a screw clamp.

• Move the gate by hand until reaching the end of the first

gear rack element, then weld the first, second, and third

spacer tube to the gate

• Proceed with the other gear rack elements in the same

manner.

•

Before fixing the second meter of gear rack it is es

sential to place another gear rack element under the

first and second gear rack elements, thereby making

sure that the gearing module between the two gear
rack elements will be exactly kept (see illustration).

• After installation of the gear rack please loosen the fas

tening bolts slightly and rise the gear rack a little along
the vertical slots, creating a

vertical distance of approx.

1 mm between the drive pinion of the operator and
the gear rack.

• The gear rack elements can also be installed without weld

ing, i.e. by screwing them to the gate frame together with
the spacer tubes. Apart from that the gear rack elements
have to be installed in the same manner.

2.2 Installation of the gear rack

Installation

2.3 Dismantling

The dismantling of motor is made the other way around of mounting.

Before dismantling please plug off power supply of motor !

Содержание TPS 20

Страница 1: ...TPS 20 TPS 20N TPS 20 PRO C O M P A T I B L E Mounting and installation manual Sliding gate operators TPS 20 ...

Страница 2: ...3 Motor 24 Max force Increased starting force ARS response time Speed Soft way Soft speed End position OPEN End position CLOSE 24 Operating mode 24 Impulse mode 24 G Opening direction 24 G Operating mode 24 Partial opening 25 Automatic mode 25 Pause time logic 25 Additional module 25 Traffic light 25 Description of add modules courtyard lamp control lamp hence gate status display 26 Lights lamps 2...

Страница 3: ...e g for playing Furthermore handheld transmitters have to be kept in safe places and other impulse emitters as buttons and switches have to be installed out of children s reach Before beginning with the installation the installer has to make sure that all mechanical components of the gate facil ity like carrier profile rail gate frame and panels guiding elements etc are sufficiently supportive and...

Страница 4: ... 532 x 211mm Height adjustable gear wheel 100 175mm Further characteristics TPS 20N Galvanized base housing 260mm DIN rail for additional accessories Dimension W x H x D 328 x 950 x 188mm Height adjustable gear wheel 107 147mm Further characteristics TPS 20 PRO Main housing made of powdercoated galvanized steel Door made of powdercoated aluminium and lockable with standard cylinder Optional height...

Страница 5: ...able 4a Boost condenser 5 speed sensor 6 Motor gear unit 6a Motor condenser 7 DIN rail for additional equipment 2 Installation Sliding gate operator TPS 20 General installation notes Before installing the Tousek TPS 20 sliding gate operator we recommend checking the following points Checking the gate structure On a gate which travels on floor rails please check the bottom rollers and the upper gui...

Страница 6: ...ntal travel path must not be automated without additional safety devices which make sure that the gate cannot start moving on its own from any gate position 2 3 5 6 1b 1 4 4a 7 6a 1a 1a Technical layout TPS 20N 1 Ground plate 1a Cable inlet 1b Slotted holes 4x for mounting on the foundation ground 2 Gear wheel 3 Emergency release 4 Control unit with optional radio receiver pluggable 4a Boost conde...

Страница 7: ...ich make sure that the gate cannot start moving on its own from any gate position Technical layout TPS 20 PRO 1 Ground plate 1a Cable inlet 1b Slotted holes 4x for mounting on the foundation ground 2 Gear wheel 3 Emergency release 4 Control box 5 speed sensor 6 Motor gear unit 7 Photocell LS 45 7a Opening for photocell 8 Main switch 9 Height adjustable bracket for signal transmission system option...

Страница 8: ...at special regulations require another type of cable cables according to these regulations have to be used 2 1 Installation of the motor Installation After installing the protection tubes check cable exit of operator 1a and having finished the concrete foundation the motor has to be bolted through the 4 slotted holes 1b to the concrete foundation It is particularly important that the operator is m...

Страница 9: ... mm 1 Ground plate 1a Cable inlet 1b Slotted holes 4x for connection on the ground 2 Gear wheel 3 Emergency release Z Steel gear rack 3 2 Z 119 4 159 4 73 113 24 5 135 175 D E F C 1 2 3 4 B A 950 328 188 40 13 90 14 288 110 40 63 5 39 10 2 1a 1a 1b 1 328 188 Z15M4 ...

Страница 10: ...0_03 30 08 2016 2 1 1a 1b 230 520 Z15M4 2 Z 129 209 Mounting dimensions TPS 20 PRO in mm 1 Ground plate 1a Cable inlet 1b Slotted holes 4x for connection on the ground 2 Gear wheel 3 Emergency release Z Steel gear rack 3 ...

Страница 11: ...ate Proceed with the other gear rack elements in the same manner Before fixing the second meter of gear rack it is es sential to place another gear rack element under the first and second gear rack elements thereby making sure that the gearing module between the two gear rack elements will be exactly kept see illustration After installation of the gear rack please loosen the fas tening bolts sligh...

Страница 12: ...fic light control S Sensor plug D Display plug or connection with optional tousek service interface TSI FE Slot for optional radio receiver see page 30 for connection ZM Connection slot for optional module see page 26 F Primary fuse T 6 3A T Transformer 3 Control board TPS 20 TPS 20N Sliding gate operator TPS 20 20N FE ESC ENTER Display T ZM B S D F K Grounding The grounding is made at the groundi...

Страница 13: ...ged by moisture rain Grounding Power supply 230V a c Signal lamp 230V max 40W 0 1 2 10 11 30 31 32 30 33 30 34 to traffic light control optional power supply photocell transmitter power supply photocell receiver and accessories max 0 3A common Photocell contact photocell contact photocell contact back area bus system control unit traffic light Low High 88 89 transmitter receiver 88 89 41 42 43 44 ...

Страница 14: ...rnally connected with the control board ST Warning notes Before opening the control box the main switch must be turned off If the control is power supplied its inner part is under tension In order to avoid electrical strokes the safety regula tions have to be kept The device may only be connected by trained profes sionals Theproductisnotsuitableforinstallationinexplosion hazardous areas An all pol...

Страница 15: ...fety sensing edge 3 OPEN SE2 side safety sensing edge 2 CLOSE SE1 side safety sensing edge 1 OPEN MCE main safety sensing edge permanent open decoupled see page 29 IMPULSE switch decoupled see page 29 pedestrian switch CLOSE switch IMPULSE switch STOP switch 88 89 If no stop switch is con nected terminals 30 31 have to be wire bridged the jumper is set in the factory terminals X1 of TPS 20 PRO opt...

Страница 16: ... parameters is carried out with four programming buttons and the display Before starting the programming please choose the language Use the buttons or to choose menu langua ge and confirm with ENTER Note Language selection can also be chosen by pressing the ESC button for 5s from any position in menu The text display informs about behaviour chosen menus and adjustment of different settings The pro...

Страница 17: ... when opening pause time extension G opening direction left right G operating mode impulse mode automatic 1 255s increment 5 partial opening 10 100 increment 1 30 automatic mode complete partial opening only complete opening only partial opening pause time logic no influence always open in automatic mode additional module courtyard lamp control lamp status display 1 status display 2 traffic light ...

Страница 18: ...itch is pressed closing the gate with the impulse switch is not possible As soon as the switch is released the gate stops If hold to run operating mode is selected the radio receiver is set out of order for reasons of safety IMPORTANT Do not put into operation in dead man mode Select only after putting into operation see page 31 if desired Impulse switch e g key switch EPZ 1 2T 3 5 Connections and...

Страница 19: ...g button Closing the pedestrian entry with the button is not possible DEADMAN The motor opens as long as the pedestrian button is pressed closing the gate with the pedestrian button is not possible As soon as the switch is released the gate stops As soon as DEADMAN is selected the radio receiver is without function for safety reasons pedestrian opening button e g key switch EPZ 1 1T In this operat...

Страница 20: ...otocell function please see menu point SAFETY photocell function or photocell with pause time you will find detailed information in the corresponding photocell manual G Photocell contact terminals 45 46 Safety active to be selected if photocell should be triggered not active to be selected if photocell should not be triggered PHC back area contact terminals 45 48 Safety not active No monitoring by...

Страница 21: ...raffic light mode only the adjustments no inluence and after opening close immediately are available PHC self test Safety active photocell self test is executed with an opening impulse switch button in gate position closed not active photocell self test is not executed Attention The photocell self test can only be deactivated by selecting not active The deactivation of the self test function is on...

Страница 22: ...stance 1 final edge 2 3 passage edge S to control board When connecting one safety edge a final edge 1 has to be used 1 W 2 3 S Main safety sensing edge Side safety sensing edges 50 56 SE3 50 52 SE1 50 51 MCE 50 55 SE2 name in menu short name status display active in direction terminals choice Main clos edge MCE CLOSE 50 51 active not active radio edge TX TX 400 Side edge 1 OPEN SE1 OPEN 50 52 act...

Страница 23: ...ive to be selected if the contact strip 8 2kOhm of side edge 2 CLOSE should be evaluated not active to be selected if the contact strip 8 2kOhm of side edge 2 CLOSE should NOT be evaluated Side edge 3 OPEN terminals 50 56 Safety edges active to be selected if the contact strip 8 2kOhm of side edge 3 OPEN should be evaluated Radio edge to be selected if the contact strip 8 2kOhm of side edge 3 OPEN...

Страница 24: ...is ONLY adopted in CLOSED position End position CLOSE 5 factory setting Motor 0 30 adjustable increment 1 for readjustment of the automatically detected CLOSE limit position of gate e g for safety sensing barriers With adjustment 0 the motor runs to the previously learned close position For a diminished drive distance the value can be extended to up to 30 This adjustment is ONLY adopted in CLOSED ...

Страница 25: ... of gate Additional module Operating mode courtyard lamp control lamp the menu points courtyard lamp and control lamp are ready for adjustmenticht and Control lamp zur Einstellung bereit that means if not selected these menu points will not be shown on the display status display 1 with the two potential free signal contacts K1 and K2 the gate end positions limits can be evaluated status display 2 ...

Страница 26: ...e selected in menu point Additional module Connecting an additional module turn off power supply Plug additional module Z onto the slot ZM Additional module Courtyard lamp Control lamp On the terminals 12 13 a courtyard lamp H can be connected 230V max 100W On the terminals 70 71 a control lamp K can be connected 24Vd c max 2W L N 1213 7071 H K Additional module Gate status display with potential ...

Страница 27: ...inks The pilot lamp output is activated as follows During opening the pilot lamp flashes slowly During pause time in opened position or when the gate stops it is illuminated During the closing movement it flashes rapidly If the gate is closed the pilot lamp expires Illuminates in open position Pilot lamp is illuminated as soon as the gate has reached end position open 11 10 N L Lights Lamps Connec...

Страница 28: ...er new impulse Factory setting Diagnosis NO no reset back to factory settings YES reset back to factory settings Software version Diagnosis shows the software version on display Serial number Diagnosis shows the serial number on display Protocol Diagnosis shows the protocol list on display all events that take place are protocolled in this list with the buttons and the single events can be seen St...

Страница 29: ...a far away impulse switch The function is identical to the normal impulse switch input X1 35 36 Permanent open switch The adjustment of OPEN in menu button switches impulsebuttonisrequiredforthecorrectfunction Closing of the gate with the impulse switch is not possible with this adjustment Decoupled permanent open switch terminals X1 35 36 Other connections The permanent open contact is used for e...

Страница 30: ...s especially children have to be instructed The TOUSEK Ges m b H rejects any liability if the product is used in any way not fully conforming to its original purpose as stated herein All electrical installations have to be made in full conformity with the applying rules and laws e g using a fault current circuit breaker proper grounding etc An all pole disconnecting main switch with a contact open...

Страница 31: ...Basic settings the adjustment of most impor tant operator settings and after the system test the automatic detection of limit positions of gate is made Note during operation with the basic setting for limit positions OPEN CLOSE 5 the limit stops will not be reached only with adjustment 0 LANGUAGE SELECTION Can be selected during initial operation hence after reset to factory settings Can be also c...

Страница 32: ...lose 5s operating mode aut close 10s confirm Time 1 255s e g 10s 6 4 Main clos edge Main clos edge active Main clos edge not active change YES confirm opening direct opening direct left opening direct right confirm 4 CLOSE OPEN 5 Side edge1 OPEN Side edge1 OPEN active Side edge1 OPEN not active confirm 5 6 7 8 CLOSE OPEN CLOSE OPEN CLOSE OPEN change YES change YES change YES ...

Страница 33: ...he emergency release key can be inserted Now turn the key S to the left and up to the stop anti clockwise until you hear a click and it reaches the unlocked position Now the gate can be opened and closed by hand Re engaging the emergency release mechanism To return to normal motor operation please turn back the key to its original position Important After the key has been turned back slowly move t...

Страница 34: ...bility of two impulse switches or induc tion loops for Green request and two Red Green traffic lights 230V 60W inside and outside Connection slots for optional radio receiver and induction loop detector Traffic light control board STA 11 Traffic light control STA in housing IP 54 210 x 310 x 125mm Technical data Traffic light control board STA 11 in plastic housing IP 54 210 x 310 x 125mm Power su...

Страница 35: ...opening command INSIDE or OUTSIDE RED RED Prewarning OPEN is being started red traffic light warning and possibly signal light warning before opening the door gate duration adjustable via gate automation control board Gate barrier opens after the prewarning time 3 Gate barrier open limit position reached traffic light logic adjustable via operator control board selectable both sides Green GREEN GR...

Страница 36: ...use 3 15A T For connection adjustment and mainte nance works ensure that the electronics are not damaged by moisture rain 8 2 Control board overview and terminal assignment Traffic light control unit STA 11 Warning Before opening the control board box please switch off necessarily the main switch In supplied control inside the unit is powered the safety regulations to prevent electrical shock have...

Страница 37: ...he connection of impulse switches on the inside and outside to give an impulse for the green request The impulse is also possible via an optional plug in radio receiver see next page The green switching for one or both sides is dependent on the adjustment of the traffic light logic of the operator control board see operator control board STA 11 Traffic light outputs outside GREEN term 97 6 RED ter...

Страница 38: ...eiver the first chan nel takes over the function for the impulse switch outside and the second channel the function for the impulse switch inside With the RS 433 version a connecting cable from the terminals of the receiver board to the inner impulse button input of the control unit is required For programming of receiver please see manual for radio receiver Turn off power supply Plug in the recei...

Страница 39: ...ed informations can be found in the corresponding manual All detector settings can be made easily with the rotary switches D1 for channel 1 and D2 for channel 2 as well a s the DIP switches DIP see corresponding manual Factory settings DIP1 DIP8 OFF D1 and D2 4 DIP DIP switch RES Reset button M Molex bar D1 rotary switch channel 1 D2 rotary switch channel 2 LED s for channel display G1 green 1 det...

Страница 40: ... check adjustment of forces remove obstacle hence check if gate is easy to move Display photocell test negative concerned photocell interrupted or hot wired check correct connection hence remove obstacle use status dispaly for help Display PHC back area test negative Display MCE test negative only when using the TX 310 Short circuit or interruption of concerned safety edge check correct connection...

Страница 41: ...ated and serviced In this context please follow the EU Machine Directive accident prevention rules and laws as well as apply ing EU and national standards in force at the time of installation and operation of the gate facility The Tousek Ges m b H cannot be held responsible for any consequences resulting from disregard of applying standards and laws during installation or operation of the gate fac...

Страница 42: ... 42 tousek E_TPS 20_03 30 08 2016 Z15M4 Dmensions in mm 11 1 Dimensional Drawing TPS 20 We reserve the right to change dimensions and technical specifications without prior notice ...

Страница 43: ...l Drawing TPS 20N We reserve the right to change dimensions and technical specifications without prior notice 73 113 24 5 135 175 M 1 2 3 4 3 2 1 5 4 6 Rev Gez Name Datum Gepr Freimaßtolleranz DIN ISO 2768m TrV TrV 950 328 188 40 13 90 14 288 110 40 63 5 39 10 Z15M4 ...

Страница 44: ... 44 tousek E_TPS 20_03 30 08 2016 Z15M4 Dmensions in mm 11 3 Dimensional Drawing TPS 20 PRO We reserve the right to change dimensions and technical specifications without prior notice ...

Страница 45: ...tousek E_TPS 20_03 30 08 2016 45 ...

Страница 46: ... 46 tousek E_TPS 20_03 30 08 2016 ...

Страница 47: ...2 EC We undertake to submit it in electronic form and within a reasonable time to the market surveillance authorities in response to a duly substantiated request TOUSEK Ges m b H A1230 Wien Zetschegasse 1 Österreich is authorized to compile the technical documentation The incomplete machine cannot be put into service until it is determined that the machine into which the incomplete machinehastobei...

Страница 48: ...iner Straße 12 Tel 49 8654 77 66 0 Fax 49 8654 57 196 info tousek de Tousek GmbH Switzerland CH 6275 Ballwil Bahnhofstraße 14 Tel 41 0 41 448 2965 Fax 41 0 41 448 2966 info tousek ch Tousek Benelux NV BE 3930 Hamont Achel Buitenheide 2A 1 Tel 32 11 91 61 60 Fax 32 11 96 87 05 info tousek nl Tousek Sp z o o Poland PL 43 190 Mikołów k Katowic Gliwicka 67 Tel 48 32 738 53 65 Fax 48 32 738 53 66 info ...

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