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Instruction Manual ColorPlus Ex

10210E/5

iii

Foreword

This Instruction Manual describes the basic functions for operating the
ColorPlus Ex. It is addressed to all persons who are responsible for operation
of the instrument.

Operate the instrument only after having familiarized yourself with the
contents of this Instruction Manual. In particular, be sure to study the section
on safety rules before starting operation.

Doc. No.

Title

Contents

10211E

Reference
Handbook

Detailed menu functions and worksteps for
trained personnel

10213E

Service Manual

Repair and modification instructions for service
technicians

10212E

Brief Instructions

Most important functions and complete menu
structure

10662E

White Paper

Technical Instruction of the interfaces Modbus
and Profibus DP

11044E

SIREL Ex
Instruction Manual

Contains additional information about the SIREL
Ex control unit

Important information

Action

Supplementary information

Extremely dangerous voltage

Warning: explosion hazard

(CAN BE FATAL!)

Separate disposal of electrical and electronic equipment

Further
documentation

Symbols used in this
Manual

«
...
3
4
5
6
7
...
»

Содержание ColorPlus Ex

Страница 1: ...Instrument with SIREL SMD SIREL Ex SIGRIST PHOTOMETER AG Hofurlistrasse 1 CH 6373 Ennetb rgen Switzerland Phone 41 0 41 624 54 54 Fax 41 0 41 624 54 55 E mail info photometer com Internet www photomet...

Страница 2: ...Sigrist Gruppe Subject to change without notice 09 19...

Страница 3: ...Connecting the control unit SIREL 22 3 7 3 Opening the SIREL SMD 23 3 7 4 Opening the SIREL Ex housing 23 3 7 5 Establish SIREL SMD Ex electrical connections 24 3 8 Initial start up 26 4 Operation 27...

Страница 4: ...npointing the cause of a malfunction 52 6 2 Fault messages 52 6 3 Warnings 54 6 4 Information 55 6 5 Customer service information 55 7 Taking Out of Service storage 57 8 Packing Transport 58 9 Disposa...

Страница 5: ...erence Handbook Detailed menu functions and worksteps for trained personnel 10213E Service Manual Repair and modification instructions for service technicians 10212E Brief Instructions Most important...

Страница 6: ...Instruction Manual ColorPlus Ex iv 10210E 5...

Страница 7: ...ceiver 5 Photometer 6 Ex zone 7 Transmitter receiver connecting cable 8 Photometer SIREL connecting cable 9 Partition 10 Non Ex zone 1 2 General view of an inline measuring setup Figure 2 General view...

Страница 8: ...DC with SITRA SIBUS 1 Flow cell bypass Varivent user specific 1 Bus coupler Profibus DP X 1 Cooling Depends on medium temperature and ambient temperature X 1 Wrench for dismantling flow cell windows S...

Страница 9: ...ectrical equipment and for areas at risk of explosion EN 60079 0 2009 General requirements EN 60079 1 2007 Instrument protection with pressure proof encapsulation d EN 60079 26 2007 Operating material...

Страница 10: ...serial number of the control unit are shown on the sticker at the bottom left Figure 3 Plates for the serial number and the electrical connection figures Figure 4 Photometer rating plate Figure 5 Posi...

Страница 11: ...Information on identification plate Pos Name 1 Manufacturer 2 Instrument type 3 Serial number 4 Conformity data 5 Ex protection type 6 Temperature classes 7 Ambient temperature 8 EC Type Examination C...

Страница 12: ...ple Absorption at 1 3 different wavelengths 254 313 or 365 700nm Measuring span 0 0 05 E to 0 3 E Resolution 0 001 E Reproducibility 1 Ambient temperature 20 50 C Medium temperature 20 195 C Cooling m...

Страница 13: ...ell Degree of protection IP65 Type of Ex protection temperature class Ex d IIC T3 T4 T5 T6 Ga Gb temperature class dependent upon the temperature of the medium Medium temperature Temperature class 20...

Страница 14: ...switch None Dimensions 320 mm x 645 mm x 203 mm Detailed dimension drawing see Section 11 Weight Approx 25 kg Protection type IP66 Ambient temperatures 20 C to 50 C Connections See SIREL SMD Additiona...

Страница 15: ...nstruction Manual VOLTAGE BLACK ON YELLOW Warning dangerous voltage This marks live parts with voltages higher than 48 V AC or 65 V DC which can cause electric shocks In this case observe the safety p...

Страница 16: ...ntal position To make it possible to vent the flow cell properly make sure the medium outlet is on top Action 1 Fasten the photometer horizontally to a wall with four screws on fastening plate A The t...

Страница 17: ...smitter and receiver must be installed pointing upward Be sure to install the ColorPlus Ex so the transmitter and receiver are positioned horizontally opposite each other Only install a housing that m...

Страница 18: ...led dimension drawings of ColorPlus Ex refer to Section 11 The inline housing is flanged into the pipe Pos Name 1 Receiver 2 Adapter ring 3 Flow cell window 4 Hinged ring 5 Transmitter 6 Inline housin...

Страница 19: ...rotector 8 and adapter ring 2 are installed at the factory to meet the customer s requirements Action Remarks 1 Insert the completely assembled transmitter receiver including flow cell window 3 adapte...

Страница 20: ...water 2 Cooling water outlet transmitter 3 Transmitter 4 Cooling water inlet transmitter 5 Inlet tube 6 Connecting tube between transmitter and receiver 7 Cooling water inlet receiver 8 Receiver 9 Co...

Страница 21: ...hotometer Pos Name 1 Photometer 2 SIREL control unit 3 Non Ex zone 4 Partition 5 Ex zone Figure 11 Control unit position with standard cable For distances longer than 5 m it is necessary to insert an...

Страница 22: ...and the cable cross section used Cable cross section mm2 ColorPlus Ex UV Max length x m ColorPlus Ex VIS Max length x m 0 14 21 60 0 25 37 108 0 34 51 149 0 5 73 214 0 75 109 321 standard cable 1 142...

Страница 23: ...114 333 1 5 162 476 The maximum distance z between SITRA and control unit depends on the cable cross section used Cable cross section mm2 ColorPlus Ex UV VIS Max length z m 0 14 471 0 25 844 0 34 116...

Страница 24: ...c flow cells the voltage equalizing cable must be connected to the designated earthing point on the transmitter enclosure if the material suited 3 7 2 Connecting the control unit SIREL Connecting live...

Страница 25: ...gure 15 Figure 15 Opening the control unit 3 7 4 Opening the SIREL Ex housing You must interrupt the service voltage explosion hazard before opening the SIREL Ex housing Action Remarks 1 Interrupt the...

Страница 26: ...n the Reference Handbook The terminals of the SIREL Ex are located in the lower part of the housing Figure 16 The housing must be open in order to connect the electrical connections Section 0 The term...

Страница 27: ...gle 90 reading in the case of dual angle instrument 0 4 20 mA max burden 600 If unused these terminals must be shorted with a jumper 32 33 Reading output for 2nd meas angle 25 reading in the case of d...

Страница 28: ...r a few seconds a reading will appear on the control unit display depends on the instrument type and which unit is set 3 Set the language of your region Section 4 4 Now the menu text appear in the des...

Страница 29: ...nce Handbook 4 Arrow key up 5 Arrow key right 6 Arrow key down 7 Arrow key left 8 Enter key Figure 18 Operating elements and display The user guidance is the same as for SIREL The only differences bet...

Страница 30: ...ge numbers in the editing mode see below 4 5 Switch between the functions of a menu line Change function values shift a number s decimal point in the editing mode see below 4 5 Press both simultaneous...

Страница 31: ...t for opening the cover 3 Integrated keyboard Figure 21 SIREL Ex control components Figure 22 SIREL Ex Pos Symbols Key functions 1 2 Switch between menu lines Change the numerical values in editing mo...

Страница 32: ...channels 1 and 2 Press again to show the display for channel 3 if any M1 90 60 E m M2 95 20 E m Both math channels are active Use to switch to the display of the two channels 1 and 2 Press again to sh...

Страница 33: ...factory default 000000 3 100 ADJUST Instrument is in the service mode Depending on the configuration the reading output either switches to 0 4 mA or remains frozen at the last reading Reference Handb...

Страница 34: ...ring span in E User specific MR 1 Standard setting 0 3 MR 2 0 2 MR 3 0 1 MR 4 0 0 5 MR 5 0 0 2 MR 6 0 0 1 MR 7 0 0 05 MR 8 0 0 MR inputs Remotely controlled range switching Reference Handbook Automati...

Страница 35: ...activated whenever one of the configured functions becomes active OR link Action Display example Remarks 1 Activate service mode 100 ADJUST Section 4 3 2 3 x CONFIGURATION 3 Configure relay 1 8 x Rel...

Страница 36: ...se wa in 11 together K1 68 2 E m K2 85 8 T Instrument in normal operation After the relays have been configured it is necessary to set the limits Section 4 8 4 8 Set the limits Up to two limits can be...

Страница 37: ...1 000 E m 8 Activate editing mode Upper limit1 1 000 E m 9 Set upper threshold value Change number Change place Upper limit1 Set the value at which the limit should be activated 10 Confirm setting wit...

Страница 38: ...0 ADJUST Section 4 3 2 3 x CONFIGURATION 3 2 x Access code 000000 4 Activate editing mode with Access code 000000 5 Enter new code Change number Change place Access code Note the code in the field bel...

Страница 39: ...m them 5 1 Service schedule When Who What Purpose Every 3 months or more frequently as needed User 100 adjustment of the photometer Section 5 2 Necessary in order to maintain measuring accuracy Interv...

Страница 40: ...djust No 4 Activate editing mode with 100 Adjust No 5 1 x or 100 Adjust Yes 6 Confirm selection with Adjustment running The process takes about 30 seconds 7 M100 0 100 2 99 8 K 0 0 0 1 0 0 Instrument...

Страница 41: ...at the receiver enclosure by about turn and pull off the locking piece 4 Loosen nut A enough to be able to swing the hinged ring away easily Take off the entire clamping ring and then remove the recei...

Страница 42: ...d inside the enclosure proceed with step 12 12 Do not open the photometer before the power supply to the control unit has been disconnected and then a waiting time of ten minutes has passed to allow t...

Страница 43: ...down sufficiently EXPLOSION HAZARD Cooling down of instrument to a safe temperature level and fading of the residual charges Disconnect the power supply of the photometer to the control unit 2 Remove...

Страница 44: ...leakage protector seals are supplied together with new desiccant 7 Clean window A with a cotton rag 8 Reassemble the instrument in reverse order and restart it If you have to replace the desiccant fre...

Страница 45: ...tes has passed to allow the light source to cool down sufficiently EXPLOSION HAZARD Cooling down of instrument to a safe temperature level and fading of the residual charges Disconnect the power suppl...

Страница 46: ...arges Disconnect the power supply of the photometer to the control unit 2 Loosen the Allen screw arrow at the receiver enclosure by about turn and pull off the locking piece 3 Loosen nut A enough to b...

Страница 47: ...ture level and fading of the residual charges Disconnect the power supply of the photometer 2 Interrupt the sample flow through the flow cell and let it run empty Now remove the sample inlet and the s...

Страница 48: ...new seal into the groove on the leakage protector If necessary replace the desiccant and the seal Section 5 6 10 Reassemble the photometer in reverse order and restart it 11 Carry out a 100 adjustmen...

Страница 49: ...ceiver including the OPL bit from the inline flow cell 4 Loosen the six screws A on the adapter ring of the transmitter receiver 5 Withdraw the adapter ring including the screwed on OPL bit from the t...

Страница 50: ...window s groove Insert the window into the OPL bit with the seal facing downward 9 Place the thrust ring into the OPL bit with the ring s groove facing downward 10 Screw in the threaded ring and tight...

Страница 51: ...apter ring and OPL bit back into the inline housing Make sure the groove A of the transmitter receiver is pointing upward after reassembly 16 Refasten the transmitter receiver to the inline housing wi...

Страница 52: ...n Remarks 1 Do not open the photometer before the power supply to the control unit has been disconnected and then a waiting time of ten minutes has passed to allow the light source to cool down suffic...

Страница 53: ...h your fingers Clean it with alcohol before installation Withdraw the UV bulb C from its base 7 Insert the new UV bulb C into the socket all the way to the stop the mark on the bulb must line up with...

Страница 54: ...uspect Check whether the photometer is correctly mounted Section 3 1 Make sure the servicing chores have been carried out properly in accordance with the Service Schedule Section 5 1 Carry out a 100 a...

Страница 55: ...Incorrect reading being measured at reading output 1 Open connection terminal at reading output Section 3 7 Interruption in control loop of reading output Loose contract at reading output Fault Curren...

Страница 56: ...igh medium or ambient temperature and a defective cooling system or none at all Warning Sealing The relative humidity in the transmitter and possibly also in the receiver has risen above the preset li...

Страница 57: ...please start by reading the documentation supplied with the equipment Also check the Errata accompanying the documentation These contain information that became available subsequently If you do not fi...

Страница 58: ...on 1 Instr No No Software Version No Error History F01 F02 F03 F04 F05 F06 F07 F08 F09 F10 Adjustment values Adjust value 1a Adjust value 2a Adjust value 3a Adjust value 1b Adjust value 2b Adjust valu...

Страница 59: ...hly clean all surfaces that have come into contact with the medium Now no toxic corrosive or loose deposits should remain inside 4 Make sure that all covers and hoods are closed and all closures on th...

Страница 60: ...s to prevent any packing materials from penetrating them The photometer contains optical and electronic components Pack the instrument in such a way that it is protected against impact and blows durin...

Страница 61: ...Packing Cardboard wood paper Reuse as packing material local waste disposal points incinerators Protective films polystyrene shells Reuse as packing material recycle Electronics Printed circuit boards...

Страница 62: ...uring cell window for KPA ColorPlus 44 x 3 5 Pos 6 Tempax 107717 Measuring cell window for KPA ColorPlus 44 x 3 5 Pos 6 Suprasil 114901 OPL Bit window borosilicate ColorPlus Inline 114902 OPL Bit wind...

Страница 63: ...Instruction Manual ColorPlus Ex 10210E 5 61 11 Appendix...

Страница 64: ...Instruction Manual ColorPlus Ex 62 10210E 5...

Страница 65: ...version 15 installation position 15 installation SIREL 19 installation Varivent version 15 Internet 55 K key functions SIREL Ex 29 L limits definition 34 limits settings 35 LVD 7 M mains switch 22 mal...

Страница 66: ...Instruction Manual ColorPlus Ex 64 10210E 5...

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