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QubicaAMF Express 294-115-200, Инструкция по эксплуатации, техническому обслуживанию и запасным частям

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v 

 

CONTENTS 

 

 

1.0   INTRODUCTION

  ............................................................................. 

1-1 

1.1 SPECIFICATIONS, 

DIMENSIONS, and CAPACITIES ................................ 1-2 

1.2 

UNPACKING THE EXPRESS LANE MACHINE ..........................................  1-3 

2.0   OPERATION 

 ................................................................................... 

2-1

 

2.1  

OVERVIEW OF HOW THE EXPRESS LANE MACHINE OPERATES........ 2-1 

2.2 

THE EXPRESS LANE MACHINE CONTROLS ...........................................  2-3 

2.3 

PUTTING THE EXPRESS LANE MACHINE INTO POSITION .................... 2-6 

2.4 THE 

HANDLE ..............................................................................................  2-8 

2.5 OPTICAL 

SENSORS ...................................................................................  2-9 

2.6 CLEANING 

OPERATION COMPONENTS ................................................  2-11 

2.7 LANE 

CONDITIONING 

COMPONENTS ................................................... 2-13 

2.8 PREPARING 

FOR USE ............................................................................. 2-15 

2.8.1 

Filling and Preparing The Tanks ...................................................  2-15 

2.8.1.1 Adding 

Cleaner ................................................................... 2- 

2.8.1.2. Adding Oil ...............................................................................  

2.8.2 

Defoaming The Waste Tank  

 

And Checking The Hose Connections ..........................................  2-18 

2.9 

POSITIONING THE EXPRESS LANE MACHINE IN THE LANE .............. 2-18 

2.10  CLEANING AND CONDITIONING THE LANES ........................................  2-19 

2.10.1  Cleaning The Lane Head .............................................................. 2-20 

2.10.2  Cleaning and Conditioning The Lanes ......................................... 2-21 

2.10.3 Illustration .....................................................................................  2-24 

3.0 MAINTENANCE 

.............................................................................. 

3-1 

3.1 PERFORMING 

AFTER-USE MAINTENANCE ............................................ 3-1 

3.2 

PERFORMING WEEKLY MAINTENANCE .................................................. 3-3 

3.2.1 

Testing The Express Lane Machine’s Performance .......................  3-3 

3.2.1.1  Checking The Cleaning Function ......................................  3-4 

3.2.1.2  Measuring The Buffer Brush Pressure ..............................  3-4 

3.2.2 

Cleaning The Cleaner Tank Area ...................................................  3-7 

Содержание Express 294-115-200

Страница 1: ...PERFORMANCE EQUIPMENT DIVISION 400 294 002 Rev B 01 07 Combination Lane Machine Operation Maintenance and Parts Manual...

Страница 2: ......

Страница 3: ...in this document QubicaAMF Bowling Products Inc reserves the right to revise and or update this manual at any time without obligation to notify any person or entity of such revision TRADEMARK NOTICES...

Страница 4: ...ii...

Страница 5: ...NATION LANE MACHINE Operation Maintenance and Parts Manual Part Number 400 294 002 Revision B Summary of Changes Change No ECR No Original List of Effective Pages Page Change No Effective Date All Ori...

Страница 6: ...iv...

Страница 7: ...Filling and Preparing The Tanks 2 15 2 8 1 1 Adding Cleaner 2 2 8 1 2 Adding Oil 2 8 2 Defoaming The Waste Tank And Checking The Hose Connections 2 18 2 9 POSITIONING THE EXPRESS LANE MACHINE IN THE L...

Страница 8: ...Chain 3 15 3 3 4 Clearing Clogged Nozzles 3 16 3 4 REPLACING PARTS 3 16 3 4 1 Replacing The Agitator Foam 3 16 3 4 2 Replacing The Squeegees 3 18 3 4 3 Replacing The Wicking Foams 3 20 3 4 4 Replacing...

Страница 9: ...ive Motor Assembly 5 16 Drive Shaft Assembly 5 18 Express Assembly 5 19 Frame Assembly 5 21 Handle Assembly 5 24 Hood Assembly 5 25 Optical Sensor Approach 5 25 Optical Sensor Pin Deck 5 26 VAC HEAD a...

Страница 10: ...and BUFFING Belt Tensioner 5 38 Buffer Motor Assembly 5 38 Oil Tank Assembly 5 39 Oil Tank Lift Assembly 5 40 Oil Transfer Buffer Mount 5 41 Transfer Motor Assembly 5 44 Appendix A Determining Your Oi...

Страница 11: ...lly activated with the oiling operation but it can be performed alone The cleaning operation wets the lane by spraying a cleaning solution through three spray heads The factory set flow rate and spray...

Страница 12: ...h the machine For more information about oil output and patterns refer to Appendix A Determining Your Oiling Pattern Buffing can be performed with or without applying new oil When used alone the buffi...

Страница 13: ...you familiarize yourself with how to operate the machine IMPORTANT The oil transfer roller is tied in place to prevent damage during shipment You must complete the steps below before using the machine...

Страница 14: ...ow 500mA Fuse Pack 6 Guide Roller Spacers 294 115 166 294 002 246 Standard Foams in the machine Medium Low Output 2 orange 3 1 4 inches H x 11 inches L High Output 1 blue 3 1 4 inches H x 20 inches L...

Страница 15: ...o use the Express Lane Machine safely effectively and efficiently 2 1 OVERVIEW OF HOW THE EXPRESS LANE MACHINE OPERATES The Express Lane Machine is separated into the cleaning section and the conditio...

Страница 16: ...nsfer roller The Express comes installed with three foams in two densities The two outside foams are medium low output foams and apply oil to the outside 11 inches of the lane The middle foam is a hig...

Страница 17: ...2 This section describes the control dashboard and how to use it The controls and information displays on the control dashboard are described below The recommended start up sequence is given in the Cl...

Страница 18: ...s more than five seconds after your first touch the start up sequence halts and you have to begin again When you have selected the cleaning operation the first touch turns on the spray pump so cleaner...

Страница 19: ...The OIL button glows green when the oiling operation is selected 7 OIL DIST Up Arrow Down Arrow These touch sensitive buttons are used to scroll up and down through numbers to specify where the machi...

Страница 20: ...he setting is the number of feet from the approach at which the machine is to resume buffing The numbers are displayed in the Buff Dist window The Express remembers the distance used in the last lane...

Страница 21: ...ition from the storage position stand facing the bottom of the machine and grab the lifting handle as shown in Figure 2 5 with both hands Slowly lower the machine onto its wheels Do not release the li...

Страница 22: ...anced while you place it into position However the machine weighs 250 pounds so take the appropriate lifting precautions when moving it from one position to another 2 4 THE HANDLE The handle shown in...

Страница 23: ...ring the power cord under the handle Wrap the power cord around the left side of the handle and secure it with the Velcro type strap Clip it into the eye hook located on the left side of the Express f...

Страница 24: ...detects the change it signals the machine that it has reached the approach NOTES When the rear sensor detects something in the gutter it will assume it is seeing where the gutter abuts the approach Th...

Страница 25: ...ds Figure 2 10 The three spray heads distribute the cleaner on the lane The spray head pattern is set to overlap and to distribute more cleaner in the areas where the oil pattern is thicker The spray...

Страница 26: ...a lane cleaning session and before you store the machine Though a full waste tank will not leak when the machine is in the storage position we recommend that you empty and clean the waste tank before...

Страница 27: ...m strip mixes the cleaner into the oil on the lane 2 7 LANE CONDITIONING COMPONENTS The lane conditioning components are shown in Figures 2 12 through 2 14 and described below ID Component Description...

Страница 28: ...it is picked up by the transfer roller The different sizes types and densities of foam determine the pattern in which the oil is distributed onto the transfer roller The oiling pattern produced by yo...

Страница 29: ...ld perform the following steps to prepare the Express Lane Machine for use Move the handle through its full range of motion to ensure it moves easily and is not bent Check the fluid levels and fill th...

Страница 30: ...anufactured for use on bowling lanes Follow the manufacturer s directions to properly dilute the cleaner DO NOT put undiluted cleaner in the cleaner tank Do not overfill the tank Follow the steps belo...

Страница 31: ...it 4 SLOWLY pour Reactor Oil or equivalent into the tank until the oil level in the oil level indicator as shown in Figure 2 17 is at the top mark 5 Remove the funnel 6 Replace the plug 7 Wipe up any...

Страница 32: ...the Vac Head You should not be able to feel the hose move 2 Firmly push the other end of the vacuum hose onto the waste tank inlet port NOTE Whenever you place the waste tank in the machine be sure no...

Страница 33: ...ffing distances You can use these settings and distances or you can enter your own To only clean the lanes turn off the oiling and buffing operations To only buff the lanes turn off the oiling and cle...

Страница 34: ...t wheels in the gutter If you select any other operation oil will be applied to the approach To clean the lane head complete the following steps 1 Position the machine on the lane with only the front...

Страница 35: ...ck that the Cleaner indicator is green If it is not press the CLEAN button B O Check that the Buff indicator is green If it is not press the BUFF button Because the buffing operation affects the oilin...

Страница 36: ...il transfer roller motor starts and turns the oil transfer roller the buffer motor starts and turns the buffer brush and the drive motor starts and propels the Express down the lane If BUFFER is selec...

Страница 37: ...forms the following end of lane actions Positions the cleaning foams and squeegees past the end of the lane Raises then quickly drops the Vac Head twice to shake off excess cleaner and residue from th...

Страница 38: ...ff the Express is still powered on Once the Express has returned to the approach and turned off the motors for the operation s you selected you can move it to the next lane or press the POWER rocker s...

Страница 39: ...ation about how to test the machine s performance and how to replace the parts that wear out from normal use 3 1 PERFORMING AFTER USE MAINTENANCE After you have completed a conditioning session you sh...

Страница 40: ...dition residue in the waste tank we recommend you empty and rinse the waste tank Empty the waste tank Rinse the waste tank under running water until the water runs clear Replace the waste tank being c...

Страница 41: ...g at the cleaning area and finishing with the oiling buffing area 3 2 PERFORMING WEEKLY MAINTENANCE In addition to the maintenance procedures you perform after each lane conditioning session you shoul...

Страница 42: ...the lane When the Express Lane Machine leaves the factory the buffer brush pressure is set to give you optimal lane conditioning and is tested to ensure the pressure is the same across the brush Unle...

Страница 43: ...a lane about 2 feet down the lane from the foul line 2 Remove the two screws on both sides of the machine that attach the hood to the frame as shown in Figure 3 2 and lift off the hood Set aside the s...

Страница 44: ...ending from the other side of the buffer brush You will feel it engage under the buffer brush 12 While observing the scale hold the aluminum plate just off the surface of the lane and slowly pull the...

Страница 45: ...e cleaner solution delivery system the Express has an in line filter To check and clean the in line filter complete the steps below Perform these steps with the machine in the operating position Tools...

Страница 46: ...doesn t have frayed or abraded areas and is securely attached to the vacuum motor 3 2 5 Cleaning The Waste Tank In addition to rinsing the waste tank after each use you should also clean it weekly by...

Страница 47: ...ICKING FOAMS 5 Return the oil tank into position and wipe the outside of the oil tank 6 Relatch the oil tank close the oil tank compartment cover and refasten the clasps 3 2 7 Cleaning The Buffer Brus...

Страница 48: ...onsistent application of oil across the lane the buffer brush pressure must be the same across the width of the buffer brush The best setting for the buffer brush pressure is between B and C on the Bu...

Страница 49: ...shown in Figure 3 8 from both sides of the hood and lift the hood from the frame Set aside the screws 2 On each side of the machine frame locate the buffer brush pressure screws Figure 3 9 shows the s...

Страница 50: ...or by rotating the wicking foam so a new surface is applying oil to the oil transfer roller For information about replacing the wicking foams refer to the instructions later in this section Follow the...

Страница 51: ...ay Repeat this step for the other wicking foams Ensure the wicking foams line up evenly cross the top with 1 3 8 inches of wicking foam showing above the tray edge and that they are firmly seated in t...

Страница 52: ...hain more frequently than every three months Perform the steps below with the machine in the storage position Tools Needed Oil can with nozzle dispenser or Small long handled stiff bristled brush Refe...

Страница 53: ...n with nozzle dispenser or Small long handled stiff bristled brush Refer to Drawing 294 115 032 View B 1 Remove the screws on each side of the hood as shown in Figure 3 13 and lift the hood off the fr...

Страница 54: ...against the connector and turn the spray head 1 4 turn to the right to secure them in place 3 4 REPLACING PARTS The agitator foam squeegees buffer brush and waste tank seal all wear with use so they w...

Страница 55: ...ides of the hood and lift the hood from the frame Set aside the screws 2 Loosen the screw on the vacuum hose clamp and remove the vacuum hose from the Vac Head 3 Remove the two 5 16 nuts to release th...

Страница 56: ...ould be replaced at least every 12 months and whenever they show wear and tear IMPORTANT When reattaching the back squeegee squeegee 2 tighten the hex nuts only until the edge of the stud shows to do...

Страница 57: ...d and lift the hood from the frame Set aside the screws 2 Loosen the screw on the vacuum hose clamp and remove the vacuum hose from the Vac Head 3 Remove the two 5 16 nuts to release the Vac Head from...

Страница 58: ...d tighten the screw on the vacuum hose clamp 14 Reinstall the hood and secure it to the frame 3 4 3 Replacing The Wicking Foams Depending on conditions such as how many lanes you have and how often yo...

Страница 59: ...ler to expose the wicking foams 4 Pull out the wicking foams out from the oil tank slot and put them in a container to catch the oil 5 Wipe up any spills immediately with a clean dry cloth 6 Insert th...

Страница 60: ...ke a washboard and all other possible reasons have been eliminated you need to replace the buffer brush NOTE You can sometimes extend the life of the buffer brush by increasing the buffer brush pressu...

Страница 61: ...Grasp the left end of the buffer brush and push it gently towards the right while positioning it into its sprocket on the left side 9 Release the left side of the buffer brush into its sprocket 3 4 5...

Страница 62: ...s of the seal and any adhesive 5 Wipe the waste tank seal area with a solvent to remove any remaining residue 6 Remove the plastic backing from the new waste tank seal 7 Center the new seal over the v...

Страница 63: ...ber 294 115 109 1 Remove the two screws on each side of the hood as shown in Figure 3 23 and lift the hood off the frame Set aside the screws 2 Remove the top and front screws of the top panel of the...

Страница 64: ...sh the fuse in straight Be careful not to bend the fuse contact wires The main power board fuse is located under the divider plate as shown in Figure 3 26 Lift the divider plate to access the fuse 1 T...

Страница 65: ...perly the Express may stop before it reaches the approach or may not stop at all The information below tells you how to reposition the rear sensor and how to replace the front and rear sensors 3 4 7 1...

Страница 66: ...te the front of the bracket toward the top of the machine 4 Tighten the bolt just enough to hold the sensor in place then run the Express to test the positioning 5 If the machine comes up the lane and...

Страница 67: ...and set it aside 8 Follow the path of the sensor wire through the wire harness to the connector at the back of the control enclosure The connector is the one on the right in the bottom row as shown in...

Страница 68: ...iched between the two jam nuts 13 Tighten the jam nuts until the sensor is securely positioned NOTE To put the sensor in the correct position the bottom jam nut should be tightened so it is flush with...

Страница 69: ...the hole in the side of the machine to the wire harness and to the connector at the back of the control enclosure The connector is the third one from the right on the bottom row as shown in Figure 3 3...

Страница 70: ...ts onto the new sensor then place the sensor into the hole in the bracket 8 From under the bracket thread the other jam nut onto the end of the sensor so the bottom of the bracket is sandwiched betwee...

Страница 71: ...ine that are not related to a specific operation Cleaning Operation Problems specific to the cleaning operation Conditioning Problems specific to the oiling and buffing operations If you cannot resolv...

Страница 72: ...emove the two screws on each side of the hood and lift the hood off the frame 2 Locate the encoder next to the drive motor Refer to drawings 294 115 032 View B and 294 115 039 located in the Parts sec...

Страница 73: ...stops on the return trip This indicates the rear sensor is detecting something in or near the gutter Remove everything from the gutter If there are permanent fixtures near the gutter that are setting...

Страница 74: ...n each end of the guide roller shaft to release the guide roller assembly Refer to drawing 294 115 032 located in the Parts section The guide roller assembly configuration is a spacer a spring and a g...

Страница 75: ...lign the solenoid and tighten the screws It is also possible that oil or debris has gotten on the solenoid shaft and it is preventing the solenoid from engaging Wipe the solenoid shaft with a clean dr...

Страница 76: ...eft on the lane after the Express passes over it Any damaged or worn edges on any of the parts listed below will weaken the suction needed to draw the debris into the waste tank Check the squeegee edg...

Страница 77: ...e Parts section for part numbers Parts of the oil pattern looks like a washboard Increase the buffer pressure Refer to the Maintenance section for instructions about how to do this If changing the buf...

Страница 78: ...Parts section If the springs no longer have tension replace them Refer to the Parts section for part numbers 4 2 RECOVERING WHEN THE EXPRESS STOPS ON THE LANE There are only five reasons the Express w...

Страница 79: ...only the drive motor starts when you press START the second time Regardless of what the machine was doing when it stopped the machine will travel to the end of the lane then return to the foul line On...

Страница 80: ...Troubleshooting 4 10 Rev Date 01 07 400 294 002 This page intentionally left blank...

Страница 81: ...awing for the subassembly Section 5 PARTS This section contains drawings of the Express Lane Machine parts and the wiring diagram The drawings are shown within functional groupings as listed on the ne...

Страница 82: ...Assembly Vacuum Hose Assembly Buffer Side Plates Drive Side and Buffer Side Vacuum Pivot Block and Arm Assemblies Caster Assembly Vacuum Motor Assembly E Stop Assembly Waste Tank Assembly Control Enc...

Страница 83: ...Parts 400 294 002 Rev Date 01 07 5 3 MISCELLANEOUS...

Страница 84: ...Express Lane Machine Operation Maintenance and Parts Manual 5 4 Rev Date 01 07 400 294 002 RP 43 Buffer Pressure Adjusting Tool 294 002 089 110V Power Cord Assembly 125 Feet...

Страница 85: ...Parts 400 294 002 Rev Date 01 07 5 5 294 115 116 Wiring Diagram...

Страница 86: ...Express Lane Machine Operation Maintenance and Parts Manual 5 6 Rev Date 01 07 400 294 002 This page intentionally left blank...

Страница 87: ...Parts 400 294 002 Rev Date 01 07 5 7 FRAME and BODY...

Страница 88: ...9 DRIVE MOTOR ASSEMBLY 110V 5 294 115 111 Drive Wheel Cover 6 294 115 165 CLEANER TANK ASSEMBLY 7 A 8331 Tank Locating Pin 8 A 0409 Buffer Return Spring 9 294 115 049 Buffer Brush Belt 10 809 849 125...

Страница 89: ...94 115 065 NOZZLE MOUNT ASSEMBLY 13 294 115 074 Tee 3 8x3 8 Quick Connect 5 294 115 075 FLOW VALVE ASSEMBLY 14 294 115 076 Cross 3 8x3 8x3 8x3 8 Quick Connect 6 02 206 Pump 60 PSI 115V 50 60 Hz 15 04...

Страница 90: ...tenance and Parts Manual 5 10 Rev Date 01 07 400 294 002 10 294 115 032 Base Plate Assembly View 3 of 3 Page 1 of 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31...

Страница 91: ...tter Pin 1 16x1 2 7 294 115 061 VACHEAD PIVOT ARM ASSEMBLY 23 294 115 080 Screw 1 4 20x3 4 Hex Head 8 SA 0244 Guide Wheel Assembly 24 809 849 125 Screw 1 4 20x3 4 Hex Head 9 SA 3012 Plate Roller Duste...

Страница 92: ...294 115 014 Buffer Side Plate Buffer Side NUMBER PART NAME DESCRIPTION 1 294 115 010 Buffer Brush Side Plate 2 294 115 015 Bushing 5 ODx 3 3 IDx 5 294 115 019 Buffer Side Plate Drive Side NUMBER PART...

Страница 93: ...951 148 008 Washer 1 4 Split Lock 4 809 849 125 Screw 1 4 20x3 4 Hex Head 294 115 135 E Stop Assembly NUMBER PART NAME DESCRIPTION 1 294 115 134 Momentary Contact Switch 2 294 115 136 Connector 2 Posi...

Страница 94: ...oard Assembly 5 294 115 108 Control Enclosure Divider 6 294 115 107 Control Enclosure Face Plate 7 294 115 141 Standoff 8 32x 25 8 818 240 062 Screw 10 32x3 8 Phillips Pan Head SEMS 9 294 115 142 Stan...

Страница 95: ...IPTION 1 294 115 106 Control Enclosure Side 2 294 002 369 Power Relay Board 3 294 115 105 Control Enclosure Base 4 818 240 062 Screw 10 32x3 8 Phillips Pan Head SEMS 5 294 115 142 Standoff 8 32x 50 6...

Страница 96: ...eration Maintenance and Parts Manual 5 16 Rev Date 01 07 400 294 002 294 115 039 Drive Motor Assembly Page 1 of 2 10 BLACK YELLOW BLUE YELLOW BLUE BLACK Pin End View 11 12 13 14 15 16 17 18 19 20 1 2...

Страница 97: ...20x1 4 Set Socket Head Cup Point 9 A 0537 Drive Sprocket Key 10 01 097 Screw 10 32x1 4 Set Socket Head Cup Point 11 02 793 Terminal 12 02 792 9 Wire Housing Yellow 13 02 792 6 Wire Housing Orange 14...

Страница 98: ...ER PART NAME DESCRIPTION 1 A 0337 Shaft 2 A 0995 Wheel Left 3 A 0994 Wheel Right 4 03 004 Pillow Block Bearing 5 A 0521 Drive Shaft Sprocket 6 A 0041 Drive Shaft Bearing End 7 01 078 Pin 1 8x3 4 Roll...

Страница 99: ...Tube Core Assembly 9 294 115 113 VAC HOSE ASSEMBLY 10 04 069 Edge Trim 1 8 Inch 11 A 2037 Power Cable Hook 12 294 115 036 Hood Access Door 13 294 115 104 Bracket Optical Sensor Approach 14 294 115 11...

Страница 100: ...294 002 294 115 053 Express Assembly Views 2 and 3 of 3 1 294 115 052 EXPRESS FRAME ASSEMBLY 2 294 115 095 VAC HEAD ASSEMBLY 3 01 519 Nut 5 16 18 Hex Head Flange 4 A 2037 Hook Power Cable 5 01 054 Was...

Страница 101: ...Engagement Straight Link 9 01 038 Clevis Pin 3 16x1 1 2 3 01 215 Clevis Pin 3 16 DIA x 3 4 10 947 367 141 Washer 13 32x7 8 Flat 4 01 040 Cotter Pin 3 64x9 16 Hair Pin Clip 11 951 148 008 Washer 1 4 L...

Страница 102: ...4 Side Plate Buffer Side 9 294 115 091 Buffer Solenoid Bracket Buffer Motor Side 3 294 115 055 Side Plate Drive Side 10 809 849 125 Screw 1 4 20x3 4 Hex Head 4 294 115 093 Buffer Lip Stiffener 11 951...

Страница 103: ...e Assembly View 3 of 3 NUMBER PART NAME DESCRIPTION 1 294 115 032 OIL TANK ASSEMBLY 2 294 115 098 HANDLE ASSEMBLY 3 294 115 082 Handle Pivot 4 947 367 141 Washer 13 32x7 8 Flat 5 A 0453 Bushing Handle...

Страница 104: ...A 0448 Switch Box Cover 3 04 078 Grommet Rubber 4 A 1028 Start Switch Cover 5 02 335 Switch 6 01 058 Screw 8x3 8 Hex Head Self Tapping 7 04 397 Cord Strap 8 01 303 Washer 130 ODx 340 IDx 20 9 810 349...

Страница 105: ...Assembly NUMBER PART NAME DESCRIPTION 1 294 115 033 Top 2 294 115 034 Hood Side Plate Drive Side 3 294 115 037 Hood Fan Cover 4 294 115 035 Hood Side Plate Buffer Side 5 01 053 Washer 1 4 External To...

Страница 106: ...cal Sensor Approach NUMBER PART NAME DESCRIPTION 1 294 115 097 Optical Sensor Approach 2 294 115 128 Connector 3 Position Optical Sensor 3 02 299 Terminal Connector Female Crimp 294 115 129 Optical Se...

Страница 107: ...Parts 400 294 002 Rev Date 01 07 5 27 VACHEAD and CLEANING...

Страница 108: ...Date 01 07 400 294 002 294 115 165 Cleaner Tank Assembly NUMBER PART NAME DESCRIPTION 1 294 115 044 Cleaner Tank Bracket 2 294 115 092 Cleaner Tank Cap 3 294 115 048 Cleaner Tank includes Cap 4 809 8...

Страница 109: ...NAME DESCRIPTION 1 294 115 071 Pipe 1 4 Male Thread x Stem Adapter 3 8 294 115 065 Nozzle Assembly NUMBER PART NAME DESCRIPTION 1 294 115 066 Nozzle Body 2 294 115 064 Nozzle Body Mounting Block 3 29...

Страница 110: ...Date 01 07 400 294 002 294 115 021 Pivot Bracket Assembly NUMBER PART NAME DESCRIPTION 1 294 115 022 Pivot Bracket Oiling Section 2 04 017 Flange Bushing 294 115 113 Vacuum Hose Assembly NUMBER PART N...

Страница 111: ...Foam Must Be Flush With Top Of VacHead Assembly 1 2 3 4 294 115 095 VacHead Assembly Page 1 of 2 NUMBER PART NAME DESCRIPTION 1 294 115 029 Cleaner Foam 2 294 115 101 VacHead Weldment 3 294 115 100 F...

Страница 112: ...te 01 07 400 294 002 VacHead Assembly Rotated 180o The face of the nut to be just flush with the stud 294 115 095 VacHead Assembly Page 2 of 2 NUMBER PART NAME DESCRIPTION 1 SV 72 Squeegee 2 SV A4 Squ...

Страница 113: ...33 Pin End View WHITE BLACK 294 115 042 Vacuum Motor Assembly NUMBER PART NAME DESCRIPTION 1 02 214 Motor 110V 2 A 8307 Tank Seal 3 02 792 8 Wire Housing White 4 02 792 1 Wire Housing Black 5 02 793...

Страница 114: ...00 294 002 294 115 060 Vacuum Pivot Block Assembly NUMBER PART NAME DESCRIPTION 1 294 115 050 VacHead Pivot Block 2 04 017 Flange Bushing 294 115 061 Vacuum Pivot Arm Assembly NUMBER PART NAME DESCRIP...

Страница 115: ...Parts 400 294 002 Rev Date 01 07 5 35 SA 1129 Waste Tank Assembly NUMBER PART NAME DESCRIPTION 1 01 148 Screw 1 4 20x3 4 Flat Head 2 A 8308 Waste Tank Handle 3 C 8341 Vacuum Waste Tank...

Страница 116: ...Express Lane Machine Operation Maintenance and Parts Manual 5 36 Rev Date 01 07 400 294 002 This page intentionally left blank...

Страница 117: ...Parts 400 294 002 Rev Date 01 07 5 37 CONDITIONING Oiling and Buffing...

Страница 118: ...3 A 5556 Belt Tightener Pin Long 4 01 029 Set Screw 10 32x3 16 Socket Head Cup Point 5 A 5558 Belt Tightener Spring 6 01 032 Nut 10 32 Hex 7 SA 6534 Tension Pulley Assembly with Bushing 8 A 5061 Bolt...

Страница 119: ...g 3 B 0661 Bar 4 B 0660 Angle 5 294 115 160 Bracket 6 01 248 Screw 8 32x1 Phillips Pan Head 7 01 032 Nut 10 32 Hex 8 01 423 Screw 10 32x1 Phillips Round Head 9 04 093 Dipstick Seal Rubber 76x 579x 062...

Страница 120: ...4 002 7 6 6 5 4 294 115 162 Oil Tank Lift Assembly NUMBER PART NAME DESCRIPTION 1 294 115 188 Rank Pull Post 2 294 115 190 Tank Pull Post Pivot 3 294 115 168 Tank Pull Rod 4 294 002 174 Compression Sp...

Страница 121: ...294 115 139 BELT TENSIONER ASSEMBLY 6 294 115 009 Transfer Roller Mount Buffer Motor Side 7 810 349 200 Screw 1 4 20x1 1 4 Socket Head 8 294 115 021 Pivot Bracket Assembly 9 A 0464 Nut Positive Stop 1...

Страница 122: ...ew Positive Stop 16 01 016 Washer 8 Lock External Tooth 17 A 0583 Oil Transfer Roller Spring 18 01 054 Washer 1 4 20 Lock Split 19 294 115 020 Screw 7 16 14x1 Socket Head Cap 20 01 340 Nut 1 4 20 Thin...

Страница 123: ...94 002 Rev Date 01 07 5 43 1 2 294 115 012 Oil Transfer Buffer Mount Assembly View 3 of 3 Page 3 of 3 NUMBER PART NAME DESCRIPTION 1 294 115 028 Buffer Splatter Shield 2 01 019 Screw 10 32x3 8 Phillip...

Страница 124: ...2 294 115 006 Transfer Roller Motor Assembly NUMBER PART NAME DESCRIPTION 1 294 115 005 Motor 110V 2 294 001 006 Sprocket 25 T 3 8 Bore 3 01 188 Screw 10 24x1 4 Set Cup Point 4 02 792 1 Wire Housing B...

Страница 125: ...buff it out the pressure with which you apply it and the viscosity Of these four factors the Express allows you change the amount of oil it applies the oiling and buffing distances and the buffer brus...

Страница 126: ...achine on your lanes to see how well the Express machine conditions your lanes with your current distances For the oiling and buffing distances enter the oiling and buffing distances you currently use...

Страница 127: ...the Creating Oil Output Patterns in this appendix If changing the wicking foams does not eliminate the problem you can increase the buffer brush pressure but as explained in the paragraph above it wil...

Страница 128: ...h pressure For information about increasing the buffer brush pressure refer to the Maintenance section A 3 CREATING OIL OUTPUT PATTERNS To create an oil output pattern across the lane you have to chan...

Страница 129: ...ped in the Express are two medium low output foams along the sides and one high output wicking foam in the middle Listed below are the five wicking foams available for use in the Express Super High Ou...

Страница 130: ...esults with the readings you get after running the Express If you do not have a lane reading machine use whatever method you have developed for testing the oil amount in the oiled area and compare you...

Страница 131: ...the amount of oil you want at your test spot in the buffed area change the buffer brush pressure Changing the buffer brush pressure will not affect the amount of oil applied in the oiled area but it...

Страница 132: ...to experiment with the oil and other factors to find the connect combination of factors for your lanes A 5 OIL TAPER When you select the oiling operation oiling begins at the foul line and ends at th...

Страница 133: ...the buffing area is caused by the difference in the amount of time the buffer brush is in contact with the oil the longer the brush is in contact with oil the higher the amount of oil that gets into...

Страница 134: ...Express Lane Machine Operations Maintenance and Parts Manual A 10 Rev Date 01 07 400 294 002 This page intentionally left blank...

Страница 135: ...01 248 294 115 085 01 276 294 115 095 01 303 294 115 098 01 328 294 115 032 01 338 294 115 109 01 340 294 115 012 294 115 032 Part Number Drawing Number 01 349 294 115 012 294 115 052 01 351 294 115 0...

Страница 136: ...115 094 294 115 035 294 115 094 294 115 036 294 115 053 294 115 037 294 115 094 294 115 038 294 115 038 294 115 039 294 115 032 294 115 040 294 115 032 Part Number Drawing Number 294 115 042 294 115...

Страница 137: ...5 032 294 115 163 294 115 085 294 115 165 294 115 032 294 115 167 294 115 052 294 115 168 294 115 162 294 115 171 294 115 012 294 115 172 294 115 032 Part Number Drawing Number 294 115 176 294 115 085...

Страница 138: ...A 0995 294 115 024 A 1028 294 115 098 A 2037 294 115 053 A 5061 294 115 139 A 5555 294 115 139 A 5556 294 115 139 A 5557 294 115 139 A 5558 294 115 139 A 8011 294 115 024 A 8011 294 115 024 A 8308 SA...

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