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page 129

Z589

Round Baler

12.3 BALING START & BALING PROGRESS

PROBLEM

PROBABLE CAUSE

SOLUTION

Insufficient bale density.

Low baling pressure.

Increase the work pressure.

Irregular feeding of the pickup.

Feed the baling chamber even on both

sides.

The bale lift seals are not tight enough. Replace the lift seals and retighten the

hydraulic couplings.

The belts vary in length.

Remove the belts and check that their

length is the same.

The tractor driving speed is too high.

Reduce the tractor driving speed.

The bales are barrelled or tapered.

The product is collected in the centre

only.

Follow the control terminal guidance

when working on single rows on the left

and right-hand sided.

The product row is too narrow.

Widen the product row and make it

more uniform and square.

The bale stops rolling.

The PTO drive shaft torque limiter is

triggered.

The maximum bale diameter is

exceeded.
Reset the PTO drive shaft torque limiter

(see the PTO drive shaft Manual).

The belt tensioning arm rollers are

stuck.

Check the roller bearings.

Excessive product loss from the

machine.

The product is very dry and breaks up. Bale at an increased working speed

with the PTO speed reduced.

The product tends to stick to the

dancing rollers.

The product is too damp.

Season (condition) the product and

start wrapping when it becomes less

damp.

The roller scraper is misadjusted or

worn out.

Adjust or replace the scraper.

The baling belts break and the staples

give way.

Foreign bodies in the product.

Check and replace (as necessary) or

repair the belts.

The belt runs are misaligned.

Adjust the belt guides and/or the gate

rollers.

The bale exceeds the maximum

diameter.

Check the last bale diameter

adjustment.
Check the electrical system, the

machine cables and connections

thereof with the tractor, the indicator

lights and the sound alarm.

The chains slip over the gear teeth.

The tensioners are slack.

Tension the chains and readjust the

tensioners.

The gears and the chains are worn out. Replace the gears or the chains.

The bale diameter is not the target

diameter.

The potmeter is misadjusted.

Contact the Dealership to have the

potmeter adjusted.

Содержание Z589

Страница 1: ...OPERATING MAINTENANCE MANUAL Z589 ROUND BALER Read the operating manual before using this machine EN Z589 EN03 28 08 2012...

Страница 2: ...ade cutting system Unauthorised copying or reproducing this Manual in part or whole is prohibited METAL FACH reserves the right to exercise claims for damage from unauthorised copying or reproduction...

Страница 3: ...5 TRANSPORT AND DRIVING CHAPTER 6 OVERVIEW CHAPTER 7 OPERATING INSTRUCTIONS CHAPTER 8 FIELD WORK OF THE MACHINE CHAPTER 9 MAINTENANCE AND ADJUSTMENT CHAPTER 10 F Bus CONTROL SYSTEM CHAPTER 10 ET EASYT...

Страница 4: ...contents contact the nearest METAL FACH Dealership or Authorised Service Centre This Manual must also be known and understood by all operators of this machine to assure that the only persons who will...

Страница 5: ...e evaluation PN EN ISO 4254 1 2009 AC 2010 PN EN ISO 12100 2011 PN EN ISO 4254 11 2012 PN EN ISO 13857 2010 and the following standards PN ISO 3600 1998 PN ISO 11684 1998 and the Regulation of the Min...

Страница 6: ...anufacturer may modify it without notice All dimensions are given in millimetres mm All references to mass weight are in kilograms kg The character is any value between a minimum and a maximum value o...

Страница 7: ...the frame 4 Number of prongs per row 28 Total no of prongs 112 Support wheels Fixed Tyre tyre tread size 16 650 10 Service height adjustment Mechanical 7 positions COLLECTOR Z589 3 No of prongs 16 Pr...

Страница 8: ...reels with double wrapping 6 cord 1 net 1 3 4 BELTS Z589 2 Z589 3 No of belts 6 Width 179 Length 10540 Fasteners MATO U24BS n 13 3 5 TYRES Ply rating Radius mm Speed km h Capacity kg Pressure bar Out...

Страница 9: ...trol valves Required oil flow rate 25 lpm Electrical system 12 V negative common Max transport speed For tractors with closed cab If using a tractor order a hydraulic hose guard 3 8 BALE CHARACTERISTI...

Страница 10: ...it 24Mhz Memory Flash Static RAM EEPROM Sound alarm Buzzer Protection IP65 Operating temperature 0 50 Storage temperature 10 70 Relative humidity 100 Enclosure ABS Colour Black Mounting Magnet Dimensi...

Страница 11: ...chine do that too This symbol is a personal safety WARNING of a potentially hazardous situation All personal safety WARNINGS herein are identified with this symbol and a warning phrase which indicates...

Страница 12: ...underage persons or unskilled persons persons with health problems or persons without a valid driver s license The work range of the machine is a hazardous area Before starting the machine make sure...

Страница 13: ...4 6 Work garment for more information Keep a safe distance of the working machine from electrical power lines The machine is largely made of metallic parts any contact with electrical power lines or...

Страница 14: ...ning back at the end of the headland and before negotiating very tight turns Rest the PTO drive shaft on a suitable support when unhitching the machine from the tractor Do not start rolling a bale bef...

Страница 15: ...fore stopping the tractor engine and removing the ignition key Remove all dirt accumulated between the moving parts of the machine Do not clean the machine with high pressure jets of water otherwise t...

Страница 16: ...page 13 Z589 Round Baler Diagram LOCATIONS OF ROUND BALER SYMBOLS INSIDE Z589 2 only FRONT RIGHT HAND side REAR LEFT HAND side...

Страница 17: ...to purchase The following pages show and explain all warning signs placed on the baler and shown in the diagram Locations of round baler symbols Read and understand each warning symbol description and...

Страница 18: ...NGER Keep clear from the space between the tractor and the machine when the engine is running This area is extremely hazardous 7500201 DANGER Exercise extreme caution when working near electrical powe...

Страница 19: ...limbs 7500212 DANGER Do not stand behind the machine before the bale is released Keep a safe distance 7500221 DANGER Do not approach too close to the machine Hazard of limb crushing or severing due t...

Страница 20: ...t the operator against moving mechanical components and those components from accidental ingress of foreign bodies 1 Transmission gearbox guard 2 Front right hand belt guard 3 Front left hand belt gua...

Страница 21: ...y The rotor drive is coupled with a shear bolt which protects against overloading and foreign bodies 4 5 5 BLADES Z589 2 only To prevent ingress of foreign bodies e g stones branches etc into the mach...

Страница 22: ...The machine features a component which facilitates locking the gate open to prevent it from accidentally shutting when the operator is inside of the machine to service the internal components If you...

Страница 23: ...tions valid in your country Use proper PPE personal protection equipment if there might be a risk of dust emission or hazardous substance emission during servicing or operating the machine 4 8 ENVIRON...

Страница 24: ...ractor for towing Connect the machine s electrical system to the tractor and verify that the turn indicators parking lights and brake lights work Before towing Lift the pickup into the transport posit...

Страница 25: ...and carefully Avoid sudden movements Load the machine on a truck or a rail car DANGER Lifting and overhead handling can be extremely hazardous Be very careful Verify the technical condition and the ca...

Страница 26: ...ing shipped the machine on the carrier vehicle verify that the condition and alignment of the machine are not hazardous before unlashing Unlash the safety fasteners of the carrier vehicle from the mac...

Страница 27: ...ine lines when they are coupled with the double action sockets on the tractor hydraulic system The PTO drive shaft when coupled to the tractor and the machine transmission gearbox transfers power from...

Страница 28: ...e Z589 3 only The product is compacted into round bales with the belts which run on fixed and moving rollers The required bale size from the minimum of 0 50 m to the maximum of 1 65 m is produced by a...

Страница 29: ...ards explained herein Before starting your work make sure that the machine is in good technical order all lubricant levels are good and all parts prone to wear or damage are in good shape DANGER Befor...

Страница 30: ...at the machine is aligned horizontally and stable and the ring O is level with the tractor hitch assembly Turn the crank M on the support P to lower or raise the tow ring until it is aligned properly...

Страница 31: ...he machine tow bar for hitching to the tractor Stop the tractor engine and remove the ignition key The machine must be completely detached from the tractor The machine support must rest on the ground...

Страница 32: ...baler tow bar to do so Remove the bolts V Turn and align the tow bar in the upper hitch position while keeping the towing ring parallel to the ground When the position is aligned check that the spring...

Страница 33: ...tery power cable plug S1 should be located in the rear of the tractor Install the control terminal in a readily visible spot that is always within the operator s reach in the tractor cabin Locate the...

Страница 34: ...nual Install the PTO drive shaft supplied with the machine between the tractor PTO and the machine transmission gearbox The PTO drive shaft coupling style on the tractor end is shown on the joint The...

Страница 35: ...raulic system the gate opening and closing movement and the pickup lifting and lowering movement Note you need to switch the pickup cut off valve to OPEN to unlock the device for lifting Test the elec...

Страница 36: ...other cord grades Open the side right hand guard panel and install the cord hanks in the cord cartridges Tie the cord hanks together 3 3 so that the cord passes the separator holes and magazine mouth...

Страница 37: ...nds extend from the other end of the tubes by approximately 20 cm CAUTION Install the wrapping cord with the tractor engine stopped and the control terminal off Be careful when working close to the bl...

Страница 38: ...sure that the cutting assembly is released i e the wrapper must be in the original run limit position CAUTION Be careful when working close to the wrapper blade 7 6 3 PICKUP WHEEL ADJUSTMENT The servi...

Страница 39: ...to Pull out the rake with the spring clamps FM Remove the bolts V1 from the brackets Set the brackets S at the desired height and replace the bolts IMPORTANT Set the brackets S on the same level on th...

Страница 40: ...oduct rows are narrow and or low set protective shield closer to the pickup prongs otherwise move the protective shield away from the pickup prongs 7 6 6 CUTTING ASSEMBLY Z589 2 only If the machine is...

Страница 41: ...1 or 2 a The hard core bales are produced with the pin S installed at any position and fastened with the plug C b The soft core bales are produced with the pin S installed in a soft core position and...

Страница 42: ...knob M clockwise to increase the baling pressure and make heavier bales Turn the knob home to achieve the maximum baling pressure of approx 195 bar Turn the knob M counter clockwise to reduce the bal...

Страница 43: ...o finely 7 7 2 PRODUCT ROWS It is critical to properly form the product in rows to achieve optimum baling Once the product has been shredded and properly dried form rows of it in the field You can for...

Страница 44: ...F Bus control system programs 10 ET EasyTronic 8 2 DRIVING SPEED Adapt the driving speed to the product being processed and the terrain 8 3 BALING CHAMBER CHARGING optional accessory kit If the baler...

Страница 45: ...e Remove all persons clear from the direct vicinity of the machine and from behind the gate Open the gate with the hydraulic DCV lever of the tractor Wait until the bale clears the baler and close the...

Страница 46: ...s stop completely Turn off the F Bus system Tilt the bracket S on the left and right hand sides to release and pull out the rake Put on protective work gloves and clear the product jam with proper too...

Страница 47: ...Turn off the F Bus system Unlock and remove the safety pin S on the left and right hand sides and lift the clamp hook G Remove the protective shield Put on protective work gloves and clear the produc...

Страница 48: ...d must be removed e g stones branches etc put on protective work gloves or use proper tools CAUTION Be extremely careful the rotor working zone is extremely hazardous due to the blades located therein...

Страница 49: ...n the ground and secure it with the safety pin Lift the machine 2 3 cm over the tractor hitch to unhitch Lift the PTO drive shaft support uncouple the PTO drive shaft from the tractor and rest the sha...

Страница 50: ...ne Follow all relevant safety standards explained in Chapter 4 General safety standards All maintenance work must be carried out after stopping the machine and with all of its moving parts stopped Sto...

Страница 51: ...horn replace the part with a new one of identical ratings Bolt M8x45 10 9 UNI 5738 DIN 960 non galvanized partial thread Remove the bolts V and the safety guard on the left hand side of the pickup Ver...

Страница 52: ...of the rotor gearbox Verify that there are no shear bolt parts stuck between the gears Switch the rotor to idle set the rotor coupling level L to neutral Use the crank M supplied with the machine to a...

Страница 53: ...ENSIONERS The roller chains of the machine are tensioned automatically by spring action tensioners Periodically inspect the chain tensioning and readjust if necessary Check the functioning of the auto...

Страница 54: ...t if necessary Check the functioning of the manual chain tensioners Open the left hand guard panel to check and adjust the chain tension and close it again once finished readjusting Feeding roller cha...

Страница 55: ...chain tension Once finished readjusting retighten the counternut d and the bolts V2 Reinstall the guard and retighten the bolts V1 Big roller chain tension Z589 2 Loosen the bolts V1 and remove the g...

Страница 56: ...chain tension Once finished readjusting retighten the counternut d and the bolts V2 Reinstall the guard and retighten the bolts V1 Collector assembly chain drive tension Z589 2 only Loosen the bolts V...

Страница 57: ...remove the guard Loosen the 2 bolts V2 from the machine wall interior Loosen the counternut d then loosen or tighten the adjustment screw VR to set the proper chain tension Once finished readjusting...

Страница 58: ...ng the tensioner upward Retighten the 2 bolts V2 when finished Reinstall the guard and retighten the bolts V1 Pickup chain tension right hand side Remove the bolts V1 and the pickup right hand guard L...

Страница 59: ...9 4 1 DANCING ROLLER SCRAPER Open the baler gate to facilitate the planned actions and lock the gate open with the gate safety lock see Chapter 4 5 9 Gate safety lock Open both side guard panels of t...

Страница 60: ...n each side and adjust the distance D between the roller and the scraper blade by slightly tapping the scraper with a hammer Distance D 0 0 5 mm Once finished adjusting retighten the 4 bolts V then ve...

Страница 61: ...t DANGER When working with the scraper be extremely careful The scraper blade is very sharp The scraper weight is a crushing hazard Remove the bottom roller fastening screws Ru on the gate and relocat...

Страница 62: ...h the gate safety lock see Chapter 4 5 9 Gate safety lock Stop the machine and wait until all moving machine components stop completely Stop the tractor engine and remove the ignition key 2 Loosen the...

Страница 63: ...safety lock and close the gate f Start the tractor and engage the PTO at a low speed to check if the belts are running correctly Repeat the steps a to f until correct adjustment is achieved If the bel...

Страница 64: ...Make the rivet joints from the right hand side to the left DANGER Use a 500 800 g hammer 11 Open the vice and remove the belt by bending it slightly to the back 12 Insert the next staple rivets place...

Страница 65: ...to produce a perfect rivet joint 10 Make the rivet joints from the right hand side to the left DANGER Use a 500 800 g hammer 11 11 Use a special air gun instead of a hammer max pressure 6 bar 12 Open...

Страница 66: ...tempting any maintenance or adjustment of the double cord wrapper Stop the tractor remove the ignition key and wait until all machine parts stop completely Turn off the control system Cord brake adjus...

Страница 67: ...d and move both parts to the required distance Retighten the four nuts d when finished Replacing the blade If the cord wrapper blade is too blunt to cut off the cord replace it if broken reverse it i...

Страница 68: ...ller R by operating the relevant adjustment screw VR located on the stop F CAUTION Be careful when working close to the net wrapper arm and the wrapper blades Open the right hand side guard panel Remo...

Страница 69: ...tter blades If the net wrapper blades do not cut the net any more because they are worn out or broken replace them Remove the rivets R which fasten the blades Replace the worn out or broken blades and...

Страница 70: ...ne over the F Bus control system Adjust the distance X at approx 1 3 mm between the sensor S and its respective reference R as shown in the example drawing which is indicative only With the F Bus cont...

Страница 71: ...VER touch the ground Adjust the pickup service height to keep the prongs at least 2 3 cm over the ground See Chapter 7 6 3 Pickup wheel adjustment for more information 9 8 2 HYDRAULIC PICKUP LIFT You...

Страница 72: ...e control system Loosen the 4 bolts V the 2 top and the 2 bottom which fasten the clamp F of the prong to be replaced Remove the clamp so that the bolt V heads pass the clamp holes Remove the bolt B r...

Страница 73: ...olts V1 and the pickup right hand guard Loosesn the 4 bolts V2 on the cam Adjust the cam alignment by turning the piece and move the pickup prong to or away from the handling assembly or the pickup on...

Страница 74: ...All or several blades are replaced with spares CAUTION Before attempting to disassemble or assemble the blades Open and lock the gate open with the gate safety lock see Chapter 4 5 9 Gate safety lock...

Страница 75: ...s Disengaged position the lever M is down Stop the blades to be removed in the baling chamber by grasping their end and pulling them out You can turn the rotor by hand with great caution to facilitate...

Страница 76: ...osition the lever M is down Install the sharp blades or the blank blades into the respective mount slots You can turn the rotor by hand with great caution to facilitate installation of the blades Make...

Страница 77: ...r demand and improve the cutting performance IMPORTANT Do not overheat the blades when sharpening otherwise their wear resistance will be reduced Sharpen one side of the blade edge only DANGER Proceed...

Страница 78: ...heck the tightness of the fastening bolts and nuts and retighten them as necessary by following the Table 11 4 Tightening torques Check the tightening of all nuts and bolts after the first 3 operating...

Страница 79: ...100 Relubricate all rotating parts wheel toothed rims bearings chains pivot pins and shafts DANGER When relubricating or regreasing follow all relevant safety standards explained in Chapter 4 General...

Страница 80: ...se to the lubricator thoroughlyclean all lubricator connections to prevent mud dirt and foreign bodies from mixing with the grease which would reduce or eliminate the lubricating effect altogether Fee...

Страница 81: ...ctuated each time the gate is closed the motion which actuates the lubricating pump The oil flow rate can be adjusted by directly adjusting the travel of the piston P located on the pump If the oil fl...

Страница 82: ...dition of the automatic lubrication filter Open the left hand side guard panel Undo the clip bands F and replace the filter with an identical new one Retighten the clip bands F Close the left hand sid...

Страница 83: ...the bolts V IMPORTANT 1 Check and periodically inspect the oil level in the transmission gearbox every 1000 bales and or 50 operating hours 2 Use the oils recommended by METAL FACH in Chapter 9 13 Lu...

Страница 84: ...d under the machine where the oil will be flowing and undo and remove the plug screw VT located on the gearbox bottom accessed through the machine chassis frame opening Drain the gearbox oil into the...

Страница 85: ...or collected material Clean them with damp cloths Clean the control terminal screen with a damp cloth and a mild detergent to prevent wear of the stickers 9 16 MAINTENANCE AFTER FIRST 30 OPERATING HO...

Страница 86: ...oil stains DO NOT start the machine Find the oil leak source identify the damage and call your nearest Authorised Service Centre Do the following periodic and regular checks which are obligatory when...

Страница 87: ...that all safety equipment of the machine is correctly set Clean the machine thoroughly Dirt attracts moisture which may corrode metallic parts Inspect the machine thoroughly and replace all damaged a...

Страница 88: ...FTER STORAGE Before operating the machine again thoroughly check the technical condition of the baler and do all maintenance procedures explained in Chapter 9 Maintenance and adjustment Read this Manu...

Страница 89: ...re installed on the machine and available according to the machine configuration PB POWER BOX MF CORD module MC CUTTING module MR NET module This F Bus electronic control system works with the followi...

Страница 90: ...side of the machine which monitor closure of the gate before and during each work cycle 10 2 3 PTO SENSOR An active sensor which transmits the PTO RPM which is used to control the wrapping process 10...

Страница 91: ...sensor detect the number of revolutions of the net spreading roller The control system converts the count signal into the metres of net preset in the program and releases the actuator for the next net...

Страница 92: ...10 2 12 BALING CHAMBER CHARGING SENSOR KIT both sides Two active sensors are connected to two arms which monitor the movement of the belts and indicate the driving direction to assure uniform chargin...

Страница 93: ...s positive the blue cable is negative Route the power supply cable through the tractor to have the COBO connector in a position handy to the operator but always in the rear of the tractor CAUTION Mind...

Страница 94: ...es not obstruct the driving manoeuvres and are clear from any moving parts Press the ON OFF button on the control terminal and check that the device is turned on 10 ET 2 EASYTRONIC CONTROL TERMINAL FU...

Страница 95: ...F2 Do the function displayed in the 1st row of the display bottom right for F2 and bottom left for F1 over the buttons Navigation buttons Move the cursor around the display screen and enable selectio...

Страница 96: ...nic program and the individual button functions 10 ET 4 1 PROGRAM MENU DANGER The program menu descriptions may vary with the equipment configuration of your machine Select the Program icon and confir...

Страница 97: ...e Status icon and confirm with OK This menu enables read only selection and display of the machine status information The menu has four submenu items Info Warnings Machine Test Settings Check 10 ET 4...

Страница 98: ...he respective value Bale diameter Use and to set the target bale diameter to be produced Minimum diameter 60 cm Maximum diameter 165 cm Increment 1 cm Wrapper Use and to select the wrapper type to be...

Страница 99: ...to select whether you want to save choose YES or discard choose NO the changes only when you want to exit the Program Menu by pressing OK or CANC Use or to select the answer and confirm with OK EasyTr...

Страница 100: ...en has three main sections 1 The description of the current work stage 2 The graphical visualisation of the current work stage with or without data 3 the soft key functions for F1 and F2 When you sele...

Страница 101: ...de shown 5 Cutting assembly Active text indication Inactive no text or icons Inactive shown 6 Warning the Warning icon if displayed indicates a fault See Chapter Warning messages at the end of this Ch...

Страница 102: ...rapping command is shown as already selected and confirm with OK Use to select Auto and confirm with OK Press CANC to exit the menu Method 2 Press F2 in the Work menu to open the Other submenu here th...

Страница 103: ...tor can read 1 Wrap type in use Cord shown 2 Pulleys If the pulleys do not turn EasyTronic will display a warning message 3 Number of cord winds at the bale edge 4 Number of cord winds in the bale cen...

Страница 104: ...you to save YES or cancel NO the changes Use or to select the item and confirm with OK F2 OTHER The Other submenu enables direct modification of status of certain machine functions Use or to select th...

Страница 105: ...th cord only NET counter The number of bales wrapped with net only Use R and L to navigate the subcounters Use and to cycle through the Master Counter and the numbered counters Opening a numbered coun...

Страница 106: ...he warning messages on the list the numbers show the total number of listed messages e g 03 15 is the third message of fifteen All Displays the whole list of EasyTronic warnings Each list page shows t...

Страница 107: ...to start the cord wrapping simulation Net Press and hold to drive the net wrapper arm into the baling chamber Use to return the arm to its home position EasyTronic also enables simulating the net wrap...

Страница 108: ...ited Use R and L to select an icon and then use and to select the menu text item and confirm with OK You can display different screens and read the data from the individual lists thereof General Date...

Страница 109: ...f the EasyTronic buttons Confirm with OK or F1 OK Alarm Volume The volume of the major function buzzer Use and to adjust the buzzer volume Value 5 minimum volume Value 10 maximum volume Confirm with C...

Страница 110: ...upted Use and to activate YES or deactivate NO the option Confirm with OK or F1 OK Note Certain other functions are also disabled with the hooks IMPORTANT This function is deactivated when EasyTronic...

Страница 111: ...the option Confirm with OK or F1 OK Auto save cord distance from edge Start the tractor to use this function This function is password protected enter the PIN 00001 Use R and L to choose a digit Use...

Страница 112: ...to the F Bus system Press F2 Scan to find the devices Once finished scanning EasyTronic will display the found devices IMPORTANT New equipment installation with F1 New is restricted to the Dealership...

Страница 113: ...ion is restricted to METAL FACH Dealerships and Service Centres IMPORTANT The following troubleshooting operations and machine settings modifications shall be made in close coordination with the METAL...

Страница 114: ...w When the Home screen is displayed use to select the Motors icon and confirm with OK Use R to select NET wrapper Use to move the inner wrapper arm towards the belts until STOP is displayed Lift the g...

Страница 115: ...its run and leave the net end hanging loose IMPORTANT Once the net has been properly installed set the net wrapper in its original position by pushing before starting the machine to work Press CANC t...

Страница 116: ...lades Use OK and F2 to select Other then use to select the Inactive CUT item Confirm with OK The blades will be withdrawn and the CUT message will be cleared Method 2 Extending withdrawing the blades...

Страница 117: ...onitor the EasyTronic terminal display while sitting in the driver s seat in the tractor cab while the product is charged to the baling chamber and steer the tractor according to the shifting bar blac...

Страница 118: ...u for more information about the baling screens Machine with cutting assembly Z589 2 only Blade status extended withdrawn Two screens will be displayed alternately at work to indicate the current oper...

Страница 119: ...left hand edge and then go home to trigger the cord cutting system If the cord is not cut or gets jammed during the wrapping cycle EasyTronic will issue a display and sound warning However the wrappi...

Страница 120: ...rompt you to open the machine gate to release the bale DANGER Before opening the gate Make sure that you are parked on a flat ground or when parking on a slope the machine gate is directed down the sl...

Страница 121: ...ayed on the EasyTronic terminal will read the following abbreviations CD right hand side loading CS left hand side loading DI bale diameter potmeter ES ejector module MC CUT module MF CORD module MR N...

Страница 122: ...page 119 Z589 Round Baler WORK CYCLE 1 MACHINE READY AND START OF WORK 2 CYCLE IN PROGRESS 3 STOP 4 WRAPPING IN PROGRESS Cord Net 5 BALE READY FOR RELEASE 6 CLOSE...

Страница 123: ...w all the procedures explained in Chapter 9 Maintenance and adjustment PROCEDURES DAYS MONTHS Relubricate all points shown with the sticker P N 7500214 10 Relubricate the gate hinges 2 Relubricate the...

Страница 124: ...oning arms 7 Check the belts and their tensioners 1 Check the tyre pressure 1 Check that no lift hydraulic hose or connectors leak 7 Check the transmission oil level 1 1000 Check the oil filter of the...

Страница 125: ...9 9 7 3 14 10 3 17 12 5 10 13 22 M8 24 17 7 34 25 41 30 3 13 9 16 M10 48 35 4 68 50 2 81 59 8 17 11 16 M12 85 62 7 120 88 6 145 107 19 3 4 M14 135 99 6 190 140 225 166 22 7 8 M16 210 155 290 214 350 2...

Страница 126: ...page 123 Z589 Round Baler 11 6 BELT RUNNING Note The arrows show the direction of belt movement...

Страница 127: ...page 124 Z589 Round Baler 11 7 ELECTRICAL SYSTEM 1 7 pin plug 2 Tail lamp left hand 3 Tail lamp right hand 4 Front lamp left hand 5 Front lamp right hand G YELLOW B WHITE V GREEN M BROWN R RED N BLUE...

Страница 128: ...ble tractor side S1 COBO female connector rear view Red positive 12 V Black negative Power supply cable machine side C COBO male connector rear view Red positive 12 V Black negative Control cable CS L...

Страница 129: ...to DIN 72581 3F Fuses of the POWER BOX PB FUSE 1 yellow 20 Amps Cord drive fuse MF FUSE 2 white 25 Amps CUT drive fuse MC FUSE 3 green 30 Amps Net drive fuse MR FUSE 4 red 10 Amps Accessories electrov...

Страница 130: ...page 127 Z589 Round Baler...

Страница 131: ...e product The pickup speed is too high relative to the working speed The gate sensor is misaligned Reduce the PTO speed The pickup prongs are missing the product The pickup speed is too low relative t...

Страница 132: ...belt tensioning arm rollers are stuck Check the roller bearings Excessive product loss from the machine The product is very dry and breaks up Bale at an increased working speed with the PTO speed red...

Страница 133: ...e or replace the cutter blade The cords are not ahead of the cutting assembly Readjust the blade guiding arm clamp screw The cord does not run over the pulleys The cord is tangled up in the hank Untan...

Страница 134: ...path Remove the product The hydraulic system output is disconnected from the tractor Check and properly retighten the hydraulic output quick release coupling The hydraulic system does not work The hy...

Страница 135: ...cable Make sure that the COBO female connector tab firmly fits the COBO male connector groove The data cable is disconnected from the terminal Plug the data cable connector in the control terminal fe...

Страница 136: ...the bale The bale is in the ejector The display reads Low battery Low battery voltage Check the battery or the tractor alternator system The display reads Incorrect bale wrapping The net cord is not f...

Страница 137: ...available for your baler model 13 1 ACCESSORIES The accessories include optional equipment which is factory installed on custom order when you buy the machine Net wrapper Plastic sheet wrapper Extra...

Страница 138: ...LAND UL KRESOWA 62 WARRANTY CARD BALER Z562 The warranty service is provided on behalf of the Manufacturer by filled out by the seller Date of manufacture Date of sale Serial number Signature of the S...

Страница 139: ...EL PRECAUTIONS 9 4 2 2 MACHINE WARNINGS 11 4 3 MAINTENANCE SAFETY 12 4 4 WARNING STICKERS 14 4 4 1 DRAWINGS 14 4 4 2 PTO DRIVE SHAFT WARNING STICKER 16 4 5 SAFETY EQUIPMENT 17 4 5 1 GUARDS 17 4 5 2 PT...

Страница 140: ...1 8 3 BALING CHAMBER CHARGING optional accessory kit 41 8 4 BALING 41 8 5 WRAPPING 42 8 6 BALE DISCHARGE 42 8 7 JAMMING OF PRODUCTS 43 8 7 1 CLEARING THE PICKUP AND THE RAKE Z589 3 only 43 8 7 2 CLEAR...

Страница 141: ...5 CHAPTER page 10 F Bus CONTROL SYSTEM 86 10 1 F Bus SYSTEM COMPONENTS 86 10 1 1 FUSES 86 10 2 COMPONENTS 87 10 2 1 BALE DIAMETER SENSOR right hand 87 10 2 2 GATE CLOSURE SENSORS BOTH SIDES 87 10 2 3...

Страница 142: ...EASE 120 11 2 LUBRICATION PROCEDURES 120 11 3 MAINTENANCE 121 11 4 TIGHTENING TORQUES 122 11 5 TYRE PRESSURE 122 11 6 BELT RUNNING 123 11 7 ELECTRICAL SYSTEM 124 11 8 CONTROL LINES 125 11 9 FUSES 126...

Страница 143: ...page 140 Z589 Round Baler Notes...

Страница 144: ...page 141 Z589 Round Baler...

Страница 145: ...85 711 90 65 biuro metalfach com pl Sales Phone 48 85 711 98 44 Fax 48 85 711 07 89 handel metalfach com pl Spare Parts Shop Phone 48 85 711 07 81 Fax 48 85 711 07 93 sklep mf metalfach com pl Service...

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