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Translation of the original-

USER MANUAL

METRON 07 C, CI, SlimLine

Version: GB-MN07-M0-004

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Mode: 0

Date: 05.01.2013

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Acknowledgement:

Please read user manual before you start working on the machine!

Содержание METRON 07 C

Страница 1: ...Translation of the original USER MANUAL METRON 07 C CI SlimLine Version GB MN07 M0 004 Mode 0 Date 05 01 2013 Acknowledgement Please read user manual before you start working on the machine GB...

Страница 2: ......

Страница 3: ...IC Team is at your disposal from Monday until Friday between 8 a m and 6 p m tel 49 9927 94 10 0 or fax 49 9927 17 32 Outside our office hours you can contact us at any time via MESUTRONIC Helpline Th...

Страница 4: ...2 Index...

Страница 5: ...SONNEL 13 HAZARDS RELATED TO THIS METAL DETECTION EQUIPMENT 14 ACTUATION 17 GENERAL 17 SAFETY PROCEDURES BEFORE TAKING THE DEVICE INTO OPERATION 17 ACTUATION MANUAL 18 ASSEMBLY 21 INSTALLATION GUIDELI...

Страница 6: ...BLEMS 57 GENERAL 57 CONTROL UNIT MESSAGES 1 XXX 58 SENSOR UNIT MESSAGES 2 XXX 62 DISPLAY UNIT MESSAGES 3 XXX 64 MAINS SUPPLY 66 SERVICE 67 TECHNOLOGY 69 TECHNICAL DATA 69 PLUG CONFIGURATION 70 Etherne...

Страница 7: ...st be adhered to The operating manual is part of the product it must be kept near to the machine and must be accessible to personnel at all times Copyright The operating manual must be treated confide...

Страница 8: ...persons fitted with a cardiac pacemaker Danger of injury to hands Warning of harmful or irritant substances Mandatory signs Take particular care Switch off before carrying out work Warranty and liabi...

Страница 9: ...in force must be observed Mounting the C CI Coil SlimLine 1 horizontal 2 vertical Installation Requirements for the place of installation Sufficient stability and load bearing capacity of the substrat...

Страница 10: ...a conveyor belt application The shape and look of your application may differ but the principle is the same a Metal detector b Electromagnetic field c Product line Metal detection 1 The seeker head c...

Страница 11: ...ossbar is permanently welded the electromagnetic effect on the metal detector remains constant and does not negatively affect the field of the metal detector If the crossbar is only bolted a constantl...

Страница 12: ...ped test parts Generally speaking all metal parts that have at least the same diameter as the balls used for the data sheet values can be detected with certainty irrespective of position and orientati...

Страница 13: ...the manufacturer beforehand This device may not be operated in areas with explosive hazards customized version available outside the stated protective system outside the permitted temperature range Op...

Страница 14: ...he following applies in particular here The product fulfils the CE marking requirements within the machine limits The company that operates the machine is solely responsible for implementing the inter...

Страница 15: ...y and danger notices on the machine In case of malfunction stop the machine immediately and secure it Have faults rectified immediately Observe the safety regulations applicable to the product when ha...

Страница 16: ...sures WARNING Danger of injury due to illegible or missing symbols Keep all safety and danger notices on the plant complete and in a good legible condition Symbol Description Location Hazardous voltag...

Страница 17: ...mplete equipment Wear personal protective equipment and observe the cleaning agent manufacturer s instructions Warning of visual or acoustic signal All operating modes Warning device alarm Instruction...

Страница 18: ...16 Safety...

Страница 19: ...ally take place Only the sequence is described The individual explanations of the menu items must be read in the operating instructions Safety procedures before taking the device into operation Before...

Страница 20: ...ndition the detector is only subject to external influences peripheral disturbances If at this point faulty responses are triggered you have to try and find the source of the disturbance and to correc...

Страница 21: ...p you should if possible use only metal free products The further Stepps depends on the current situation If there are metal events while a metal free product is passing through the coil you should co...

Страница 22: ...oduct see chapter Adjustment Operating level 2 Product memory Repeat the items Start complete production line to Create product until you have set all products that are to be examined with the metal d...

Страница 23: ...r and receiver cables to the metal detector separately from live wires The detector cables can catch noise especially when they are close to motor lines or high power cables To improve the screening o...

Страница 24: ...el mounting surface as a ground Warding near the metal detector will lead to false trippings Vibration less using of the control panel Mount the control panel on a vibration free surface Vibration can...

Страница 25: ...tor can lead to frequency overlapping and hence to false tripping Pay attention to the metal free zone MFZ of the metal detector Do fixed non moving metal parts outside the metal free zone have little...

Страница 26: ...ee of debris The frame must be manufactured with appropriate stability Loose attached parts in particular loose transverse connecting parts such as bracing struts bolted discharge plates cover plates...

Страница 27: ...n the belt is fully loaded this also applies to the conveyor belt when the belt is fed back into the coil Distance approx 10 mm It is advisable to use Duroplex in order to prevent the accumulation of...

Страница 28: ...M12 8 pole A coded socket 6 Free 1x M25x1 5 and 2x M16x1 5 7 Mains connection M20 screw connection 8 Socket M12 4 pole A coded 9 Isolation 10 Lock double bit key 3 mm Opening and closing the electroni...

Страница 29: ...exceeded but must be confirmed by us for the respective project LB Aperture width Aperture height LH Detector length SL Top Bottom thickness SH Distance between threaded bore holes BA 1 BA 2 BA 3 Num...

Страница 30: ...ion minimum values can of course be exceeded but must be confirmed by us for the respective project LB Aperture width LH Aperture height SL Coil length SV Shielding extension optional SH Top Bottom th...

Страница 31: ...al Free zone MFZ non moving metal SL LH 1 MFZ moving metal SL 3 5 x LH 1 1 The metal detector has to be positioned centrically within the metal free zone The calculated values can be used for orientat...

Страница 32: ...y 2 connection recommended Additionally to the optical display you can read the operational status via a potential free contact Factory default if not agreed upon otherwise is Relay 2 R2 is a stand by...

Страница 33: ...chapter Introduction General notes on metal detection Electrostatic discharges If you do not use the mains plug of the shipped package you have to configure the mains connector as follows The electri...

Страница 34: ...32 Assembly...

Страница 35: ...erated using the operating unit on the electronics casing All information necessary for operation are displayed on the screen The protective films must be removed from the display following commission...

Страница 36: ...constant detection accuracy during operation changes to the settings of your metal detector may only be made with authorised access Login is accessed via the button Select a user name After entering...

Страница 37: ...duct name Name of the currently selected product Product memory see chapter Adjustment Operating level 2 Product memory 2 Lot number e g in order to distinguish between different customer orders 3 Sig...

Страница 38: ...utside the envelope these areas are additionally highlighted in colour Please note An unstable and strongly oscillating signal which touches the metal switching thresholds could have the following rea...

Страница 39: ...r way can impair or prevent your metal detector from functioning On the following page you will find an overview of all menu items Depending on the application some menu items may be de activated and...

Страница 40: ...ete Reject counter Reject parameter relais 1 Position Period Reset mode Mechanical delay Reject parameter active 1 Position Period Reset mode Mechanical delay Conveying speed Detection Frequency Trans...

Страница 41: ...ager Password expires Password expires in optional Protocol Reports Detector test After power on Test cycle Test timeout Code input required Test piece learning Test piece count Test piece confirm Met...

Страница 42: ...hould proceed as follows 1 Convey a metal part that should only just be detected Standardised test bodies can be obtained from the manufacturer 2a Metal detection Raise the detection level in small st...

Страница 43: ...carried out once per day The Test reject Unit function is disabled for reasons of safety if the system is in an error condition Start detector test You can start the detector test manually here You c...

Страница 44: ...by pressing New 7 Convey only metal free product during the test runs During learning the measuring signal 2 is recorded and the envelope of the product 3 is determined The number of product passes va...

Страница 45: ...case that the measuring signal 2 has to be adapted to the display window 1 The recording phase then starts again from the beginning Learning timer optional This menu option is visible only in the Aut...

Страница 46: ...er to zero see chapter Adjustment Operating level 1 Reject counter Reject parameters relais 1 active 1 Position switching delay The number set here represents the time delay between detection of the m...

Страница 47: ...ng speed By means of exact matching to the maximum conveyor speed external high frequency influences on the measurement signal can be eliminated The set value is dependent on the actual conveyor speed...

Страница 48: ...ions for setting the secondary frequency with multi mode machines see chapter Adjustment Operating level 2 Frequency Secondary frequency Side frequency If the metal detector is exposed to strong inter...

Страница 49: ...values are intended for service and diagnosis purposes Sensor Unit Measured value designation Measured value Meaning TX_CHECK_SIN_A 12 4V Transmitter voltage A TX_CHECK_SIN_B 12 2V Transmitter voltage...

Страница 50: ...alue designation Measured value Meaning 24V 24 00V Supply voltage 24V 10V 10 V Supply voltage 10V 5V 5V Supply voltage 5V 3 3V 3 3V Supply voltage 3 3V 2 5V 2 5V Supply voltage 2 5V 1 8V LAN CORE 1 8V...

Страница 51: ...se must be touched as precisely as possible with the finger or a fine but not pointed or sharp object Subsequently the calibration is finished and you are taken to the main menu Signal fade out time T...

Страница 52: ...ssword expires has been confirmed with yes The password can be valid for a period of 1 to 365 days see chapter Adjustment Operating level QM Password expires Protocol The evaluation electronics contin...

Страница 53: ...can order standardised reference norms from the manufacturer If a metal signal is triggered the detector is operating correctly If no metal signal is detected during this testing phase or if the metal...

Страница 54: ...requesting a test body to be placed e g Please place ferrite Result 1 ferrite 222 63 If no test body has been configured the test bodies are distinguished by test body number Signal tolerance The sel...

Страница 55: ...preset criteria have been reached in the system warning message is issued see chapter Errors and problems Error messages and hints Intervall The adjustment in minutes and seconds is executed separatel...

Страница 56: ...54 Adjustment...

Страница 57: ...gularly check the connectors of all wires of the metal separator as well as the wires themselves for damage of any kind Damaged and defective components must be replaced Detector Please check regularl...

Страница 58: ...ined and authorised personnel Observe the corresponding notes and product data sheets provided by the cleaning agent manufacturer for o use of the cleaning agents o disposal of the cleaning agents in...

Страница 59: ...or message disappears to change the settings of the electronics if necessary If the error message is acknowledged the machine goes back into normal mode standby relay switches to normal mode If the ca...

Страница 60: ...f the error message could also be a damaged initiator sensor or a damaged initiator sensor connection cable 1 005 Error Reject unit separation faulty The separation position of the separation device w...

Страница 61: ...ulative reject time is re set automatically Please note If the collector bin is not yet full or its contents have already spilled over the Cumulative reject time setting is incorrect 1 011 Error Press...

Страница 62: ...is not within the tolerance range Contact the service department 1 020 Error System monitoring 24 V voltage The voltage is not within the tolerance range Contact the service department 1 021 Error Sys...

Страница 63: ...exceeds a size of 3 KB approx 40 messages Check the Link0 LED Check the connection 1 027 Error mesuNET No connection to server loss of data The log data mesuNET buffered on the unit concerned exceeds...

Страница 64: ...n the tolerance range Contact the service department 2 005 Error System monitoring 15V voltage The voltage is not within the tolerance range Contact the service department 2 006 Error System monitorin...

Страница 65: ...tion procedure of the detector has been deactivated 2 015 Notice Detection active The metal detection and ejection procedure of the detector has been activated 2 016 Warning mesuNET no connection to t...

Страница 66: ...ent 3 006 Error System monitoring 5V voltage The voltage is not within the tolerance range Contact the service department 3 007 Error System monitoring 3 3V voltage The voltage is not within the toler...

Страница 67: ...Adjustment Operating level QM Detector test 3 016 Error Detector test failed Tolerance This message appears if the result of the comparison of the determined test body and the learned test body with a...

Страница 68: ...e device fuse In order to protect the evaluation electronics a time lag 1 25 A fuse has to be used Fuse o k Mains supply not o k Measures Check the voltage actually connected to the mains supply Does...

Страница 69: ...he rating plate or via the menu item Version info see chapter Adjustment Operating level 2 Version info AB number from Adjustment Operating level 2 read version info Serial number device The device s...

Страница 70: ...68 Errors and Problems...

Страница 71: ...g 10 to 50 C Storage Transportation 10 to 60 C Humidity up to 100 without condensation water Ejection time adjustable from 0 1 s to 30 s Mains connection ca 1 8 m cable with safety plug US version wit...

Страница 72: ...e sensor and control unit Connection Display Unit Used by the factory Pin signal Colour code 1 TX orange 3 TX yellow 5 RX white 7 RX blue Pin signal Colour code 1 TX green 2 GND blue 3 TX white green...

Страница 73: ...are configured via the switching outputs Depending on the application different switching inputs switching outputs can be factory preset 24V DC Switching inputs Standard configuration 24V DC Switch ex...

Страница 74: ...nly in case of separate sensor and control unit 5 Display unit connection 6 24 V DC inputs 7 24 V DC active outputs 8 Relay 2 switches by default on error 9 Relay 1 switches by default when metal is d...

Страница 75: ...73 Technology Touch Screen Display Front Back 1 Serial interface RS 485 2 Serial interface RS 232 3 Connector USB 4 Control unit connector 5 micro SD card reader Product name Toast Lot number 12...

Страница 76: ...74 Technology...

Страница 77: ...arranty will become null and void in the case of non compliance Wrong or faulty spare parts can lead to damage malfunctions or total failure and can impair safety danger of injury Please note that var...

Страница 78: ...131 141 142 140 109 110 106 108 102 101 105a 105b 105c 106 105 113 112 114 132 111 120 126 117 122 125 124 128 121 127 115 123 127 116a 116b 122 127 129 T1 Combination light optional T2 Adaptor plate...

Страница 79: ...03 113 Closure with locking latch black 301536 114 Two Way Key 300152 115 Insulating socket M 5 1 set 4 pieces 350241 116a Adapting plate Standard with seal 350247 116b Adapting plate with seal 260052...

Страница 80: ...X 350888 E 108 M12 Socket 4 pol D coded Service interface 200626 State the detector serial no 109 Hinge retainer 303368 110 Detector foot 301714 111 Washer DIN 125 A 8 4 Stainless Steel 301290 112 Cyl...

Страница 81: ...unit retaining frame complete 1 351098 103a Display unit retaining frame 1 260742 103b Front membrane for display unit 1 303807 104 Display Unit 400129 State serial number 104a Display unit with hold...

Страница 82: ...5b Blanking plug M20 x 1 5 MS 300616 106 Screwed cable gland M 16 x 1 5 MS EMV 301653 107 Retaining strip for SlimLine 380157 108a Coil base for C Coil 301714 108b Washer DIN 125 A 8 4 VA 301290 108c...

Страница 83: ...81 Appendix Access codes Please keep this number in a safe place and do not give it to unauthorized persons These access codes are preset in the factory for the users QM 2077 Appendix 11...

Страница 84: ...82 Appendix Example of an EU Declaration of Conformity...

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