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MagCore Plus II, Руководство по устранению неисправностей

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61

MagCore® 

Plus II

1. 

Turn off the power, find the PLC and unplug the black interface cable.

2. 

Turn the switch on PLC (marked with white frame) from "Run" to "Stop", plug the 

PLC-RS232 connection cable and connect with computer, then turn on the power.

3. 

After machine power is turned on, open "EasyClient", then select "write DVZ into 

PLC" and click Next ( → ).

Содержание Plus II

Страница 1: ...MagCore PlusII Troubleshootingguide Ver 2020 1230 www rbcbioscience com...

Страница 2: ...RBCBioscienceCorp TEL 886 2 8912 1200 FAX 886 2 8912 1300 3F No 132 Ln 235 BaoqiaoRd XindianDist NewTaipeiCity23145 TAIWAN http www rbcbioscience com...

Страница 3: ...insideandclosethedoor 3 Turnthemachineon Itwillrunautomaticinitialization letitrunandwhen machinestopsmakingnoiseandnothingmovesinside gotoMaintenance andrunpistontest Notice Iftheproblemyouareexperie...

Страница 4: ...ringPipetting 14 CleaningPistons 14 V AxisImmobilization 17 DetachingHousing 18 ToolsList 18 Procedure 18 Non ResponsiveHMI 21 ReplacingHMIFrame 21 ReplacingTouchPanelScreenPad 25 CalibratingHMIScreen...

Страница 5: ...AxisInspection 49 NoiseduringtheRackMovement 49 Rusting 50 RackImmobilization 50 Motors 51 MotorTest 51 DirectionstoRuntheTest 52 DirectionstoStoptheTest 52 JogTest 53 Sensors 53 Encoders 54 CleaningE...

Страница 6: ...ed with a polarized alternating currentplug Thisplugwillfitintothepoweroutletinonewayonly Thisis asafetyfeature Ifyouareunabletoinserttheplugfullyintotheoutlet tryreversingthe plug Iftheplugshouldstil...

Страница 7: ...00 l 400 l 1 200 l ViralNucleicAcid DNA RNA200 l 400 l 1 200 l FFPEGenomicDNA FFPETotalRNA ForensicDNA PlasmaandCirculatingCell FreeDNA 1 200 l 4 000 l TissueGenomicDNA PlantGenomic DNA BacterialDNA W...

Страница 8: ...6 www rbcbioscience com PCBConfiguration...

Страница 9: ...rive A X3 Y3 V Motor Drive B X4 V Motor Encoder Signal A Y4 X Motor Drive A X5 V Motor Encoder Signal B Y5 X Motor Drive B X6 V Home Sensor Signal Y6 X7 UP Sensor Signal Y7 X8 Y8 X9 Y9 X10 X Motor Enc...

Страница 10: ...T RackX1 2 CartridgeRackX1 3 PowerCableX2 EuropestandardandU S Astandard 4 GreaseX1 5 3mmO RingsX16 6 5mmO RingsX16 7 EmptyCartridgeX10 8 SampleTube ElutionTubeX20 9 PipetteTipX20 10 WasteBoxX1 11 Bar...

Страница 11: ...atotalof14screws Then takeoffthecover OpentheFrontDoor ForRestrictedPerson Installation A B C AccessoryBox Cushioning Material Removecushioningmaterial andtakeoutaccessorybox Removethe pulloutthe Rem...

Страница 12: ...utwardmanually thencuto andremovethetwocableties 2 Pulloutthetouchpanelandtightenscrew aftertouchpaneliserected 3 ersonnelUse C D Removethebracketsandcabletiesthen pulloutthetouchpanel Removethetwobra...

Страница 13: ...neinitializesthevaluesarebeingwrittenintoPLC Youwillhave todothisonceandtheywillstayinthememory Tap Maintenance nextpage Advanced Password 1688 Gotopage Teachposition andfollowthestepsbelowtocalibrate...

Страница 14: ...attheW4inthepositions1and16ontheT rack 2 RunW4pistontestandobservethedistancebetweenrealpositionandcorrect position 3 Xposition 1mm 92Pulse Direction Inward Xaxismovesinward pistonswillbeoutward minus...

Страница 15: ...er Value Upload V_200 Position Load Define 10ul POS 100ul POS 55ul POS 45ul POS Input Pulse Maintenance Teaching Position Back 7 8 9 0 0 0 4 5 6 1 2 3 07 13 2020 09 25 32 Clear Enter 31053 12399 12399...

Страница 16: ...hismeansthegreaseonthepistonsworeoff Lubricatetherodsinsidethepistons Iflubricatingthepistondoesnothelp replacethepiston youcansenduspistonsfor maintenanceorinstallnewones 1 Takeoutcartridgerack moveV...

Страница 17: ...15 MagCore PlusII 3 Thereisaholeonthemetalrod fixthemetalrodwithahexkey thenunscrewthe upperscrew 4 MovetheVaxistohighestpositionmanuallyorbyJOGmode...

Страница 18: ...rsidewitha cottonswab butdonotscrewthecapandnut anddonotdisassemblethepiston orthetensilestrengthmightbealteredandloseaccuracy 6 Followthereversedstepstoinstallpistons pushthemetalsheetinwardgentlyand...

Страница 19: ...etorunjog testforV axisormoveitmanually thisindicatesthattheX ringsinsidethepistons havewornoff DonottrytoexchangeX rings openingthepistonwillchangeitstensilestrength andpipettingwillloseaccuracy Repl...

Страница 20: ...ng ToolsList Procedure 1 Hexwrench 3mmand4mm 2 Philipsscrewdriver 1 Turnoffthepowerandunplugthepowercable 2 Unscrewthe8screwsmarkedwithredcircles loosenthe2screwsmarkedwith greencircles noneedtotakeou...

Страница 21: ...screwthe4screws markedwithredcircles withhexwrench 4 Pushtherackbase Xaxis allthewayinside loosenthe2screwsonthepowercord socketstand noneedtotakeoutthetwoscrews markedwithredcircles then pushthepower...

Страница 22: ...20 www rbcbioscience com 5 Seethepicturebelow putyourthumbsonthebase blackpart puttheotherfour fingersonthewhitebarandholdit thenpullthewhitebargentlyanddisassemble thehousing...

Страница 23: ...21 MagCore PlusII OnlyforP26R0001xxxxx P26R0069xxxxx 1 Removethehousing 2 Unscrewthescrewmarkedwithredcircle Non ResponsiveHMI Replacing HMI Frame...

Страница 24: ...nce com 3 CutoffthecabletieonLEDcable loosenthescrewsonsockets3and4 unplugall thecablesonHMI 4 Unscrewthethreescrewsonthetopoftheframe markedwithredcircles holdthe frameduringunscrewingthelastscrew th...

Страница 25: ...acrylicboard LEDstrip andallthecomponentsmarkedwithred circles thetwometalsheetsmarkedwithgreenarrows 6 Installthefixingplatesonthefourpositionsmarkedwithredcircles installHMI acrylicboard LEDstripand...

Страница 26: ...one washeroneachsideofthescrewhole markedwithredarrows thetightnessof thescrew markedwithagreenarrow isrelatedwiththesmoothnessofthetouch screenpanelmovement pushandpullthepanelfortestingandtightenth...

Страница 27: ...MI youcantakeaphotoasarecordbeforeunplugging theconnectors 3 Removethenutsatthefourcorners markedwithredcircles andthetwometal sheets markedwithredarrows screwgentlyorthethreadrodmightbebroken thendet...

Страница 28: ...4 Removethefilmonthenewpad pasteitontheframe theinnersideislarger do notscrewthefourinnernutsbehindthemetalsheets markedwithredarrows 5 Followthereversedstepstorestorethemachine installHMI plugthefive...

Страница 29: ...airtargetasitappears atfourcornersandinthecenter 3 Tap Ok 1 Removethehousingandopenthedoor 2 Loosen3screwsonthetopofthemainframe Pleasenotice thescrewheadsare locatedundertheframe toloosenthemreachfro...

Страница 30: ...hegapbetweenHMIframeandthedoor bypushingHMIframeforward orbackward 4 ToadjustHMIframeangleloosen3screwsonthesideofthemainframe 5 Pushtheholderforward backward 6 TightenloosescrewstofixHMIframeandholde...

Страница 31: ...29 MagCore PlusII 1 Detachthehousing 2 Unscrewthescrewmarkedwithredarrow 3 Unscrewthetwoscrewsanddetachthemetalbar thetrack Replacing Touch Panel Sliding Component...

Страница 32: ...allcartridgerackproperlyputitinsidebyslidingallthewayintothemachine Therearemagnetsatthebackoftheaxis theyhelptofixtherackintheright position Youwillhearaclicksoundwhentherackisintherightposition 2 If...

Страница 33: ...djustthepositionofthe metalplatesonthecartridgerackbyloosening2screwsandmovingtheplate forwardorbackward 3 Iftheproblemremains adjustXhomesensorblockplate asshowninthepicture below Loosen2screws circl...

Страница 34: ...dingdoorandfindthetwoscrewsatthebackoftheinstrument markedwithredcircles looseneachoneofthetwoscrewswithahexkey 2 5mm donotloosentwoscrewsatonce 3 Shiftthedoorleftwardorrightwardalittlebit closeandope...

Страница 35: ...on 5 Unscrew2screws screw1andscrew2onthetopoftheswitchanddisconnectthe wires 6 Thereisarodontopofthedooralignedwiththeswitch Itshouldtouchtheswitch Loosenscrew3andscrew4 movetheswitchbackandforthuntil...

Страница 36: ...34 www rbcbioscience com AxisMisplacement AxisDirections...

Страница 37: ...hifted Inthiscasepistonmodulewillbeshiftedsideways tothefrontortotheback Tocheckforthismisalignmentfollowthestepsbelow Foraxistiltedtotheside 1 Putcartridgerackandtipsinsideandlowerthepistonsuntilthey...

Страница 38: ...oftheframeuntilthepistons alignwiththetips 6 Tightenthescrewsback Fortheaxistiltedforwardorbackward Allthepistons alignonone line Pistonismisaligned backwards Pistoniscentered Pistonismisaligned forwa...

Страница 39: ...wsonbothsidesofthemachine AfterthescrewsareloosenedY axisframecanbemovedbackwardandforward 4 PutthetipsintotheT rackandadjustthepositionoftheframeuntilpistonsalign withtips Tightenthescrewsback 5 Cali...

Страница 40: ...eis anythingobstructingaxismovement removeit cleanandlubricatetherails Do XaxisJOGtest ifthedifferencebetweenencodervalueandpulseissmall then checkthemotorandencoder ifthedifferencebetweenencodervalue...

Страница 41: ...d black greenyellow TheorderofVaxisencoderisred black yellow green Checkiftheorderofthefourcablesiscorrect I O IN I O OUT X0 Y Motor Encoder Signal A Y0 Y Motor Drive A X1 Y Motor Encoder Signal B Yl...

Страница 42: ...le X ECD X HOME Xmotorlinewith cable V ECD V HOME Vmotorline Turnonthepower checkifXaxisishomingnormallyduringinitialization Ifitis X motorandmotorlinehavenoproblem themostlikelycauseisthemalfunctiono...

Страница 43: ...n I O IN I O OUT X0 Y Motor Encoder Signal A Y0 Y Motor Drive A X1 Y Motor Encoder Signal B Yl Y Motor Drive B X2 Y Home Sensor Signal Y2 V Motor Drive A X3 Y3 V Motor Drive B X4 V Motor Encoder Signa...

Страница 44: ...order yellow white blue 2 IftheLEDisstilloff changethecable 3 IfLEDdoesnotreacttotheobjects nexttothesensor changethecable INFO Wrong Correct Maintenance IO Check Back X00YMotorACMDPulse X01YMotorBCMD...

Страница 45: ...acorrespondingpartofPCBisnotworking Checkheatdissipatorsandfuses Fuseonthepictureabovecutsoffthepartoftheboardthatisresponsiblefor sensorsandencoders Checkifthisfuseisworking Ifanythingfromaboveisnotw...

Страница 46: ...heymatch Iftheydon t PLCresponsetimeisslowand youmayneedtoreplaceit Checkwireconnections cableCBL 0032 makesuregreenandpurplelinesarenot loose MakesureCBL C006ispluggedcorrectly Thesameprocedureapplie...

Страница 47: ...withtheholesintheheatingrodand don tgoinsidethem heatingrodwillpushcartridgesupandtheywillbend stuckor break Topreventthisfromhappeningalwayspushthecartridgeracktotheinnermost Ifthegapatthebackremains...

Страница 48: ...duledothe following Unplugit releasethecablesandswitchthem Fixthembackintheconnector PlugthecablebackintothePCB Nowthemotorwillmoveintheoppositedirectionandreleasethecartridges 3 Turnthemachineonandgo...

Страница 49: ...nsidethemachine makesurethatallthecartridgesareproperlyplaced andrunM motortest cartridgesshouldnotmove 1 IfM axishasaproblemandisnotproperlyalignedwithX axisheatingmodulewill pushthecartridgesup Toch...

Страница 50: ...atingwellsofthecartridgesareproperlyalignedwiththeholesof theheatingmodule andnothingislooseanywherealongtheM axis 3 Ifthedistanceisnotthesameontwosides loosen4screws 4 Adjustthedistancebetweenheating...

Страница 51: ...atmoveX axisbelt Themotor Turnoffthemachineandtrytorotatetheaxistocheckifitisstuck X axismovement Switchoffthemachine pushandpulltheaxistoseeifitmovedsmoothly Iftheproblemremainscontactyourlocalengine...

Страница 52: ...eontherailwith90 alcoholwithasoftcloth Usegreasetolubricatetheslidersandtherailifneeded RunUVsterilization Ifreagentsarespilledandleftinsidethemachineandontherails itwillbetakeninside theslidersasmach...

Страница 53: ...houldbestoppedmanually Motortesthelpstoassurethatallthemoving responsibleformovementpartsofthe axisandmotorsareinagoodconditionandarefunctioningproperly Motors Ymotorcable Y motor V motor M DCmotor X...

Страница 54: ...V Axis Motor X Axis Motor Test Moving Continue Abort Pause Maintenance Processing Pause 07 13 2020 09 25 32 SelectMaintenancefrom theHomeScreenmenu Torunthetestpress Execute SelectMotorTest ToPause S...

Страница 55: ...evaluesmatch Maintenance Motor Jog If you press JOG too much it will generate an error and encoder and pluse 10 te may be a problem 07 13 2020 09 25 32 X Axis Motor Encoder Pluse Speed 25128 25130 120...

Страница 56: ...rethetwovalues MotorEncoderandPulse arethesameor 10 CleaningEncoderDisc Ymotorencoder Vmotorencoder Xmotorencoder Removerthecoverof encoder counterclock wiserotation Usenapkintoclean thedust withoutan...

Страница 57: ...dministrator Back Load Speed Default Teach Position Motor JOG Test IO Check Resetting RD Use 07 13 2020 09 25 32 Maintenance IO Check Back X00YMotorACMDPulse X01YMotorBCMDPulse X02YHomeSensor X03Space...

Страница 58: ...screen Theacceptabletemperaturerangeis65 10 Cor90 10 C TogetaccuratemeasurementsgotoRDmodeandruntheheatertest Highlighted numbersaretheprecisetemperatureandshouldbeveryclosetothetemperature shownbythe...

Страница 59: ...doesnotreach60degreesin5 7minutesor90 degreesin10minutesdothefollowing 1 Measureheatingmoduleresistance Cutthecabletiesanddisconnectthewires Heater Test 44 C 111 F MM DD YYYY HH MM SS 6WDJH HDWLQJ 7 7...

Страница 60: ...ttertoreplacethepart 2 CheckifallSSRconnectionsaretight 3 Ifconnectionsareloose tightenthemandmakesurenocablesdropoff 4 MeasurethevoltageattheSSRinput SSRoperation SSR SSRLED Heater Vin On Off Blinkin...

Страница 61: ...59 MagCore PlusII Measureheatervoltage...

Страница 62: ...vertercabledriverinstalled AfterSoftwareUpdate HMI PLCandProgram rewriteX YandVvaluesandspeed intothePLC ForXandYcopyexistingvalueandsaveit ForVandSpeedloaddefault valuesandsavethem oneUSBtoRS232adapt...

Страница 63: ...unplugtheblackinterfacecable 2 TurntheswitchonPLC markedwithwhiteframe from Run to Stop plugthe PLC RS232connectioncableandconnectwithcomputer thenturnonthepower 3 Aftermachinepoweristurnedon open Eas...

Страница 64: ...62 www rbcbioscience com 4 Clickthefolder markedwithbluecircle thenselectPLCsoftwareforupdate the filenameextensionis dvz 5 Select Local PLCCOMPort and COMPort BaudRateis9600bps thenclick Download...

Страница 65: ...tnumberindevicemanager Goto devicemanager andcheck theRS232 usbconvertercableisthesameasthe PLCCOMPort whileupdating seebelowfigure 6 Downloadprogressbarwillbedisplayedifconnectedsuccessfully download...

Страница 66: ...rdownloadiscompleted turnoffthepower turntheswitchonPLC marked withwhiteframe from Stop to Run unplugthePLC RS232connectioncable thecablelinkedwithcomputer andplugtheoriginalinterfacecable 8 Goto Syst...

Страница 67: ...USBdrivetothe USBport thenHMIsoftwareupdateinterfacewillopenautomaticallyafterUSB flashdriveisdetected tap Download FormatUSBFlashDrivetoFAT32 USBFlashDriveavailablecapacities 32GB 2 Passwordis111111...

Страница 68: ...filenameis PLUSII HMI 6numbers cxob filenameextensionis cxob the6numbersissoftware version 4 Tap Download thenreboot unplugUSBflashdriveandgotohomepage 5 Goto SystemStatus andchecktheHMIversion Setup...

Страница 69: ...67 MagCore PlusII 1 DownloadthelatestversionofprogramfromRBCwebsite unzipthefileon computer Thereare3emfilesinthefolder usethenotepadtoopenthefileem2 typethe machine sS Nandonespace Program...

Страница 70: ...atus Systemteachingdatasheet 2 Copythe3files em0 1 2 totherootdirectoryofaFAT32formattedUSBFlash Drive USBFlashDriveavailablecapacities 32GB 3 Tap Maintenance nextpage insertUSB 4 Tap Close whenyousee...

Страница 71: ...conds 7 Tap confirmation DUQLQJ Execute Cancel 07 13 2020 09 25 32 Program Update DUQLQJ Execute Cancel 07 13 2020 09 25 32 Program Update Do not turn off power during update Please Wait a moment Comp...

Страница 72: ...70 www rbcbioscience com 8 GotopageSystemStatusandchecktheProgramVer...

Страница 73: ...heUPsensor 4 CheckconnectionbetweenPCBandPLCCBL_0032 checkX13onPLC 5 CheckmotorconnectiontoPCB DCMOTOR 6 CheckmotorconnectiontoPLC CBL_0034 Y10 orange 7 CheckifthereisanyobstructionpreventingM axisfro...

Страница 74: ...on 10 Y_HomeSensorFail NoresponsefromY Homesensor 1 CheckPLCX00terminal makesurethecable CBL 0031 isnotloose 2 Checkmotorconnectiontopower PCBandPLC 3 Checkencodercable YECD 4 CheckhomesensorcableS002...

Страница 75: ...cables M005 M006 if connections are loose or cables are damaged motor will losepowerandtriggeranerror 4 Manually check if V axis can move well Switch the machine off and push pull liquid handling mod...

Страница 76: ...s to be replaced 5 ReplacePCB 18 X_Encodernochange NosignalresponsefromtheEncoder 1 CheckPLCX10terminal makesurethecable CBL 0032 isnotloose 2 Checkifencoderisfunctioningproperly 3 Cleanencoderdisc 4...

Страница 77: ...shorshaketoohard itmaymessthecalibrationup Wesuggesttouseasoftclothandalotofwaterandgrease Tocleanthebearingsusegreaseguntoinjectthegreaseinsidetheslider Makesurethecablesandconnectorsarenotgettingwet...

Страница 78: ...samesizeasthecartridge 3 Liquidinsidethepiston Badtipfilter Cleanthepistonsfollowingthedirectionsforcleaningthepistons Sample Pretreatmentissue 1 Replacethepistons Sendpistonsformaintenance 2 FollowRB...

Страница 79: ...istanceoftheheaterswitch 4 CheckifthereisvoltageattheinputandoutputterminalsofSSR 5 Check Pick IC go to the System Status Pick IC If the number is 0279 Pick IC is functioning properly ifitis0000PickIC...

Страница 80: ...anuallyswitchULlightoff 13 Tipspickuptubes Instrumentcalibrationisoff 1 CheckifpistontipsarecenteredwiththewellsoftheT rack 2 CalibrateY axisand orX axis 14 HMIshowsRBClogo butdoesnotloadfurther 1 Che...

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