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BA 074890.020/11.14

Original operating instructions

RTS 1000

Pressurisation System
with addressable compressor
monitoring unit ACS

Содержание RTS 1000

Страница 1: ...BA 074890 020 11 14 Original operating instructions RTS 1000 Pressurisation System with addressable compressor monitoring unit ACS...

Страница 2: ...mation on storage 11 Functionality of pressurization system RTS 1000 11 Product description 12 Product marking connection and operation 12 Instrument panel 13 Pressurised air supply storage drying and...

Страница 3: ...ics 36 Normal mode 36 Shut down operation 36 Emergency mode 37 Shut down operation 37 General comments 38 Maintenance 38 Cleaning or changing compressor air intake filters 38 Change micro filter eleme...

Страница 4: ...bar 10 Relative humidity output air typical approx 1 5 Regeneration air mass approx 270 300 l h 10 Regeneration time drying agent container 60 s Content air storage tank 6 l Ambient temperature limit...

Страница 5: ...and secure operation of the system Certificate for savety valve and air storage tank A3 wiring diagram A3 circuit diagram The system should be put into operation only if all documents have been read a...

Страница 6: ...ry out maintenance and repair work on the pressurization sys tem yourself for daily use It contains safety instructions which must be observed During operation other instructions must be observed if n...

Страница 7: ...g instruction must always be stored within reach For the safety of persons in charge Operator Operator is any natural or legal person who uses the equipment or on whose instructions the equipment is u...

Страница 8: ...r property Specific faults which may compromise safety have to be corrected immediately The pressurization system RTS 1000 must only be installed operated serviced and repaired by persons who have bee...

Страница 9: ...tive parts of the electrical equipment must be protected against direct contact according to their volt age frequency usage category and place of operation by insulation position arrangement or perman...

Страница 10: ...equipment has to be started up a second per son should always be present to disconnect the equipment in an emergency situation Always carry out work with greatest care and attention Watch out for the...

Страница 11: ...drying agent container the existing drying agent is regenerated by a branch current of the already dried air The humid rege neration air blows out through the diffuser The air dried in this way is st...

Страница 12: ...inet 4 Product marking compressor The name plate is found on the compressor hou sing 5 Electrical connecting block with MFR and switches 7 Pneumatic dryer panel 8 Compressor 2 1 condense the air drawn...

Страница 13: ...tures 10 physical parameters of the pressurisation equipment and triggers an alarm when indicated contact system voltage compressor runtime and operating hours relative humidity of output air temperat...

Страница 14: ...ively by one of the two drying agent containers and lead the regeneration air flow from the passive drying agent container outside to condensate surge tank 37 Micro filter 1 5 protects the control and...

Страница 15: ...Page 15 39 35 37 36 36 23 42 28 27 24 6 33 38 40 41 32 22 29 25 8...

Страница 16: ...Y2 to change the drying agent container in the clock pulse switches off the compressor via the motor contactor 44 K1 and activates the signal F when the humidity content of the dried air is inadmissi...

Страница 17: ...nal LED AC 51 Signal LED Remote 52 Signal LED F On 53 Signal LED T Runtime not active 54 Signal LED Y1 state 55 Signal LED Y2 state 56 Signal LED Comp OK 57 Signal LED State Comp in 58 Signal output L...

Страница 18: ...conditions a condensate storage tank is not nee ded 10 Electrical connection Deadly risk Electrical connection must only be made by electrical specialists After connecting electricity Take caution wit...

Страница 19: ...enance Compressor maintenance and servicing operations are described on pages 40 41 Compressor spare parts Compressor spare parts are listed on page 50 Fault remedy Compressor faults and their remedie...

Страница 20: ...d The marker can be moved up and down by the adequate keys Pressing the soft key select chooses the menu item To return to an higher menu level choose menu item back or press soft key back All menus a...

Страница 21: ...Page 21...

Страница 22: ...2 MFR Alarm Display press soft key select Display D3 5 MFR alarm display appears Alarms Signalisation F humidity AC operating voltage T compressor runtime DC signal voltage option W maintenance WT doo...

Страница 23: ...FR info Menu selection Menu D1 Disp Device MFR press soft key select Menu D2 2 MFR Info press soft key select Display D3 7 MFR Info appears Version date and time of the MFR software release are displa...

Страница 24: ...he value Pressing the keys for a longer time increases the speed of alteration of the values of runtime maintenance and operating hours Pressing the soft key set stores the set value MFR settings Menu...

Страница 25: ...oft key select Menu D2 1 ACS Settings press soft key select The air flow value must be set accordingly to the mounted flow module Factory setting is already appropriate Display D3 2 ACS Settings appea...

Страница 26: ...hen humidity monitoring is bypassed e g running dry of the system by pressing the button F off 61 54 Signal LED Y1 state illuminates when air dryer 1 is active relay KY1 and solenoid Y1 are activated...

Страница 27: ...W activates and Relais K A deactivates Signal LED A 59 illuminates Alarm A must occur in the remote control center if a signal line is connected Fuses A Fuse AC safeguards the AC circuit supply volta...

Страница 28: ...equipment Main power is connected and activated Turn motor protective switche 43 to I The compressor starts MFR 45 indicates at the same time The yellow Signal LED State Comp in 57 flashes The yellow...

Страница 29: ...is active The red Signal LED F 48 flashes in the MFR either the electrical connection to the humidity sensor or the humidity sensor 41 itself is broken In this case check the connection line or change...

Страница 30: ...ox 2 4 A 70 Change setting Deadly risk Switch off operating voltage Unscrew or disconnect back up fuse Then with a small screw driver turn the setting screw 70 approximately to the setting indicated a...

Страница 31: ...se regarding the compressor run time The change of the valves is visualised by the LEDs Y1 State 54 and Y2 State 55 on the MFR and the LEDs at the solenoid valves 36 It is also audible by the sudden e...

Страница 32: ...e of switching pressure First set the cut out pressure and then the cut in pressure because changing the cut out pressure leads to a change in the cut in pressure This means the difference between cut...

Страница 33: ...ting nut pull out hose Connect the supplied testing hose 80 to the pressure lim iting valve 38 and the manometer high pressure 17 so the manometer high pressure 17 can be used as a test gauge Close sa...

Страница 34: ...pen safety valve high pressure 29 and and discharge tank Close safety valve high pressure 29 after this Switch on operating voltage after a few minutes the red signal LED F 48 illuminates on the MFR 4...

Страница 35: ...st be used only if a fault occurred the high pressure safety valve 18 is open and the shut off valve cable pressure 13 is shut Humidity monitoring must be reactivated immediatly after trouble shooting...

Страница 36: ...monitoring lines 13 Switch on motor protective switch 43 Wait until the equipment is charged The compressor switches off at 5 0 bar Open shut off valve 6 43 the compressor automatically switches on an...

Страница 37: ...lve 6 Depressurise the equipment by opening the safety valve high pressure 29 Remove the pressure hose of the compressed air con sumers from equipment output 12 at the equipments back side Attach pres...

Страница 38: ...loosened screw joints again Maintenance Cleaning or changing compressor air intake filters Deadly risk Working on open live equipment Do not operate the equipment with damp hands Caution live componen...

Страница 39: ...er changing drying agent of the drying agent containers 35 see page 40 Detach micro filter Remove filter cup 85 by loosening the connecting nut from the filter head 86 Unfasten hollow grub screw 87 wi...

Страница 40: ...er assembly bracket with the dry ing agent containers 35 and take both out 35 91 35 91 3 Disassemble drying agent container Risk of injury Do not touch drying agent with wet hands heat build up Risk o...

Страница 41: ...ng agent container Insert and screw lower assembly bracket with the drying agent containers 35 again on back panel of equipment Screw all hose lines again onto the drying agent containers 35 7 Check s...

Страница 42: ...h replace double non return valve 39 if necessary see page 41 Check hose replace diffusor if neces sary Check cycle time see page 31 Watch relay KY1 u KY2 check wiring and plugs of solenoid valves Re...

Страница 43: ...nal LED F 48 on the MFR turns off the pressurised air is dry The green Signal LED F on 52 on the MFR is still turned off no humidity monitoring Warning Pressing the button F off overrides the humidity...

Страница 44: ...on with heated components Normal mode see page 37 Switch on operating voltage Wait until the equipment is charged Signal LED F 48 on the MFR 45 turns off The compressor switches off at 5 0 bar Open sh...

Страница 45: ...ronment Please send the old depressurised system back to LANCIER Monitoring GmbH for professional recycling or disposal Contact LANCIER Monitoring GmbH Phone 49 0 251 674 999 0 Fax 49 0 251 674 999 99...

Страница 46: ...ressor monitoring unit 072891 010 13 Compressor hose 074515 000 14 Micro filter complete 056358 000 15 Solenoid valve 3 2 way when ordering replacement part specify voltage and frequency 031538 000 16...

Страница 47: ...Page 47 7 16 14 15 15 18 17 13 20 24 8 23 10 6 9 4 22 21 19 8...

Страница 48: ...0 L Sealing ring for upper filter disc 056715 000 O Bottom filter disc 004445 000 N Sealing ring top top bottom 004173 000 J Compression spring 011293 000 The components on this page marked with are a...

Страница 49: ...lter element 056359 000 2 O Ring 034390 000 2 1 Electric equipment Item Name Order no 1 Motor contactor K1 067950 000 2 Motor protective switch Q4 067951 000 3 Multifunktional relay MFR 073285 002 4 S...

Страница 50: ...essure 11 1 Manometer High pressure 11 2 Manometer Cable pressure 1 11 3 Manometer Cable pressure 2 11 4 Manometer Interim pressure 11 5 Contact manometer High pressure 11 6 Contact manometer Cable pr...

Страница 51: ...Page 51 Pneumatics diagram Nr 074891 000...

Страница 52: ...Signal relay N K16 Time relay 8 min 1 K17 Time relay 8 min 2 K18 Switch clock K19 Switching relay K20 Signal relay W K21 Time relay Backlash K22 Switching relay K23 Signal relay V M1 Motor Compressor...

Страница 53: ...Page 53 Circuit diagram Nr 074880 000...

Страница 54: ...Signal relay N K16 Time relay 8 min 1 K17 Time relay 8 min 2 K18 Switch clock K19 Switching relay K20 Signal relay W K21 Time relay Backlash K22 Switching relay K23 Signal relay V M1 Motor Compressor...

Страница 55: ...Wiring diagram Nr 074881 000 Page 55...

Страница 56: ...e been consulted EN 12100 1 and 2 Machine safety EN 286 1 Simple imitation pressure tank for air or nitrogen part 1 EN 60204 1 Electrical fittings of machines EN 61000 6 1 Interference resistance faul...

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