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9-36

Service life alarm--(LIFE)
(Function code data = 30)

This signal is turned ON when it is judged that the service life of any of capacitors
(capacitor in the DC link circuit and electrolytic capacitors on the printed circuit boards)
and cooling fan has expired.

The judgement level for service life are as follows. This information can be checked in
Menu #5 "Maintenance information" of Programming mode.

Parts

Judgement level for service life

Capacitor in the DC link

circuit

Capacity: Max. 85% of factory default

Capacitor/s on the
printed circuit boards

Accumulated run time: 61,000 hours or more

Cooling fan

Accumulated run time: 61,000 hours or more (1.5 to 3.7 kW

models) (Based on the assumption that the inverter runs in an
ambient temperature of 40°C)

This facility provides tentative information for service life of the parts. If this signal is
issued, check the service life of these parts in your system according to the maintenance
procedure to determine whether the parts should be replaced or not. To maintain stable and
reliable operation and avoid unexpected failures, daily and periodic maintenance must be
performed. For details, refer to the FRENIC-Mini Instruction Manual, Chapter 7
"MAINTENANCE AND INSPECTION."

Inverter running--(RUN2)
(Function code data = 35)

This signal is turned ON when the main switching circuit (IGBT gates) is activated; it is
OFF when it is not activated.

Overload prevention control--(OLP)
(Function code data = 36)

This signal is turned ON when the overload prevention facility is activated if the frequency
drop rate comes to be the setting specified by function code H70. The minimum ON-
duration is 100 ms.

For details of the overload prevention control, refer to the descriptions of function
code H70.

Current detection--(ID)
(Function code data = 37)

This signal is turned ON when the output current exceeds the operation level specified by
function code E34 and stays in this status for the duration specified by function code E35
(on delay timer). The minimum ON-duration is 100 ms.
If the output current drops to 90% of the operation level, this signal is turned OFF.
This signal can be used as a reference for determining the running speed in the operation of
load machinery or system, by monitoring the inverter's load state.

Function codes E34 and E35 are effective not only for the current detection (ID),
but often also for the overload early warning (OL) and low level current detection
(IDL).

Содержание frenic mini series

Страница 1: ...USER S MANUAL Fuji Electric Co Ltd MEH446...

Страница 2: ...Compact Inverter User s Manual...

Страница 3: ...produced or copied without prior written permission from Fuji Electric Co Ltd All products and company names mentioned in this manual are trademarks or registered trademarks of their respective holder...

Страница 4: ...No Description Catalog MEH441 MEH451 General description specifications and external drawings of the product Instruction Manual INR SI47 0754 E Acceptance inspection mounting wiring of the inverter op...

Страница 5: ...itions possibly resulting in minor or light bodily injuries and or substantial property damage Failure to heed the information contained under the CAUTION title can also result in serious consequences...

Страница 6: ...frequency of the inverter High speed operation at 60 Hz or more can also result in more noise High speed motors If the set frequency is set to 120 Hz or more to drive a high speed motor test run the...

Страница 7: ...the motor The electronic thermal facility of the inverter can protect the motor The operation level and the motor type general purpose motor inverter motor should be set For high speed motors or water...

Страница 8: ...rimp Terminals and Appendices App G Allowable Current of Insulated Wires Wiring type Do not use multicore cables Wiring Grounding Securely ground the inverter using the grounding terminal Driving gene...

Страница 9: ...nce and display alarm data Part 2 Driving the Motor Chapter 4 BLOCK DIAGRAMS FOR CONTROL LOGIC This chapter describes the main block diagrams for the control logic of the FRENIC Mini series of inverte...

Страница 10: ...pressing Harmonics for General purpose Inverters App C Japanese Guideline for Suppressing Harmonics for Customers Receiving High Voltage or Special High Voltage App D Effect on Insulation of General p...

Страница 11: ...3 3 3 Monitoring the Running Status Drive monitoring 3 14 3 3 4 Checking I O Signal Status I O checking 3 17 3 3 5 Reading Maintenance Information Maintenance information 3 20 3 3 6 Reading Alarm Info...

Страница 12: ...2 6 4 2 Options for Operation and Communications 6 21 6 4 3 Extended Installation Kit Options 6 24 6 4 4 Meter Options 6 26 Part 4 Selecting Optimal Inverter Model Chapter 7 SELECTING OPTIMAL MOTOR AN...

Страница 13: ...nd Screw Specifications 8 21 8 4 3 1 Main circuit terminals 8 21 8 4 3 2 Control circuit terminal 8 22 8 5 Operating Environment and Storage Environment 8 23 8 5 1 Operating Environment 8 23 8 5 2 Sto...

Страница 14: ...Voltage A 15 C 1 Application to general purpose inverters A 15 C 2 Compliance to the harmonic suppression for customers receiving high voltage or special high voltage A 16 App DEffect on Insulation of...

Страница 15: ...Part 1 General Information Chapter 1 INTRODUCTION TO FRENIC Mini Chapter 2 PARTS NAMES AND FUNCTIONS Chapter 3 OPERATION USING THE KEYPAD...

Страница 16: ...his chapter describes the features and control system of the FRENIC Mini series and the recommended configuration for the inverter and peripheral equipment Contents 1 1 Features 1 1 1 2 Control System...

Страница 17: ...models of 0 4 kW or larger which makes it possible for an optional braking resistor to be connected to increase the regenerative braking ability for conveyance and transportation machinery that requi...

Страница 18: ...Savings PID control function Permits motor operation while controlling temperature pressure or flow rate without using an external device such as a temperature regulator Refer to Chapter 4 Section 4 8...

Страница 19: ...otor is compatible or not Two points can be set for a non linear V f pattern The addition of an extra point total 2 points for the non linear V f pattern which can be set as desired improves the FRENI...

Страница 20: ...ess model Models with built in braking resistor are available on order Inverters of 1 5 kW or over are available in a braking resistor built in type Since installation and wiring of a separate braking...

Страница 21: ...and information including output frequency set frequency load shaft speed output current output voltage alarm history input power etc using built in keypad with LED Refer to Chapter 3 OPERATION USING...

Страница 22: ...d circuit board or the cooling fans have been nearing the end of their service life Refer to function code E20 in Chapter 9 Section 9 2 2 E Codes Extension Terminal Functions for details Interface for...

Страница 23: ...le enables you to easily operate the inverter from a remote location such as outside the control panel where the inverter is installed Refer to Chapter 5 RUNNING THROUGH RS485 COMMUNICATION OPTION and...

Страница 24: ...aveform Current waveform Figure 1 7 Output Voltage and Current Waveform of the Inverter For the set frequency given in the control logic the accelerator decelerator processor calculates the accelerati...

Страница 25: ...used Refer to Chapter 7 SELECTING OPTIMAL MOTOR AND INVERTER CAPACITIES for details After selecting the rated capacity select appropriate peripheral equipment for the inverter then connect them to th...

Страница 26: ...external views of the FRENIC Mini series and an overview of terminal blocks including a description of the LED display and keys on the keypad Contents 2 1 External View and Allocation of Terminal Blo...

Страница 27: ...ngle phase models differs from that shown in above figures Refer to Chapter 8 SPECIFICATIONS for details on terminal functions allocation and connection and to Chapter 6 Section 6 2 1 Recommended Wire...

Страница 28: ...which is used to manually set frequency auxiliary frequencies 1 and 2 or PID process command RUN key Press this key to run the motor STOP key Press this key to stop the motor UP DOWN keys Press these...

Страница 29: ...racters on the LED Monitor Character 7 segment Character 7 segment Character 7 segment Character 7 segment 0 0 9 9 i r 1 1 A A J J S S 2 2 b b K T 3 3 C C L L u 4 4 d d M V U 5 5 E E n W 6 6 F F o o X...

Страница 30: ...s keying Simultaneous keying means depressing two keys at the same time expressed by FRENIC Mini supports simultaneous keying as listed below For example the expression keys stands for pressing the ke...

Страница 31: ...3 3 2 3 Monitor the Running Status 3 5 3 2 4 Jog Inch the Motor 3 7 3 3 Programming Mode 3 8 3 3 1 Setting the Function Codes Data setting 3 9 3 3 2 Checking Changed Function Codes Data checking 3 13...

Страница 32: ...he corresponding alarm code and its related information may be displayed on the LED monitor Alarm code Shows the error factor that has activated the protective function For details refer to Chapter 8...

Страница 33: ...speed m min and constant feeding rate time min which can be selected by setting up function code E48 2 These PID related information will appear only when the inverter is under the PID control Refer...

Страница 34: ...1 with function codes E01 through E03 Hz2 Hz1 OFF then the potentiometer becomes enabled to set up the set frequency Setting function code C30 to 4 Potentiometer on the keypad and selecting frequency...

Страница 35: ...ess command 1 After that selecting PID control remote process command enables you to set the PID process command using the built in potentiometer Setting the PID process command with the and keys Set...

Страница 36: ...lowest digit on the display will blink Change the setting starting from the lowest digit and the cursor will move gradually to the next digit to be changed When the data is to be changed rapidly hold...

Страница 37: ...igure 3 3 Monitor Item Selection Example Table 3 2 lists the display items for the speed monitor that can be chosen with function code E48 Table 3 2 Display Items on the Speed Monitor Speed monitor it...

Страница 38: ...state and usual running state Refer to function codes E01 to E03 in Chapter 9 Section 9 2 2 E Codes Extension Terminal Functions for details During jogging the jogging frequency C20 and acceleration...

Страница 39: ...unctions 1 C_ _ C codes Control functions of frequency 1 P_ _ P codes Motor parameters 1 H_ _ H codes High performance functions 1 J_ _ J codes Application functions Menu 1 Data setting 1 y_ _ y codes...

Страница 40: ...he table below lists the function codes available in the FRENIC Mini The function codes are displayed on the LED monitor on the keypad as shown below Table 3 4 List of FRENIC Mini Function Codes Funct...

Страница 41: ...istake Changing validating and saving of function code data during running Some function code data can be changed while the motor is running and some cannot Further amongst the function codes whose da...

Страница 42: ...AD Figure 3 4 shows the status transition for Menu 1 Data setting and Figure 3 5 shows an example of the function code data changing procedure Figure 3 4 Status Transition Diagram for Data Setting Fig...

Страница 43: ...function code using the and keys and press the key In this example select function code F01 The data of this function code will appear In this example data 4 of F01 will appear 4 Change the function...

Страница 44: ...itor You may refer to the function code data and change again if necessary Figure 3 6 shows the status transition diagram for Data checking Press the key when the E52 data is displayed to return to F0...

Страница 45: ...erse stop 3_07 Running status N A Displays the running status in hex format Refer to Displaying running status on the next page 3_09 Load shaft speed line speed rpm m min The unit for load shaft speed...

Страница 46: ...to bit 0 to 15 as listed in Table 3 6 Table 3 7 shows the relationship between each of the status assignments and the LED monitor display Table 3 8 gives the conversion table from 4 bit binary to hex...

Страница 47: ...xpression A 16 bit binary number is expressed in hexadecimal format 4 bits Table 3 8 shows the expression corresponding to decimals The hexadecimals are shown as they appear on the LED monitor Table 3...

Страница 48: ...state of the digital I O terminals Refer to 1 Displaying control I O signal terminals on the following pages for details on the display contents 4_01 I O signals on the control circuit terminals unde...

Страница 49: ...the figure below segments a to e on LED1 light when the digital input terminals FWD REV X1 X2 and X3 are short circuited ON with the terminal CM and do not light when they are opened OFF Segment a on...

Страница 50: ...is closed For example if Y1 is ON and the circuit between 30A and 30C are short circuited with each other then the display for LED4 to LED1 would be 0101 How the hexadecimal display is configured for...

Страница 51: ...ectrolytic capacitor on the printed circuit board s Shows the accumulated run time of the capacitor mounted on the printed circuit board s The display method is the same as for Accumulated run time ab...

Страница 52: ...enance item will appear 4 Press the key to return to the list of maintenance items Press the key again to return to the menu If the menu cannot switch to any other one set function code E52 to 2 Full...

Страница 53: ...000 times When any number from 0 001 to 9 999 is displayed the display increases by 0 001 per startup and when any number from 10 00 to 65 53 is displayed the display increases by 0 01 every 10 startu...

Страница 54: ...nsition of Alarm Information Basic key operations 1 With the menu displayed use the and keys to select Alarm information 6 AL 2 Press the key to display the alarm list code e g 1 0L1 In the list of al...

Страница 55: ...arm Mode 3 4 1 Releasing the Alarm and Transferring the Inverter to Running Mode Remove the cause of the alarm and press the key to release the alarm and return to Running Mode The key is enabled only...

Страница 56: ...ion in Programming mode Refer to Table 3 13 in Section 3 3 6 Reading Alarm Information Pressing the key while the running information is displayed returns the display to the alarm codes Pressing the k...

Страница 57: ...Part 2 Driving the Motor Chapter 4 BLOCK DIAGRAMS FOR CONTROL LOGIC Chapter 5 RUNNING THROUGH RS485 COMMUNICATION OPTION...

Страница 58: ...of inverters Contents 4 1 Symbols Used in the Block Diagrams and their Meanings 4 1 4 2 Drive Frequency Command Generator 4 2 4 3 Drive Command Generator 4 4 4 4 Terminal Command Decoders 4 6 4 5 Dig...

Страница 59: ...nd Meanings Symbol Meaning Symbol Meaning FWD Y1 etc Input output signals to from the inverter s control terminal block Function code FWD REV etc Control commands assigned to the control terminal bloc...

Страница 60: ...4 2 4 2 Drive Frequency Command Generator Figure 4 1 Block Diagram for Drive Frequency Command Generator...

Страница 61: ...as will take effect concurrently only for frequency setting 1 F01 For frequency setting 2 C30 and auxiliary frequency settings 1 and 2 E60 to E62 only the gain will take effect Gain for the built in p...

Страница 62: ...4 4 4 3 Drive Command Generator Figure 4 2 Drive Command Generator...

Страница 63: ...decoded internally by the logic turns ON S06 2 byte data for bit 15 through bit 0 can be manipulated the operation command by the communications link includes Bit 0 assigned to FWD Bit 1 assigned to R...

Страница 64: ...4 6 4 4 Terminal Command Decoders Figures 4 3 a through d show five types of the terminal command decoder for the digital input signals Figure 4 3 a Terminal Command Decoder General...

Страница 65: ...al Command Decoders 4 7 Chap 4 BLOCK DIAGRAMS FOR CONTROL LOGIC Figure 4 3 b Terminal Command Decoder Terminal Signal Inputs Figure 4 3 c Terminal Command Decoder Terminal Signal Input Excluding Negat...

Страница 66: ...4 8 Figure 4 3 d Terminal Command Decoder ORing with Link Commands Ignoring Link Commands...

Страница 67: ...the process to decode internal terminal commands dedicated to the control signal input applied to the inverter s terminal block These commands cannot be changed via the communications facility link op...

Страница 68: ...4 10 4 5 Digital Output Selector Figure 4 4 Digital Output Signal Selector...

Страница 69: ...internal logic signals for feeding to two digital output signals Y1 and 30A B C The output terminals Y1 a transistor switch and 30A B C mechanical relay contacts are programmable You can assign variou...

Страница 70: ...4 12 4 6 Analog Output FMA Selector Figure 4 5 Analog Output FMA Selector...

Страница 71: ...nction code F31 determines the signals to be outputted to FMA Function code F30 scales the output signal to a level suitable for the meters to be connected to the FMA terminal The output voltage range...

Страница 72: ...4 14 4 7 Drive Command Controller Figure 4 6 Drive Command Controller and Related Part of the Inverter...

Страница 73: ...tion time by 3 Refer to role of function code H69 in the block diagram If the overload prevention control feature is active then the logic automatically switches the output frequency to one of overloa...

Страница 74: ...4 16 4 8 PID Frequency Command Generator Figure 4 7 PID Frequency Command Generator...

Страница 75: ...s for frequency 2 C30 auxiliary frequencies 1 and 2 E60 to E62 as manual speed commands will be disabled For multistep frequency settings settings 1 to 3 are exclusively applicable to the manual PID s...

Страница 76: ...an overview of inverter operation through the RS485 communications facility Refer to the user s manual of RS485 communication for details Contents 5 1 Overview on RS485 Communication 5 1 5 1 1 Common...

Страница 77: ...e function code data and monitor the running status information of the inverter Operation from the host equipment Host equipment such as a PLC or personal computer can be connected to the RS485 commun...

Страница 78: ...s RTU FRENIC loader Frame synchronization Detection SOH Start Of Header character Detection of no data transmission time for 3 byte period Start code 96H detection Frame length 16 bytes fixed in norma...

Страница 79: ...for the remote keypad 5V 2 and 7 GND Reference voltage level GND 3 and 6 NC Not used 4 DX RS485 data 5 DX RS485 data Built in terminator 112 W Open close by SW1 The RJ45 connector has power source pi...

Страница 80: ...op connection of inverters multi drop branch connectors MS8 BA JJJ by SK Koki Co are required Cable For the connection of the remote keypad use an 8 wire straight cable with an RJ45 connector Remote k...

Страница 81: ...Part 3 Peripheral Equipment and Options Chapter 6 SELECTING PERIPHERAL EQUIPMENT...

Страница 82: ...6 10 3 Arresters 6 11 4 Surge Absorbers 6 11 6 4 Selecting Options 6 12 6 4 1 Peripheral Equipment Options 6 12 1 Braking Resistors 6 12 2 DC Reactors DCRs 6 15 3 AC Reactors ACRs 6 17 4 Output Circu...

Страница 83: ...ng the FRENIC Mini This section lists the names and features of peripheral equipment and options for the FRENIC Mini series of inverters and includes a configuration example for reference Refer to Fig...

Страница 84: ...in this class are smaller in diameter and more flexible than IV wires and can be used at a higher ambient temperature 75 C they can be used for both of the main power and control signal circuits To us...

Страница 85: ...0 1 1 1 5 2 9 3 0 5 7 5 7 3 5 3 6 1 8 2 6 3 0 5 1 5 9 3 2 3 6 1 8 2 2 4 2 4 4 7 9 7 9 5 1 5 3 1 8 3 8 4 3 7 1 8 2 4 6 5 3 1 8 3 7 4 0 7 0 7 3 12 5 13 0 8 6 9 0 2 1 6 4 7 3 11 1 12 9 7 8 8 9 2 1 0 1 1...

Страница 86: ...C 90 C A 60 C 75 C 90 C A 60 C 75 C 90 C 60 C 75 C 90 C 0 1 FRN0 1C1 2 0 70 0 2 FRN0 2C1 2 1 1 0 4 FRN0 4C1 2 2 0 1 2 0 75 FRN0 75C1 2 3 7 1 6 1 5 FRN1 5C1 2 7 0 3 6 2 2 FRN2 2C1 2 10 2 3 5 3 7 4 0 F...

Страница 87: ...75 C 90 C 60 C 75 C 90 C 0 1 FRN0 1C1 2 0 7 0 2 FRN0 2C1 2 1 1 0 4 FRN0 4C1 2 2 0 1 2 0 75 FRN0 75C1 2 3 7 1 6 1 5 FRN1 5C1 2 7 0 3 6 2 2 FRN2 2C1 2 10 2 3 5 3 7 4 0 FRN3 7C1 2 17 2 4 1 0 4 FRN0 4C1 4...

Страница 88: ...rter model Table 6 4 Crimp Terminal Size Wire size mm2 Terminal screw size Ring tongue crimp terminal M3 5 1 25 3 5 M4 1 25 4 M3 5 1 25 3 5 M4 1 25 4 M3 5 1 25 3 5 M4 1 25 4 M3 5 2 3 5 M4 2 4 3 5 5 5...

Страница 89: ...t failures 3 Cut off the inverter from the power source when the MCCB inserted in the power source side cannot cut it off for maintenance or inspection purpose For the purpose only it is recommended t...

Страница 90: ...connection example for MCCB or ELCB with the exception of those exclusively designed for protection from ground faults in the inverter input circuit Table 6 5 lists the rated current for the MCCB and...

Страница 91: ...the power control cabinet with an internal temperature of lower than 50 C The rated current is factored by a correction coefficient of 0 85 as the MCCBs and ELCBs original rated current is specified w...

Страница 92: ...cates values for FUJI s standard motor 4 poles 50 Hz and 200 V 3 phase The leakage current is calculated based on grounding of the single wire for 200V type and the neutral wire for 400V Y type power...

Страница 93: ...g FUJI Noise Suppressors SH310 for details These products are available from Fuji Electric Technica Co Ltd Figure 6 4 Arrester Dimensions and Connection Examples 4 Surge Absorbers A surge absorber sup...

Страница 94: ...output Figure 6 6 Braking Resistor Standard Model and Connection Example Table 6 7 Braking Resistor Standard Model Option Braking resistor 50 Hz 60 Hz N m N m FRN0 4C1 2 4 02 3 32 9 45 0 044 22 FRN0...

Страница 95: ...C1 7 7 57 6 25 17 45 0 0375 10 FRN1 5C1 7 15 0 12 4 34 45 0 075 10 FRN2 2C1 7 22 0 18 2 33 30 0 11 10 150 DB2 2 2C 1 40 Single phase 200 V DB0 75 2C 1 100 1 100 150 DB2 2 4C 1 40 Three phase 400 V DB0...

Страница 96: ...2 Applicable motor output kW 0 4 0 75 1 5 2 2 3 7 4 0 Average braking torque 150 150 150 100 100 Allowable duty cycle 15 5 5 5 5 Allowable braking properties Allowable continuous braking time 15 sec...

Страница 97: ...n condensive capacitors are being turned on off Use a DCR when the interphase voltage unbalance ratio of the inverter power source exceeds 2 67 V voltage average phase 3 V voltage Min V voltage Max un...

Страница 98: ...6 1 5 FRN1 5C1 7 2 2 FRN2 2C1 7 Three phase 400 V Single phase 200 V DCR2 0 2 1 5 Power supply voltage Three phase 200 V Inverter type DC reactor DCR 20 660 Applicable motor rating kW 21 8 8 Type DCR...

Страница 99: ...2 ACR2 3 7A 17 218 153 23 0 4 FRN0 4C1 4 5 0 75 FRN0 75C1 4 10 1 5 FRN1 5C1 4 ACR4 1 5A 3 7 1160 1390 11 2 2 FRN2 2C1 4 ACR4 2 2A 5 5 851 1020 14 3 7 4 0 FRN3 7C1 4 FRN4 0C1 4 ACR4 3 7A 9 512 615 17...

Страница 100: ...will overheat Figure 6 11 External View of Output Circuit Filter OFL and Connection Example Table 6 12 Output Circuit Filter OFL 0 1 FRN0 1C1 2 0 2 FRN0 2C1 2 3 0 4 FRN0 4C1 2 150 for 1 min Three pha...

Страница 101: ...motor is less than 20 m insert an ACL to the power supply lines if it is more than 20 m insert it to the power output lines of the inverter Wire size is determined depending upon the ACL size I D and...

Страница 102: ...power supply with 100 V single phase power Select an option with correct capacity according to the specifications listed in Table 6 14 Figure 6 13 Optional Single Phase 100 V Input Dimensions Table 6...

Страница 103: ...for Frequency Setting An external potentiometer may be used to set the drive frequency Connect the potentiometer to control signal terminals 11 to 13 of the inverter as shown in Figure 6 14 Model RJ...

Страница 104: ...ble soon 3 Extension Cable for Remote Operation The extension cable connects the inverter with the remote keypad to enable remote operation of the inverter The cable is a straight wired type with RJ45...

Страница 105: ...nction codes Table 6 15 Transmission Specifications Item Specifications Communication protocol SX protocol for exclusive use with the support loader software Modbus RTU Conforming to Modicon s Modbus...

Страница 106: ...2 FRN0 75C1S 2 FVR0 1E11S 2 FVR0 2E11S 2 FVR0 4E11S 2 FVR0 75E11S 2 FRN0 1C1S 7 FRN0 2C1S 7 FRN0 4C1S 7 FRN0 75C1S 7 FVR0 1E11S 7 FVR0 2E11S 7 FVR0 4E11S 7 FRN0 1C1E 2 FRN0 2C1E 2 FRN0 4C1E 2 FRN0 75...

Страница 107: ...7 FRN0 2C1E 7 FRN0 4C1E 7 FRN1 5C1S 2 FRN2 2C1S 2 FRN0 4C1S 4 FRN0 75C1S 4 FRN1 5C1S 4 FRN2 2C1S 4 FRN1 5C1S 7 FRN0 4C1E 4 FRN0 75C1E 4 RMA C1 2 2 FRN0 75C1E 7 FRN3 7C1S 2 FRN3 7C1S 4 FRN4 0C1S 4 FRN2...

Страница 108: ...terminals FMA and 11 of the inverter to measure the frequency component selected by function code F31 Figure 6 15 shows the dimensions of the frequency meter and a connection example Model TRM 45 10 V...

Страница 109: ...Part 4 Selecting Optimal Inverter Model Chapter 7 SELECTING OPTIMAL MOTOR AND INVERTER CAPACITIES...

Страница 110: ...election Procedure 7 4 7 1 3 Equations for Selections 7 7 7 1 3 1 Load torque during constant speed running 7 7 1 General equation 7 7 2 Obtaining the required force F 7 7 7 1 3 2 Acceleration and dec...

Страница 111: ...nd frequency in operation of the load machine to be driven by the motor selected in 1 above calculate the acceleration deceleration braking torque This section describes the selection procedure for 1...

Страница 112: ...heat generation caused by the decreased ventilation performance of the motor cooling fan 2 Maximum driving torque in a short time Curves b and c in Figures 7 1 and 7 2 Curve b shows the torque charac...

Страница 113: ...ional braking resistor can be obtained without an optional resistor For more information refer to Chapter 8 Section 8 2 2 Braking Resistor Built in Type When an optional braking resistor is used the b...

Страница 114: ...following pages You may easily select inverter capacity if there are no restrictions on acceleration and deceleration times If there are any restrictions on acceleration or deceleration time or accel...

Страница 115: ...When there are some specified requirements for the acceleration time calculate it according to the following procedure 1 Calculate the moment of inertia for the load and motor Calculate the moment of...

Страница 116: ...Example Study of Minimum Deceleration Torque 1 Figure 7 6 Example Study of Minimum Deceleration Torque 2 4 Braking resistor rating For detailed calculation refer to Section 7 1 3 3 Braking resistor r...

Страница 117: ...nversely so the required motor torque should be calculated as follows m N F N 2 60 G M M 7 2 60 2 NM in the above equation is an equivalent turning radius corresponding to speed around the motor shaft...

Страница 118: ...rotation axis virtually divide the object into small segments and square the distance from the rotation axis to each segment Then sum the squares of the distances and the masses of the segments to cal...

Страница 119: ...1 L L L W J 2 0 2 0 c L D 12 W 2 L D 4 W 2 Cone 2 D W 40 3 J L B A W Rectangular prism B A W 12 1 J 2 2 D 4 3 L W 12 1 J 2 2 a D 16 3 L W 3 1 J 2 2 b L 3 1 L L L W J 2 0 2 0 c L B A 3 1 W L B A 3 1 W...

Страница 120: ...ed to motor shaft kg m2 M Minimum motor output torque in driving motor N m L Maximum load torque converted to motor shaft N m G Reduction gear efficiency As clarified in the above equation the equival...

Страница 121: ...r operation one of the regenerative energy sources is the kinetic energy that is generated at the time an object is moved by an inertial force Kinetic energy of a moving object When an object with mom...

Страница 122: ...his RMS current will not exceed the rated current of the motor Figure 7 10 Sample of the Repetitive Operation First calculate the required torque of each part based on the speed pattern Then using the...

Страница 123: ...should not exceed the discharging capability kWs listed in Tables 6 7 to 6 9 in Chapter 6 Section 6 4 1 1 Braking Resistor For detailed calculation refer to Section 7 1 3 3 Heat energy calculation of...

Страница 124: ...Part 5 Specifications Chapter 8 SPECIFICATIONS Chapter 9 FUNCTION CODES...

Страница 125: ...400 V Series 8 5 8 2 1 3 Single phase 200 V Series 8 6 8 2 2 Braking Resistor Built in Type 8 7 8 2 2 1 Three Phase 200 V Series 8 7 8 2 2 2 Three Phase 400 V Series 8 8 8 3 Common Specifications 8 9...

Страница 126: ...Refer to 67 V voltage average phase 3 V e Min voltag V e Max voltag unbalance voltage Interphase If this value is 2 to 3 use an AC reactor ACR 6 Tested under the standard load condition 85 load for a...

Страница 127: ...s 2 to 3 use an AC reactor ACR 5 Tested under the standard load condition 85 load for applicable motor rating 6 Calculated under FUJI specified conditions 7 Indicates the value when using a DC reactor...

Страница 128: ...4 to 15 or the ambient temperature is 40 C or higher 5 Tested under the standard load condition 85 load for applicable motor rating 6 Calculated under Fuji specified conditions 7 Indicates the value...

Страница 129: ...or the ambient temperature is 40 C or higher 5 5 2 3 3 61800 IEC Refer to 67 V voltage average phase 3 V e Min voltag V e Max voltag unbalance voltage Interphase If this value is 2 to 3 use an AC rea...

Страница 130: ...Interphase If this value is 2 to 3 use an AC reactor ACR 5 Tested under the standard load condition 85 load for applicable motor rating 6 Calculated under Fuji specified conditions 7 Indicates the va...

Страница 131: ...ent temperature is 40 C or higher 5 Tested under the standard load condition 85 load for applicable motor rating 6 Calculated under Fuji specified conditions 7 Indicates the value when using a DC reac...

Страница 132: ...arrier frequency setting is higher than 4 kHz F26 4 to 15 or the ambient temperature is 40 C or higher 5 5 2 3 3 61800 IEC Refer to 67 V voltage average phase 3 V e Min voltag V e Max voltag unbalance...

Страница 133: ...r to 67 V voltage average phase 3 V e Min voltag V e Max voltag unbalance voltage Interphase If this value is 2 to 3 use an AC reactor ACR 5 Tested under the standard load condition 85 load for applic...

Страница 134: ...8 3 Common Specifications 8 9 Chap 8 SPECIFICATIONS 8 3 Common Specifications...

Страница 135: ...8 10...

Страница 136: ...VDC for frequency command potentiometer Potentiometer 1 to 5 k Allowable maximum output current 10 mA Voltage input Normal operation The frequency is set according to the external analog input voltag...

Страница 137: ...ithin 20 m and use shielded wires In principle ground the shield of the shielded wires if effects of external inductive noises are considerable connection to terminal 11 may be effective As shown in F...

Страница 138: ...logic value 1 0 for ON OFF of terminals between X1 to X3 FWD or REV and CM If the logic value for ON between X1 and CM is 1 in the normal logic system for example OFF is 1 in the negative logic syste...

Страница 139: ...Select 4 0 to 3 step multi frequency running Select 8 0 to 7 step multi frequency running Multi step frequency 0 indicates the frequency set by the keypad built in potentiometer or analog signal Assi...

Страница 140: ...equency e g Assigns the command JOG to terminal X3 E03 10 C20 0 00 to 400 0 Hz H54 0 00 to 3600 s Hz2 Hz1 Freq set2 Freq set1 X1 CM ON Frequency command 2 is effective e g Assigns the command Hz2 Hz1...

Страница 141: ...rder e g Assigns the command LE to terminal X2 E02 24 H30 3 y99 1 PID RST PID integral differential reset X3 CM ON PID integration and differentiation are reset e g Assigns the command PID RST to term...

Страница 142: ...o the command Normal negative logic output switching feature Switches the logic value 1 0 for ON OFF of the terminals between Y1 and Y1E If the logic value for ON between Y1 and Y1E is 1 in the normal...

Страница 143: ...nverter is limiting the current E20 5 F43 F44 IPF Auto restarting Comes ON during auto restarting operation after instantaneous power failure and until completion of restart E20 6 F14 OL Overload earl...

Страница 144: ...hrough the extension cable RJ45 connector is used For the transmission specifications refer to Chapter 6 Section 6 4 2 4 RS485 Communications Card H30 y01 to y10 y99 This terminal is valid when the st...

Страница 145: ...0 1 FRN0 1C1 2 0 2 FRN0 2C1 2 0 4 FRN0 4C1 2 0 75 FRN0 75C1 2 Figure A 1 5 FRN1 5C1 2 2 2 FRN2 2C1 2 Three phase 200 V 3 7 4 0 FRN3 7C1 2 0 4 FRN0 4C1 4 0 75 FRN0 75C1 4 1 5 FRN1 5C1 4 2 2 FRN2 2C1 4...

Страница 146: ...rew Sizes and Tightening Torque Power supply voltage Applicable motor rating kW Inverter type Refer to 0 1 FRN0 1C1n 2o 0 2 FRN0 2C1n 2o 0 4 FRN0 4C1n 2o 0 75 FRN0 75C1n 2o Figure A 1 5 FRN1 5C1n 2o 2...

Страница 147: ...ol terminals 30A 30B 30C Phillips screwdriver JIS standard No 1 screw tip AWG22 to AWG18 0 34 to 0 75 mm2 6 to 8 mm 2 7 W x 1 8 H mm Other than those above Phillips screwdriver for precision machine J...

Страница 148: ...mosphere 2 Flammable gas Corrosive gas None Chemical factory oil refinery fuel gas facility gas station water treatment plant hot spring region geothermal power station colliery Altitude 3 1000 m or l...

Страница 149: ...torage 3 If the inverter is to be stored in high humidity environment put a drying agent such as silica gel in the airtight package described in item 2 8 5 2 2 Long term storage The long term storage...

Страница 150: ...nsions of FRENIC Mini according to the type Figure A Figure B Note 1 Asterisks in the model names denote the following 21 Braking resistor built in type None Standard Dimensions of the EMC filter buil...

Страница 151: ...ks in the model names denote the following 21 Braking resistor built in type None Standard Dimensions of the EMC filter built in type are planned values Note 2 A box in the above table replaces A E or...

Страница 152: ...t breaker except one exclusively designed for protection from ground faults in the primary circuit of the inverter to protect wiring At this time ensure that the circuit breaker capacity is equivalent...

Страница 153: ...an be used by assigning code 9 Alarm from external equipment to any of terminals X1 to X3 FWD or REV function code E01 to E03 E98 or E99 For details refer to Chapter 9 Note 5 Frequency can be set by c...

Страница 154: ...DC link circuit This protection is not assured if excess AC line voltage is applied inadvertently During running at constant speed Stopped 0U3 Yes Undervoltage protection Stops the motor when the DC l...

Страница 155: ...erload early warning Outputs a preliminary alarm at a preset level before the motor is stopped by the electronic thermal function for the purpose of protecting the motor E34 E35 Stall prevention Opera...

Страница 156: ...ing the key on the keypad forces to decelerate and stop the motor even if the inverter is running by any run commands given via the terminals or communications link operation After the motor stops the...

Страница 157: ...code Contents 9 1 Function Code Tables 9 1 9 2 Details of Function Codes 9 11 9 2 1 F Codes Fundamental Functions 9 11 9 2 2 E Codes Extension Terminal Functions 9 28 9 2 3 C Codes Control Functions...

Страница 158: ...to Menu 7 Data copying in Programming mode With this feature you can easily transfer the data saved in a source inverter to other destination inverters If the specifications of the source inverter an...

Страница 159: ...ency 0 Output voltage in line with variance in input voltage 80 to 240 Output voltage AVR controlled for 200V class motors 160 to 500 Output voltage AVR controlled for 400V class motors 1 V N Y2 0 F07...

Страница 160: ...o 30 00 0 01 sec Y Y 0 00 F23 Starting Frequency 0 1 to 60 0 0 1 Hz Y Y 1 0 F25 Stop Frequency 0 1 to 60 0 0 1 Hz Y Y 0 2 F26 Motor Sound Carrier frequency 0 75 to 15 1 kHz Y Y 2 15 1 F27 Sound tone 0...

Страница 161: ...00 Applied for built in braking resistor 0 001 to 50 000 0 001 kW Y Y 0 000 Note The default setting of function code F50 is 999 for standard models and 0 for braking resistor built in type E codes Ex...

Страница 162: ...tection Level 0 Disabled Current value of 1 to 200 of the rated inverter current 0 01 A Y Y1 Y2 Nominal 2 rated current of Fuji s standard motor E35 Timer 0 01 to 600 00 0 01 sec Y Y 10 00 E39 Coeffic...

Страница 163: ...gative logic input to a terminal set the value of 1000s shown in in the table below to the function code 0 1000 Multi step frequency selection 0 to 1 steps SS1 1 1001 Multi step frequency selection 0...

Страница 164: ...Enable the and keys on the built in keypad 1 Enable the voltage input to terminal 12 2 Enable the current input to terminal C1 3 Enable the sum of voltage and current inputs to terminals 12 and C1 4 E...

Страница 165: ...s 2 Initialize motor parameters N N 0 H04 Retry No of retries 0 Inactive 1 to 10 1 Times Y Y 0 H05 Latency time 0 5 to 20 0 0 1 sec Y Y 5 0 H06 Cooling Fan ON OFF 0 Inactive 1 Active 1 5 kW or more Y...

Страница 166: ...Valid Valid Y Y 0 H97 Clear Alarm Data Returns to zero after clearing alarm data if H97 1 Y N H98 Protection Maintenance Function opL Lin ADFCF 0 Invalid Invalid Invalid 1 Invalid Invalid Valid 2 Inv...

Страница 167: ...01 sec Y Y 0 01 y10 Protocol selection 0 Modbus RTU protocol 1 SX protocol Loader protocol 2 Fuji general purpose inverter protocol Y Y 1 y99 Link Function for Supporting Data Input Frequency setting...

Страница 168: ...e communications facility Set F00 to To do this Setting procedure 0 Disable data protection 1 Enable data protection Press the and keys or and keys simultaneously to change data from 1 to 0 or from 0...

Страница 169: ...reverse rotation F02 2 or 3 When F02 0 to specify the motor rotational direction by control signal input assign the commands FWD and REV to terminals FWD and REV respectively Turn on the FWD or REV f...

Страница 170: ...Forward Reverse 0 ON Stop Stop Forward Reverse 1 Ignored Stop OFF Stop 2 ON Ignored Forward OFF Stop 3 ON Ignored Reverse F03 Maximum Frequency Sets the maximum frequency to drive the motor Setting t...

Страница 171: ...d be equal to the rating of the motor If the rated voltage of the motor is set to F05 the motor efficiency will be improved better than that when 0 is set Therefore when brakes are applied to the moto...

Страница 172: ...y Generally when a motor is driven at a high speed its internal impedance may increase and output torque may decrease due to the decreased drive voltage This feature helps you solve that problem Note...

Страница 173: ...urrent limit or regenerative braking suppression facility may be activated F09 Torque Boost Specifies the torque boost rate to boost the voltage component in the V f pattern for compensating magnetic...

Страница 174: ...ed The built in cooling fan lowers cooling performance in proportion to decrease in motor rotation speed However the forced ventilation fan maintains the same level of performance regardless of motor...

Страница 175: ...l be earlier than the time specified by F12 Typical operational characteristics of electronic thermal facility When an inverter drives the motor with a very frequent running stopping operation the loa...

Страница 176: ...uency and motor speed the instantaneous overcurrent limiter H12 1 should be enabled This setting is optimal for operations in which the motor speed rarely slows down due to the heavy moment of inertia...

Страница 177: ...miter Bottom Frequency limiter F15 limits the peak of output frequency Fre quency limiter F16 maintains the output frequency at the bottom even if the set frequency is lower than the bottom Refer to t...

Страница 178: ...s A and B The A is determined by the bias F18 and its reference point C50 The B is determined by the gain C32 or C37 and its reference point C34 or C39 The combination of C32 and C34 will apply for te...

Страница 179: ...y F21 DC Braking Braking level F22 DC Braking Braking time These function codes enable the DC brake to prevent the motor from coasting due to its inertia while it is decelerating to a stop Set functio...

Страница 180: ...quency 0 75 to 15 kHz Motor running noise Noisy to quiet Output current waveform Poor to good Leakage current level Low to high Changing the carrier frequency may decrease the motor running noise leak...

Страница 181: ...ust the output voltage level within the range of 0 to 200 supposing the monitored amount of the monitor selected with function code F31 as 100 Data setting range 0 to 200 Meter scale Selecting object...

Страница 182: ...ometimes result To avoid this happening disable the automatic torque boost F37 0 or 1 and set the torque boost with F09 manually Auto energy saving operation This feature controls the terminal voltage...

Страница 183: ...software so an operational delay may occur To avoid the delay use the current limiter hardware simultaneously H12 1 If an overload is applied when the limiting level is set extremely low the inverter...

Страница 184: ...g Ti kWs lity ing Capabi Discharg 1 kW Capacity Motor Rated s Time Braking kWs Capability g Dischargin 2 Set F50 to To do this 0 For built in braking resistors 1 to 900 Discharge 1 to 900 kWs 999 Disa...

Страница 185: ...abled 3 wire operations HLD 7 1007 Coarse to a stop BX 8 1008 Reset alarm failure RST 9 1009 Alarm from external equipment THR 10 1010 Ready for jogging JOG 11 1011 Select frequency command 2 or 1 Hz2...

Страница 186: ...ode E02 Terminal X1 Function code E01 2 SS4 1 SS2 0 SS1 Selected frequency OFF OFF OFF Other than multi step frequency OFF OFF ON C05 multi step frequency 1 OFF ON OFF C06 multi step frequency 2 OFF O...

Страница 187: ...a 8 When the protective function has been activated the inverter is in Alarm mode shorting the circuit between the RST assigned terminal and terminal CM will reset the alarm output on terminals Y1 and...

Страница 188: ...C20 Acceleration or deceleration time set by function code H54 Switching between the ready to jog and ready to run statuses is possible only when the inverter stops its output not possible when it is...

Страница 189: ...minal CM and then reassign a correct command to the terminal Disable PID control Hz PID Function code data 20 Turning the Hz PID command ON OFF enables or disables the PID control If the PID control i...

Страница 190: ...equency Command Generator 4 3 Drive Command Generator and 4 4 Internal Command Decoders and the user s manual of RS485 communication for more details Reset PID integral and differential components PID...

Страница 191: ...o the active side for example the alarm side To avoid system malfunctions caused by this interlock the signals to keep them ON using an external power source To use negative logic with the output sign...

Страница 192: ...the external equipment Auto restart after recovery of power IPF Function code data 6 This signal is turned ON during the period from when the inverter detects the undervoltage of the DC link circuit...

Страница 193: ...e must be performed For details refer to the FRENIC Mini Instruction Manual Chapter 7 MAINTENANCE AND INSPECTION Inverter running RUN2 Function code data 35 This signal is turned ON when the main swit...

Страница 194: ...ty is activated so that the inverter enters Alarm mode In a system which monitors inverter alarm information through 30A B C relay contacts make sure that function code data of E20 or E27 is set to 99...

Страница 195: ...Coefficient A E41 PID Display Coefficient B E40 or E41 sets the conversion factor to equal an indicated value process amount with the target and feedback values in PID control Data setting range 999 t...

Страница 196: ...E62 Analog Input Signal Definition for C1 E60 E61 and E62 define the function of the built in potentiometer terminals 12 and C1 respectively If E60 E61 or E62 is set to This function will be defined...

Страница 197: ...mand Assignment to FWD Refer to E01 to E03 E99 Terminal Command Assignment to REV Refer to E01 to E03 For details on the command assignment to terminals FWD and REV refer to the descriptions for funct...

Страница 198: ...mp frequency bands overlap the overlapped band is ignored the inverter takes the lowest frequency within the overlapped bands as the bottom frequency and the highest as the peak Refer to the right han...

Страница 199: ...r count on the LED monitor set function code E43 LED monitor to 13 Timer count Set up the frequency for the timer operation using the built in potentiometer or the keys If the LED displays the timer c...

Страница 200: ...le to the load with consideration given to the system response When the analog input fluctuates due to electric noise first remove the noise factor or protect the input from noise by electric means gr...

Страница 201: ...he motor slip frequency Data setting range 0 0 to 200 0 Compensation gains for the rated slip frequencies listed in the following table are ones for FUJI Electric s standard motors Typical rated slip...

Страница 202: ...inverter and motor set the motor properties to this code and set function code H03 Initialize data to 2 to initialize the motor parameter This action automatically updates the data of function code P...

Страница 203: ...the applicable motor rating see the table below If P99 Motor characteristics is set to 0 Fuji s standard 8 series motors 3 Fuji s standard 6 series motors or 4 Other motors Rated current A Setting ran...

Страница 204: ...Latency time To automatically exit from the alarm status and restart the inverter use the retry functions In doing so the inverter automatically exits from Alarm mode and restarts without issuing a bl...

Страница 205: ...toring the temperature inside the inverter when the inverter is idling in order to extend the service life of the cooling fan and reduce running noise Note that as turning the cooling fan on off too f...

Страница 206: ...trong of the maximum output frequency The four centers of S curves are not affected by this selection Note the set acceleration deceleration time defines the linear acceleration deceleration in the zo...

Страница 207: ...te the current limiter to suppress the increase of the inverter output frequency so as to cause the system oscillate hunting or to make the inverter enter the 0V alarm mode and trip When setting the a...

Страница 208: ...of the thermistor will step up near the alarm temperature detection point Determine the operation level voltage Vc1 with reference based on the variance in internal resistance Calculate the reference...

Страница 209: ...Frequency setting Operation command Remarks 0 Y N N 1 Y Y N 2 Y N Y 3 Y Y Y Y Possible N Not possible Assign the terminal command LE to one of terminals X1 to X3 using function codes E01 to E03 to ena...

Страница 210: ...that a regenerative energy exceeding the capacity of the inverter is returned when braking is being applied to the motor the inverter will shut its output down and enter overvoltage alarm mode If rege...

Страница 211: ...ou want to proceed to drive such kind of equipment even the inverter slows down the output frequency enable this control Do not use this function to equipment whose load does not slow if the inverter...

Страница 212: ...a run command has been switched on E 6 is displayed on the LED without the inverter being started up This occurs in the following situations 1 When any run command is switched on when the power to th...

Страница 213: ...rter is running this protection will not be activated Input phase loss protection L The inverter will enter Alarm mode and issue an alarm L if a phase loss is detected in the three phase input power s...

Страница 214: ...ssure temperature and the like If PID control is enabled J01 1 or 2 the frequency block diagram changes to the PID control block diagram Refer to Chapter 4 section 4 8 PID Frequency Command Generator...

Страница 215: ...2 Calculate the setting data of the process command using the equation below Process command data set multi step frequency maximum output frequency 100 Selecting feedback Select either analog input te...

Страница 216: ...to 3600 0 sec I Integral control The PID operation having the proportional relationship of deviation between the commanded frequency rate Hz s and control amounts is called the I control The I control...

Страница 217: ...combination of P and I control is generally used to minimize the deviation caused by P control PI control acts to minimize at all times the deviation caused by a variance of the commanded amount or ex...

Страница 218: ...e procedure below to set PID data It is highly recommended that the PID control amount is selected and set while monitoring the system response waveform with an oscilloscope or equivalent Repeat follo...

Страница 219: ...function code J04 Increase the data value set to function code J04 integration time 4 Suppressing oscillation of approximately same period as the time set for function code J05 differentiation time D...

Страница 220: ...ction codes y01 to y10 3 Host controller The inverter can be managed and monitored by connecting a host controller such as a PLC to the power system network Available communications protocols are the...

Страница 221: ...t during test running of the inverter no stop command may be able to be sent to stop the inverter For safety select the setting for this function code so as to prevent this happening Error processing...

Страница 222: ...depending on the operating system running on the PC and or its processing status Response latency time y09 Sets the latency time from the end of receiving a query sent from the host such as the PC or...

Страница 223: ...d to the inverter if the PC is running unstably To prevent this from happening set 0 to y99 so that the inverter will follow the settings of function code H30 Note that the inverter cannot save the da...

Страница 224: ...l High Voltage A 15 C 1 Application to general purpose inverters A 15 C 2 Compliance to the harmonic suppression by customers receiving high voltage or special high voltage A 16 App D Effect on Insula...

Страница 225: ...r and motors enters shielded telephone cables causing noise Measures It is effective to commonly connect the grounding terminals of the motors and return the common grounding line to the grounding ter...

Страница 226: ...ough stray capacitance C of the inverter cable and motor to the ground The amount of the noise current is expressed as follows i C dv dt It is related to the stray capacitance C and dv dt switching sp...

Страница 227: ...d power supply so as to affect peripheral devices of the inverter Figure A 3 This noise is called conduction noise Some conduction noises will propagate through the main circuit If the ground wires ar...

Страница 228: ...easily It is necessary to implement economical noise prevention according to the noise level and the equipment conditions 1 Noise prevention prior to installation Before inserting an inverter in your...

Страница 229: ...nd propagation routes Table A 1 Noise Prevention Measures Goal of noise prevention measures Conduction route Noise prevention method Make it more difficult to receive noise Cutoff noise conduc tion Co...

Страница 230: ...ine at only one point to avoid the loop formation resulting from a multi point connection refer to Figure A 9 The grounding is effective not only to reduce the risk of electrical shocks due to leakage...

Страница 231: ...and their Connection 4 Noise prevention measures at the receiving side It is important to strengthen the noise immunity of those electronic devices installed in the same control panel as the inverter...

Страница 232: ...e between the LC filter and inverter as much as possible within 1m 1 The radiation noise of the wiring can be reduced 2 The conduction noise to the power supply side can be reduced Note Sufficient imp...

Страница 233: ...rip it flowed through a grounded pole transformer and noise entered the telephone by electrostatic induction 4 Photo electric relay A photoelectric relay malfunctioned when the inverter runs the motor...

Страница 234: ...ak current circuit at the malfunctioning side is observed the measures may be simple and economical 6 Prox imity limit switch electro static type A proximity limit switch malfunctioned Possible cause...

Страница 235: ...op position of a crane Possible cause Erroneous pulses may be outputted by induction noise since the power line of the motor and the signal line of the PG are bundled together 1 Install an LC filter a...

Страница 236: ...updated and applied on September 24 1997 To follow the update the Japan Electrical Manufacturer s Association has updated this document This booklet guides you to an outline of the new guideline the...

Страница 237: ...e of harmonic generation An AC power source applied to the input circuit of the converter section of an general purpose inverter is rectified by a bridge full wave rectifier filtered by a smoothing ca...

Страница 238: ...201 Technical document for harmonic suppression JEAG 9702 1995 Reference materials Japanese guideline for suppressing harmonics in home electric and general purpose appliances October 1999 MITI Japane...

Страница 239: ...ome small scale inverters 1 Applicable models The guideline is applied to all models that drive 100 200 V motors whose nominal output capacity is 3 7 4 0 kW or less 2 Regulation The guideline regulate...

Страница 240: ...nufacturer s Association JEMA 1 Calculation of Equivalent Capacity Pi The equivalent capacity Pi may be calculated using the equation of input rated capacity x conversion factor However catalogs of co...

Страница 241: ...built in standard accessory 3 Exception to this guideline Inverters whose inputs are 100V or 200V lines and capacities are 3 7 4 0 kW or less are an exception to this guideline Those excluded inverte...

Страница 242: ...uce the current by multiplying the equation by the maximum availability factor of the load The maximum availability factor of an appliance means the ratio of the capacity of the harmonic generator in...

Страница 243: ...be calculated 3 Examples of calculation 1 Equivalent capacity Example of loads Input capacity and No of inverters Conversion factor Equivalent capacity Example 1 400V 3 7 kW 10 units w AC reactor and...

Страница 244: ...of the DC voltage becomes about 2 times that of the source voltage about 620V in case of an input voltage of 440 VAC The peak value of the output voltage is usually close to this DC voltage value But...

Страница 245: ...insulation D 3 Countermeasures against surge voltages The following methods are countermeasures against damage to the motor insulation by the surge voltages and using a motor driven with a 400 V clas...

Страница 246: ...g of inverter elements shows that the damage incidence is 0 013 under the surge voltage condition of over 1 100 V and most of the damage occurs several months after commissioning the inverter Therefor...

Страница 247: ...0 77 1 5 FRN1 5C1 2 91 110 2 2 FRN2 2C1 2 128 165 Three phase 200 V 3 7 4 0 FRN3 7C1 2 203 260 0 4 FRN0 4C1 4 28 45 0 75 FRN0 75C1 4 41 64 1 5 FRN1 5C1 4 63 103 2 2 FRN2 2C1 4 89 149 3 7 FRN3 7C1 4 Th...

Страница 248: ...9 8 N m 1 N m 0 102 kgf m 3 Work and Energy 1 kgf m 9 8 N m 9 8 J 9 8 W s 4 Power 1 kgf m s 9 8 N m s 9 8 J s 9 8 W 1 N m s 1 J s 1 W 0 102 kgf m s 5 Rotation speed rad s 0 1047 s rad 60 2 rpm 1 rpm...

Страница 249: ...f F rpm N min m V 0 159 m kgf T G M Braking mode N F rpm N min m V 0 159 m N G M kgf F rpm N min m V 0 159 m kgf T G M 4 Acceleration torque Driving mode G 2 s t rpm N 55 9 m kg J m N G 2 2 s t rpm N...

Страница 250: ...37 380 584 528 454 370 2 x 325 1083 985 888 768 628 444 682 617 530 433 2 x 400 1242 1130 1018 881 720 509 782 707 608 496 2 x 500 1403 1276 1150 996 813 575 883 799 687 561 HIV wires Maximum allowabl...

Страница 251: ...79 74 70 22 162 155 148 140 132 124 108 103 97 92 38 228 218 208 197 186 174 152 145 137 129 60 305 292 279 264 249 234 203 195 184 173 100 420 402 384 363 342 321 280 268 253 238 150 556 533 509 481...

Страница 252: ...s to be 100 If this value is greater than 100 it means that the mounting area required for the FRENIC Mini series is smaller than that of other series Volume Mini Allows comparing the volume of the FR...

Страница 253: ...3 1 5 110 130 140 5 75 5 65 1 4 100 0 2 0 94 3 110 130 149 85 64 1 4 2 1 1 phase 200 V 2 2 140 180 139 75 64 2 5 3 5 FVR C11S vs FRENIC Mini FVR C11S IP20 Ambient temperature 50 C FRENIC Mini IP20 Am...

Страница 254: ...0 4 80 120 115 90 25 1 0 1 1 0 75 80 120 140 90 50 1 0 1 3 1 5 140 180 182 118 64 2 5 4 6 2 2 140 180 182 118 64 2 5 4 6 3 phase 200 V 3 7 4 0 140 180 182 118 64 2 5 4 6 0 4 110 130 158 118 40 1 4 2...

Страница 255: ...0 140 180 182 118 64 2 5 4 6 0 4 110 130 158 118 40 1 4 2 3 0 75 110 130 182 118 64 1 4 2 6 1 5 140 180 182 118 64 2 5 4 6 2 2 140 180 182 118 64 2 5 4 6 3 phase 400 V 3 7 4 0 140 180 182 118 64 2 5 4...

Страница 256: ...the terminal arrangements and their symbols between the FRENIC Mini series and the replaceable inverter series When replacing the conventional series with the FRENIC Mini series be careful with the wi...

Страница 257: ...App H Replacement Information A 33 App FVR C11S vs FRENIC Mini...

Страница 258: ...brake Braking current F21 DC Brake Braking level F13 DC brake Braking time F22 DC Brake Braking time F20 DC Brake Starting frequency Set at 3 Hz F14 Starting frequency F23 Starting Frequency F15 Motor...

Страница 259: ...Brake Braking level F22 DC brake Braking time F22 DC Brake Braking time F23 Starting frequency F23 Starting Frequency F25 Stop frequency F25 Stop Frequency F26 Motor sound Carrier freq F26 Motor Sound...

Страница 260: ...tion address y01 RS485 Station address o02 Mode select on no response error y02 RS485 Mode selection on no response error o03 Timer y03 RS485 Timer o04 Baud rate y04 RS485 Baud rate 1200 bps is not su...

Страница 261: ...Glossary This glossary explains the technical terms that are frequently used in this manual...

Страница 262: ...ignal drive an analog meter installed outside the inverter for indicating the current inverter running status Refer to Chapter 8 Subsection 8 4 1 Terminal Functions Applicable motor rating Rated outpu...

Страница 263: ...quired torque is in inverse proportion to the load rpm 2 An essentially constant power requirement Related function code F37 Applications Machine tool spindles Constant torque load A constant torque l...

Страница 264: ...t the drive frequency from inversion of the processed frequency that rotates the motor inversely Related function codes F15 F16 and H64 Frequency resolution The minimum step or increment in which outp...

Страница 265: ...operation modes supported by the inverter This mode uses the menu driven system and allows the user to set function codes or check the inverter status maintenance information PTC Positive Temperature...

Страница 266: ...power with which the motor can run a load Simultaneous keying To simultaneously press the 2 keys on the keypad This presents the special function of inverters Stop frequency The output frequency at wh...

Страница 267: ...e varied with the output frequency f by using an inverter This scheme of control is called V f control Variable torque load A squared torque load is characterized by 1 A change in the required torque...

Страница 268: ...g up and operating of the FRENIC Mini series of inverters Please feel free to send your comments regarding any errors or omissions you may have found or any suggestions you may have for generally impr...

Страница 269: ...stems Company Gate City Ohsaki East Tower 11 2 Osaki 1 chome Shinagawa ku Tokyo 141 0032 Japan Phone 81 3 5435 7139 Fax 81 3 5435 7458 Information in this manual is subject to change without notice Pr...

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