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Environnement

S.A

MP101M

Duplication prohibited

SEPTEMBER 2013

0–4

CHAPTER 5

CORRECTIVE MAINTENANCE

5.1.

LIST OF FAULTS AND CORRECTIVE ACTIONS

5–4

5.2.

MODULE BOARD OF MP101M

5–8

5.3.

GENERAL CONNECTION DIAGRAM

5–9

CHAPTER 6

APPENDIX

LIST OF FIGURES

Table 3–1 – DB25 Connections

3–3

Table 3–2 – MUX signals (Acceptable limits on channel 1 to 16 of the multiplexer)

3–46

Table 5–1 – List of faults and correctives actions

5–4

Table 5–2 – Configuration of Module board

5–8

Содержание MP101M

Страница 1: ...E MONITOR MP101M APRIL 2014 111 bd Robespierre 78300 POISSY TEL 33 0 1 39 22 38 00 FAX 33 0 1 39 65 38 08 http www environnement sa com GENERAL CHARACTERISTICS PRINCIPLE OF OPERATION OPERATION PREVENT...

Страница 2: ...airs made by a third party without the written agreement of the seller The buyer is required to check the equipment as soon as possible upon receipt and acceptance and no later than eight days followi...

Страница 3: ...0 17 CHAPTER 1 GENERAL CHARACTERISTICS 1 1 GENERAL 1 3 1 2 CHARACTERISCS 1 13 CHAPTER 2 PRINCIPLE OF OPERATION 2 1 BETA GAUGE PRINCIPLE FIGURE 2 1 AND FIGURE 2 2 2 3 2 2 FLOW REGULATION PRINCIPLE 2 6...

Страница 4: ...TIVE ACTIONS 5 4 5 2 MODULE BOARD OF MP101M 5 8 5 3 GENERAL CONNECTION DIAGRAM 5 9 CHAPTER 6 APPENDIX LIST OF FIGURES Table 3 1 DB25 Connections 3 3 Table 3 2 MUX signals Acceptable limits on channel...

Страница 5: ...pling tube RST 1 18 Figure 1 10 Regulated sampling tube RST 1 19 Figure 1 11 Links between units 1 21 Figure 1 12 Outline dimensions 1 22 Figure 2 1 General functional diagram 2 2 Figure 2 2 Beta gaug...

Страница 6: ...3 3 8 09 2013 3 9 09 2013 3 10 09 2013 3 11 09 2013 3 12 09 2013 3 13 09 2013 3 14 09 2013 3 15 09 2013 3 16 09 2013 3 17 09 2013 3 18 09 2013 3 19 09 2013 3 20 09 2013 3 21 09 2013 3 22 09 2013 3 23...

Страница 7: ...ntS A 0 7 SEPTEMBER 2013 Page Date 4 25 09 2013 4 26 09 2013 4 27 09 2013 4 28 09 2013 5 1 09 2013 5 2 09 2013 5 3 09 2013 5 4 09 2013 5 5 09 2013 5 6 09 2013 5 7 09 2013 5 8 09 2013 5 9 09 2013 5 10...

Страница 8: ...EnvironnementS A MP101M Duplication prohibited SEPTEMBER 2013 0 8 Page intentionally blank...

Страница 9: ...PROTECTION IN THE COUNTRY IN WHICH IT IS TO BE USED RADIATION PROTECTION SPECIAL INSTRUCTIONS 0 1 WARNING Radioactive sources are regulated substances it means that their import export providing tran...

Страница 10: ...ent and of the sealing of sources are also provided for in these regulations Each source must be delivered with a certificate from the manufacturer certifying the characteristics of the source especia...

Страница 11: ...is placed on the front side of the upper block of the receiver 0 3 2 WARNING LABELS AND SAFETY DEVICES The source holder is a rotary system The Carbon 14 source can take two positions storage and emi...

Страница 12: ...NES 0 3 3 A RADIOACTIVE SOURCE Radio element Carbon 14 Shape Sealed classified C34343 under ISO2919 standards Activity 1 6MBq 15 means 1 84MBq maximum Emission Type energy 0 160 MeV Period of the radi...

Страница 13: ...ions of braking Not considered Dose rate measurement Contact naked source 350 Sv h Dose rate measurement 10cm naked source 9 Sv h Dose rate measurement in the plastic box 0 2 Sv h Dose rate measuremen...

Страница 14: ...ontact with the window of measurement we can consider a dose rate of 0 1 Sv h To exceed the regulatory threshold of 50000 Sv per year the technician should leave his hands in contact with the window o...

Страница 15: ...ence of the radioactive source of the associated risks and of the meaning of various signals 0 6 3 INTERVENTION ON SOURCE HOLDERS Any intervention on source holders should be made by the supplier or u...

Страница 16: ...s indicated by the following label Figure 0 4 Signaling label NB The date mentioned is the date of source calibration IT IS FORBIDDEN TO OPEN THE SOURCE HOLDER IT IS FORBIDDEN TO SEPARATE THE SOURCE F...

Страница 17: ...e technical checking of radioprotection in particular Monthly checks using for instance the Contamination Test described in the 4 3 10 sheet of chapter 4 of the technical manual of the analyzer Period...

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Страница 19: ...s Figure 1 11 1 21 1 2 4 4 Dimension and weight Figure 1 12 1 21 1 2 4 5 Handling and storage 1 21 1 2 5 CERTIFICATIONS 1 23 1 2 5 1 PM10 USEPA designation 1 23 1 2 5 2 PM2 5 USEPA designation 1 23 1...

Страница 20: ...EnvironnementS A MP101M Duplication prohibited SEPTEMBER 2013 1 2 1 GENERAL CHARACTERISTICS Figure 1 1 MP101M presentation...

Страница 21: ...defined volume of air on a glass fiber filter The filter is automatically unrolled between the Beta source and a Geiger M ller counter GM according to defined sequences The difference in the radiation...

Страница 22: ...ide The following components are mounted on the door A main power supply I O switch for ON OFF control located at the top right corner a backlit liquid crystal display 16 lines x 40 columns 240 x 128...

Страница 23: ...Duplication prohibited MP101M EnvironnementS A 1 5 SEPTEMBER 2013 Figure 1 3 Front face with the door closed...

Страница 24: ...counter for measurements of beta particles Geiger M ller tube detector 8 located on the same axis downstream of the ribbon In measurement mode the source and G M counter always maintain the same rela...

Страница 25: ...PTEMBER 2013 1 reference gauge 3 source holder 4 flexible channel 5 capstan 6 disengageable pinch roller 7 take up reel 8 Geiger M ller tube detector 9 pressure assembly 10 pay out reel Figure 1 4 Fro...

Страница 26: ...pin connector for the serial link RS232 RS422 4 One 3 contact TUCHEL connector for 24 V CC supply of the sampling head heating 3 One external pump power supply connector 5 One 15 pin socket for link...

Страница 27: ...ts refer to Figure 1 6 The axis of pay out reel 1 The axis of take up reel 2 One motor for paper moving on 3 One rotation motor of the source holder 4 One motor of the pressure plate 5 1 Axis of pay o...

Страница 28: ...ed into three parts separated by two aluminium plates the flow regulation part 1 the collector and Beta gauge assembly at the front of the unit 2 the electronics part 3 composed of the module board 4...

Страница 29: ...re drop observed on passage at the throttle in the fluid circuit is used to deduce the velocity of flow and the flow rate three pressure sensors upstream and downstream of the flat orifice P1 4 P2 2 a...

Страница 30: ...as specified in the 40 CFR 50 appendix L paragraph 7 3 2 and 7 3 4 4 The cyclone type separator is identified as a BGI VSCCTM Very Sharp Cut Cyclone particle size separator specified as part of EPA de...

Страница 31: ...ic Average Floating average Geiger M ller counting time Programmable from 10 to 200 s Scan periods 10 mn 1 4 1 2 1 2 3 4 6 12 24 48 hours Measurement cycles 1 2 3 4 6 12 24 48 72 96 hours Measurement...

Страница 32: ...range on one cycle Duration of cycle in hours Minimum detectable concentration in g m3 on one cycle 1 m3 h flow rate 6 12 24 2 1 0 5 Sampling rate 1 m3 h Spot area 2 4 cm2 Step between two spots 23 mm...

Страница 33: ...300 VA Operating temperature 10 C to 40 C Alarm checks Permanent Detection and indication of malfunctions temperature pressure flow rates electric parameters Tests and diagnostics for maintenance Sele...

Страница 34: ...p unit 4 fans upper part 1 tangential fan lower part 1 differential circuit breaker with 5 electrical distribution connectors 1 power supply terminal board with fuse holder 1 connection terminal board...

Страница 35: ...range 0 to 30 C associated to a safety switch cut out at 60 C 1 2 4 2 Installation a Installation outdoors a 1 Concrete base For outdoor installation of the sealed box a concrete slab 2 m x 1 m is req...

Страница 36: ...ampling head Sampling head channel MPM101M flexible channel Gasket compressed Gasket of tightness head MP101M link Do not crush MP101M channel with head The channel should remain flexible to enable di...

Страница 37: ...1 10 Regulated sampling tube RST Fasten the meterological sensors on the external part of the sampling tube and connect the head heating to the socket marked tube heating on the rear panel Connect th...

Страница 38: ...st enable to use the two flanges and the tightness gasket provided with the head The head must be able to slide in order to match up with no difficulty with the sampling conduit of the MP101M see Figu...

Страница 39: ...11 Links between units 1 2 4 4 Dimension and weight Figure 1 12 The monitor comes in the form of a standard 19 inch 6 unit rack Length 360 5 mm Width 483 mm Height 266 mm Weight 16 kg external pump 1...

Страница 40: ...EnvironnementS A MP101M Duplication prohibited SEPTEMBER 2013 1 22 Figure 1 12 Outline dimensions...

Страница 41: ...uired 3 Use of the following configuration Parameter Value Paragraph of the manual Concentration unit g m3 3 3 4 4 Flow unit l min 3 3 4 4 Cycle timing 24 h 3 3 4 2 Period timing 1 h 3 3 4 2 Counting...

Страница 42: ...of particles MP101M model is certified EN12341 when it operates under the following conditions 1 Use of a sampling head equipped with a fractionation screening device equivalent to the EN12341 and wi...

Страница 43: ...ULATION PRINCIPLE 2 6 2 3 ACQUISITION AND PROCESSING OF MEASUREMENT PARAMETERS 2 8 2 4 ORGANIZATION OF MEASUREMENTS 2 8 2 5 REGULATED SAMPLING TUBE RST 2 11 Figure 2 1 General functional diagram 2 2 F...

Страница 44: ...MP101M Duplication prohibited SEPTEMBER 2013 2 2 2 PRINCIPLE OF OPERATION Sampling head Sample tube Filter Vacuum pump Flow regulation device Emiter unit Receiver unit Beta gauge Figure 2 1 General fu...

Страница 45: ...is aligned with the dust deposit and the counter G M The low energy Beta rays are absorbed by the matter by collision with the electrons whose number will be proportional to the density The matter co...

Страница 46: ...the formula N N 1 N 1 1 1 The density of the air m1 contained in the volume V between the source and the detector is deduced from the temperature of the air knife T1 measured at the start of the cycl...

Страница 47: ...relations a and b this gives N N e 1 2 k m m2 m1 and m m m 1 k Ln 2 1 N N 1 2 which gives the final relation m 1 k Ln m m 1 2 N N 1 2 where k 1 depends on the nature of the radiation emitted by the s...

Страница 48: ...ol Motor External pump P1 P2 MP101M Fluid flow direction Figure 2 3 Flow regulation diagram P1 and P2 designate the absolute static pressures measured on both sides of the diaphragm through two axial...

Страница 49: ...etween the pressures measured upstream and downstream the orifice S1 and S2 are the surfaces of the two orifice sections is the air density at P1 pressure and T1 temperature with 1 0 0 1 0 T T P P As...

Страница 50: ...e duration is selected to obtain maximum density of dust deposited on the filter this depends on the utilization site b Periodic This type of measurement is less precise than a cyclic measurement The...

Страница 51: ...by the beta gauge Its integration duration and its calculation step are programmable Example of a running average for 24 hours and whose time step is 1h every hour the system calculates the average of...

Страница 52: ...ity The dew point of air is the temperature to which the partial pressure of vapour is equal to its pressure of saturated vapour If the humid air is gradually cooled the dew temperature corresponds to...

Страница 53: ...the reference method Consequently sampling must be carried out at a temperature close to the ambient temperature in order to avoid any phenomenon of condensation inside the sampling line and any loss...

Страница 54: ...EnvironnementS A MP101M Duplication prohibited SEPTEMBER 2013 2 12 Figure 2 5 Regulated sampling tube RST line assembly...

Страница 55: ...ing is carried out at atmospheric temperature A continuous measurement of external relative humidity is carried out When the RH value exceeds the empirical threshold of 60 the line is heated and contr...

Страница 56: ...EnvironnementS A MP101M Duplication prohibited SEPTEMBER 2013 2 14 This page is intentionally left blank...

Страница 57: ...MENT Average 3 13 3 3 2 3 MEASUREMENT Synoptic 3 14 3 3 2 4 MEASUREMENT Graphic 3 16 3 3 2 5 MEASUREMENT Alarm display 3 17 3 3 2 6 MEASUREMENT Current cycle 3 18 3 3 3 CALIBRATION 3 19 3 3 3 1 CALIBR...

Страница 58: ...1 USB FLASH DRIVE Flash drive information 3 63 3 3 8 2 USB FLASH DRIVE Backup data 3 64 3 3 8 3 USB FLASH DRIVE Erase flash drive data 3 65 3 3 8 4 USB FLASH DRIVE System restoration 3 65 3 3 8 5 USB...

Страница 59: ...CC 4 ANALOG OUTPUT 4 20 ANALOG OUTPUT GROUND 5 ANALOG INPUT 1 21 ANALOG OUTPUT GROUND 6 ANALOG INPUT 2 22 ANALOG OUTPUT GROUND 7 ANALOG INPUT 3 23 ANALOG OUTPUT GROUND 8 ANALOG INPUT 4 24 ANALOG INPUT...

Страница 60: ...3 of chapter 1 titled as Installing the regulated sampling tube RST Connect the cord of sampling head heating 3 and the supply cable of the meterological sensors 6 Connect the electrical mains power s...

Страница 61: ...of time without any keyboard action duration is programmable in the Configuration Measurement mode menu the screen enters stand by mode Pressing any key makes the screen return to display mode 2 Carr...

Страница 62: ...r calibration procedure details 6 Configure the measurement mode and the measurement channels in the CONFIGURATION menu Measurement mode advised 2h periods and 24h cycles 200 s counting duration Measu...

Страница 63: ...ters are symbolized in white on black background 3 2 1 1 Screen areas definition Information area it displays the date and time in the top left corner In the top right corner the ALARM message is disp...

Страница 64: ...the digit whose modification is in progress and Used to display the next page When there are several parameters pressing down allows displaying the next parameters 3 2 2 PROGRAMMING THE OPERATING PARA...

Страница 65: ...ptic Alarm display Beta gauge Linearizations Date time Language Measurement mode Offsets Units Conversions Communications Factory settings Tabular Histogram RESET MUX signals Gauge test ARM7 Inputs Ou...

Страница 66: ...s I 2 C Selection of the next item M e a s u r e m e n t C a l i b r a t i o n C o n f i g u r a t i o n S t o r e d d a t a T e s t s I 2 C c a r d s Selection of the next item D a t e T i m e L a n...

Страница 67: ...nvironnementS A 3 11 SEPTEMBER 2013 3 3 2 MEASUREMENT This screen enables the user to select the measurement display mode instantaneous average synoptic or graphic to display the alarms and to check t...

Страница 68: ...displayed on two display pages see the CONFIGURATION Measurement channels display Periodic concentration Cyclic concentration Average concentration Floating average Definition of keys specific to this...

Страница 69: ...MEASUREMENT Average This screen displays the averages of the instantaneous values of the programmed measurement parameters Definition of keys specific to this screen For this screen the Start Stop an...

Страница 70: ...CONFIGURATION Measure channels menu 2 date and hour 3 sample air inlet 4 source holder assembly 5 radioactive source diagrammed into this position the source is said out of gear it means that the ana...

Страница 71: ...ountdown for the current blank the supply voltage of the Geiger counter the counting stated in count per seconds cp s 9 at the end of the Blank counting the source holder cylinder is placed again into...

Страница 72: ...phs The validation to ON of the measurement channel field causes the plot display of the corresponding measurement values according to the parameters previously defined in the screen shown below This...

Страница 73: ...alarm and its measurement unit The corrective actions to be carried out to cure these faults are given at Chapter 5 Pressing down the Hist key enables the user to display the Alarms historic screen T...

Страница 74: ...rent cycle starting End field indicates the date and hour of the pump stop and the current cycle end Period field the number on the right side indicates the current period number with regard to the cy...

Страница 75: ...P101M EnvironnementS A 3 19 SEPTEMBER 2013 3 3 3 CALIBRATION This menu is used to access calibration of Beta gauge and sampling flow rate NOTE The Beta gauge sub menu is not displayed when the analyze...

Страница 76: ...alibration value the date of the previous calibration In this screen it is possible to manually modify the K calibration coefficient for example after a calibration or a manual check using the and key...

Страница 77: ...tep and the pressure plate is placed into high position against the filter paper Then the pump starts the device passes into the Drying paper phase with visualization of the drying time countdown Then...

Страница 78: ...rogrammed in the Calibration number field Between each Blank the GM counter is switched off When the 10 blanks are finished the screen displayed the average of the N blank measurements Then the cursor...

Страница 79: ...cursor moves to the Pull out reference gauge field which blinks The new calibration K factor is displayed The user pulls out the reference gauge and validates by pressing down the F3 key Ending of Bet...

Страница 80: ...d calibrations with the average of their respective measurement temperatures The K final or final span factor obtained at the end of the calibration and stored into memory In this screen pressing down...

Страница 81: ...n below This screen displays The detail of measurements carried out on the reference gauge with the value of filter temperature for each measurement The average values of reference gauge counting and...

Страница 82: ...rize the measurements of periodic cyclic and average concentration when using another analyzer as reference reference defined according to the standards EN12341 EN14907 or USEPA Parameters for the EPA...

Страница 83: ...with the indicated method In this screen it is possible to manually modify the flow rate F coefficient for example after a calibration or a manual checking using the and keys select the F coefficient...

Страница 84: ...ment is performed continuously Temperatures fields Filter field temperature at level filter Atm field External temperature measured by the meteo sensor if the meteo sensor option is available Flow rat...

Страница 85: ...pump starts the device passes into Calibration phase the Reference flow rate preset is displayed as well as the measured Flow rate If the difference between both these values is higher than 1 5 l min...

Страница 86: ...er then to validate this value with the key The instrument automatically modifies the flow rate F coefficient and displays the new flow rate value measured by the analyzer which is obtained with the n...

Страница 87: ...is possible to manually control the opening and closing of the motor driven valve in order to calibrate the flow rate faster Press down the Manu key the 0 and keys are displayed screen shown below Co...

Страница 88: ...alues of the three pressure sensors Upstream pressure Downstream pressure Atmospheric pressure Using a reference sensor barometric adjust the A and B values for the three sensors using the keys The pu...

Страница 89: ...ent of alarm relays Serial link programming Reset of main programmable parameters 3 3 4 1 CONFIGURATION Date Time Language This screen is used to set the internal clock of the analyzer as well as to c...

Страница 90: ...1 hour The sampling flow rate of the sampled air adjustable from 0 5 to 1 5 m3 h the standard value is 1 m3 h i e 16 67 l mn The counting time i e the duration of the radiation counting It is recomme...

Страница 91: ...reen shown below The user has to press down the Start key in the MEASUREMENT menu screens Stop type fields manual hourly synchro the user inputs the Date and time field For the Cycle number field If i...

Страница 92: ...the source is in sampling position Therefore it is necessary to go to one of the Instantaneous Average Synoptic screens of the MEASUREMENT menu to activate the measurement mode by pressing down the S...

Страница 93: ...or each measure channel Channels number field allows the user to program the number of processed channels maximum 32 When more than eight parameters are programmed the and keys enable the user to go f...

Страница 94: ...is value is added to the measurements value It is also used to program the measurement unit as for the conversion coefficients 3 3 4 5 CONFIGURATION Alarms Control Two thresholds per parameter are pro...

Страница 95: ...ber of data bits can be 7 or 8 The second character is the parity control can be n for non e for even or o for odd The third character is the number of stop bits can be 1 or 2 Examples 8 n 1 8 data bi...

Страница 96: ...n analyzer that uses an IP address of the shape 192 168 x x and the mask 255 255 0 0 This screen is used to configure the IP address and Mask of the analyzer HostName field name of the analyzer to be...

Страница 97: ...ntified by a port number Two different ports can be bind to the analyzer Port A and Port B They are identified by two different corresponding port numbers 8003 and 8001 for example Port fields the num...

Страница 98: ...ths years hours and minutes that memory can store data given the free space and data recording period Data can be edited in a table or histogram This screen allows programming of the date and hour edi...

Страница 99: ...rement valid 01 Range 2 exceedence shooting 02 General alarm 20 Maintenance 40 Less than 2 3 of valid measurements during the average period 80 Power supply failure FF Configuration modification The d...

Страница 100: ...e channel name the full scale with unit and the data recording period alternately blinking Definition of keys specific to this screen Return to previous menu Display previous stored data plot Display...

Страница 101: ...us Parameters checking for maintenance operation Manual control of various elements Mother board control Arm7 board control NOTE In this screen the Gauge test and Mass test items are not displayed whe...

Страница 102: ...T Filter temperature measured under the G M counter 100 mV 250 mV 400 mV 09 Int T Internal temperature of the analyzer measured on the mother board 100 mV 250 mV 400 mV 10 Up Pr Upstream pressure 3880...

Страница 103: ...n order to show the DNP Arm7 activity when no LCD display is available SW1 indicates whether the analyzer is or is not in maintenance mode SW2 SW3 WS4 are not used SW5 shows whether WatchDog is active...

Страница 104: ...tor Pump and Geiger counter controls 1 3 3 6 3 1 Motor for moving on filter ribbon To parameter the motor for moving on filter ribbon proceed in the order Using the keys go to the Filter field of scre...

Страница 105: ...field and return to screen 1 press down the key 3 3 6 3 2 Motor of the source holder nozzle Using the keys go to the Nozzle field of the screen On the last line of screen 1 press down the Test key th...

Страница 106: ...d below Moving up to start up the plate motor the plate moves up The motor stops after five seconds Press down the s key located below Moving down to start up the plate motor the plate moves down The...

Страница 107: ...key located under Opening to start up the valve motor in Opening Check that the valve motor turns correctly towards the left user being placed in front of the valve Then press down the Pts key locate...

Страница 108: ...is measurement series To do that it is necessary to follow the procedure described below Screen 1 1 This screen enables one to program the number of tests to be carried out on the same part of filter...

Страница 109: ...order to dry the filter paper After what it carries out a blank measurement When the blank measurement is finished the analyzer carries out on the same part of filter paper the number of gauge tests...

Страница 110: ...he number of measurement cycles done the countings duration the blank value of start the average obtained for the n countings the dust measurement and the standard deviation of this measurement stated...

Страница 111: ...necessary to follow the procedure described below Screen 1 1 This screen enables one to program the number of tests to be carried out on the same part of filter and informs the user about the date th...

Страница 112: ...Then it controls the pump switching on which will operate during 120 seconds in order to dry the filter paper After what it carries out a blank measurement When the blank measurement is finished the...

Страница 113: ...ed The test can be stopped at any time by pressing down the Stop key in this case the analyzer displays the screen 3 of mass test start In this screen 3 press down the key to display the screen 2 and...

Страница 114: ...EnvironnementS A MP101M Duplication prohibited SEPTEMBER 2013 3 58...

Страница 115: ...13 3 3 7 I2C CARD S This menu enables the user to visualize the effective communications of various modules and to configure the various ESTEL RST and CPM boards 3 3 7 1 I2C CARD S Estel card s Refer...

Страница 116: ...ight is the corresponding value stated in the standard measurement unit The Head heating field is used to test the heating control of the head To activate this control press down the key in order to s...

Страница 117: ...Duplication prohibited MP101M EnvironnementS A 3 61 SEPTEMBER 2013 3 3 7 3 I2C CARD S CPM board This sub menu is available in the I2C Card s menu if the CPM option is available into the analyzer...

Страница 118: ...tion of the analyzer and to carry out updates of the software The MP101MLCD is equipped with a USB socket located in the internal face of its panel door as indicated on the Figure 3 5 Figure 3 5 USB d...

Страница 119: ...01M EnvironnementS A 3 63 SEPTEMBER 2013 3 3 8 1 USB FLASH DRIVE Flash drive information The USB FLASH DRIVE Flash drive information screen gives information about the storage capacity on the USB disk...

Страница 120: ...SH DRIVE Backup data This function enables the user to copy backup onto the USB disk all data stored in the flash memory of the analyzer The user must confirm the backup by pressing down the key NOTE...

Страница 121: ...The user has to confirm the erase of the USB disk content by pressing down the Yes key NOTE This operation does not assign the memory of the analyzer 3 3 8 4 USB FLASH DRIVE System restoration This f...

Страница 122: ...aw the disk without respecting the withdraw procedure because of the risk of loosing data or resetting the analyzer In the USB FLASH DRIVE menu select the Withdraw sub menu using the and keys and pres...

Страница 123: ...MAINTENANCE OPERATION SHEETS 4 3 4 4 EQUIPMENT NECESSARY FOR MAINTENANCE 4 27 Figure 4 1 Diagram of the Picolino pump 4 5 Figure 4 2 Diagram of the KNF pump 4 7 Figure 4 3 Cleaning of the sampling hea...

Страница 124: ...it The manufacturer shall not be responsible for any adverse outcomes resulting from the following Use of the monitor by unqualified service personnel Use of the monitor under conditions other than t...

Страница 125: ...F pump assembly 1 year 4 3 2 Sampling heads cleaning 1 month 4 3 3 Multiplexer MUX signals verification 3 months 4 3 4 Replacement of filter ribbon 1 to 3 years 4 3 5 Verification of pressure exerted...

Страница 126: ...e the filtering cartridge 5 as well as an impeller 3 to check their wearing status 4 The filtering cartridges 5 must be cleaned according to the dust amount Purge the filter with compressed air from i...

Страница 127: ...13 MAINTENANCE SHEET Monitor serial No OPERATION SHEET 4 3 1 Scope Check of Picolino pump assembly impellers pump PAGE 2 2 Periodicity 1 year Replacement parts Maintenance kit of PICOLINO VTE3 pump as...

Страница 128: ...iaphragm F Check the cleanliness of the whole parts and if necessary clean them Replace the disc E and the lock washer L on the diaphragm and strongly tighten the whole using the screw D Replace the c...

Страница 129: ...s Maintenance kit of KNF pump ref V02 K 0012 Dates A pump body B hexagon socket head screw C cylinder head D diaphragm screw E tightening disc F diaphragm G screw of body pump cover H pump body cover...

Страница 130: ...arate the head from the sampling tube by simple vertical pulling Empty and clean the decantation bottle Brush the inlet grid Put down the head by simple vertical pulling a Pass a channel cleaning brus...

Страница 131: ...Duplication prohibited MP101M EnvironnementS A 4 9 SEPTEMBER 2013...

Страница 132: ...n prohibited SEPTEMBER 2013 4 10 MAINTENANCE SHEET Monitor serial No OPERATION SHEET 4 3 3 Scope Sampling heads cleaning PAGE 2 4 Periodicity 1 month Dates a b c Figure 4 3 Cleaning of the sampling he...

Страница 133: ...EnvironnementS A 4 11 SEPTEMBER 2013 MAINTENANCE SHEET Monitor serial No OPERATION SHEET 4 3 3 Scope Sampling heads cleaning PAGE 3 4 Periodicity 1 month Dates a b c d e Figure 4 4 Cleaning of the US...

Страница 134: ...uplication prohibited SEPTEMBER 2013 4 12 MAINTENANCE SHEET Monitor serial No OPERATION SHEET 4 3 3 Scope Sampling heads cleaning PAGE 4 4 Periodicity 1 month Dates a b c Figure 4 5 Cleaning of the US...

Страница 135: ...odicity 30months Dates Procedure 1 Go to the TESTS MUX Signals screen 2 Compare the voltages values for each multiplexer inlet with the values written down in the control sheet provided with the analy...

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Страница 137: ...asurement in progress if necessary 2 Go to the TESTS Mother board Inputs Outputs screen and make the plate moves down 3 Open the door of the analyzer using the knurled button located on the left 4 Lif...

Страница 138: ...ace the new reel on the pay out wheel in order to unroll the paper clockwise 8 Unroll the filter ribbon towards the right side above the two capstans and between the plate and the source block as show...

Страница 139: ...t the counter of paper remaining capacity go to the CONFIGURATION Measurement mode screen and press down the key Using the key go to the Reel line on the ON OFF field and press down the key to modify...

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Страница 141: ...Open the door of the analyzer using the knurled button located on the left 4 Raise the disengageable pinch roller as shown in the just below picture 5 Insert a smooth paper between the filter ribbon a...

Страница 142: ...p reel and or the pay out reel until the filter ribbon no longer moves Note that adjustment of the pay out reel pressure may be more important than that of the take up reel Example If the filter ribbo...

Страница 143: ...e two measurements is lower than 1 5 L min carry out a flow rate calibration cf paragraph 3 3 3 2 Remark This test can also be carried out upstream the sampling line with the reference flow meter plac...

Страница 144: ...ss between the sampling line and the analyzer inlet G12 VS 22 FPM and check the status of the gasket located under the retractable fitting of the MP101M sample inlet G06 027_0 2_0 V If necessary repla...

Страница 145: ...Duplication prohibited MP101M EnvironnementS A 4 23 SEPTEMBER 2013...

Страница 146: ...g flow rate PAGE 1 1 Periodicity 6 months Dates Procedure Refer to the paragraph 3 3 3 2 It is recommended to carry out a flow rate calibration During analyzer initial start up After replacement of th...

Страница 147: ...icity 6 months Dates Procedure Refer to paragraph 3 3 3 1 It is recommended to carry out a Beta gauge calibration During analyzer initial start up After replacement of the filter paper ribbon After Ge...

Страница 148: ...moves on The motor stops after seven seconds 4 Press down the key then go to Plate then press down the Test key then the s key under Moving up The plate moves up The motor stops after five seconds 5...

Страница 149: ...dard deviation remains lower than 5 g cm If the test fails repeat the test no more than three times If the detector is too noisy it is probably necessary to replace it If the Blank average value fell...

Страница 150: ...mos Temperature If relative humidity is higher than 60 check that Head temperature Atmos Temperature 5 C 3 If necessary adjust the A and B linearization coefficients of the three sensors 4 In case of...

Страница 151: ...umidity sensor M04 0045 B SAV 1 GM detector equipped without GM tube M02 5055 A 1 GEIGER MULLER tube M02 72412 LND 1 Paper roll RF100 ref 10 370 392 M04 370 392 1 Board of RoHS absolute pressure senso...

Страница 152: ...2412 LND 1 MP101 reference gauge M04 0004 B SAV 1 Upper sampling channel F09 5003 B SAV 1 Wired motor for valve source pressure assembly V01 0014 B 1 Temperature sensor of MP101M wired source D01 1164...

Страница 153: ...M04 370 392 4 Maintenance kit for KNF PUMP V02 0012 A V02 K 0012 A 1 Gasket V RING FPM type VS G12 VS 22 FPM 2 Designation Reference Quantity Maintenance kit for 1 year Picolino pump MP101M K3 SAV Thi...

Страница 154: ...EnvironnementS A MP101M Duplication prohibited SEPTEMBER 2013 4 32 Page intentionally left blank...

Страница 155: ...TEMBER 2013 CHAPTER 5 CORRECTIVE MAINTENANCE 5 1 LIST OF FAULTS AND CORRECTIVE ACTIONS 5 4 5 2 MODULE BOARD OF MP101M 5 8 5 3 GENERAL CONNECTION DIAGRAM 5 9 Table 5 1 List of faults and correctives ac...

Страница 156: ...EnvironnementS A MP101M Duplication prohibited SEPTEMBER 2013 5 2 Page intentionally left blank...

Страница 157: ...e information provided in this document The monitor automatically and continuously self tests its main components Any malfunction detected is indicated by a plain language message on the display and a...

Страница 158: ...er between the Pt16 ground test point and the Pt14 15V test point check the measured value Temperature At least one of the internal T C temperature or filter T C temperature exceeds the acceptable int...

Страница 159: ...he valve motor control refer to the screen TESTS Mother board Inlets outlets Check the valve motor Check the valve Check the fluid circuit Flow rate The flow rate exceeds the allowed interval centered...

Страница 160: ...ribbon Go to the CONFIGURATION Measurement Mode screen and reset the spots counter RST alarm RST link not detected Value of temperature or relative humidity is out of tolerances Check the RST line co...

Страница 161: ...Duplication prohibited MP101M EnvironnementS A 5 7 SEPTEMBER 2013 Page intentionally left blank...

Страница 162: ...ER 2013 5 8 5 2 MODULE BOARD OF MP101M Table 5 2 Configuration of Module board Jumper mark Symbols Function Symbols Function SW1 RS323 RS422 SW2 RS232 RS422 SW3 RS232 RS422 SW4 HT Geiger reading ST2 6...

Страница 163: ......

Страница 164: ...EnvironnementS A MP101M Duplication prohibited SEPTEMBER 2013 5 10 Page intentionally left blank...

Страница 165: ...Duplication prohibited MP101M EnvironnementS A SEPTEMBER 2013 6 1 6 APPENDICES Appendix 1 ESTEL BOARD Appendix 2 DNP ARM7 BOARD...

Страница 166: ...EnvironnementS A MP101M Duplication prohibited SEPTEMBER 2013 6 2 Page intentionally left blank...

Страница 167: ...ION OF 2M ANALYZERS June 2009 WARNING Information contained in this document is likely to be modified without notice The designer reserves the right to modify the equipment without revising this docum...

Страница 168: ...STEL board 15 1 5 5 Unrivet the back plate of rear panel of analyzer 15 1 5 6 Install board inside analyzer 16 1 6 EXTERNAL CONNECTION OPTIONS 17 Figure 1 ESTEL board index A 5 Figure 2 ESTEL board in...

Страница 169: ...analog independent peripherals in order for example to store and process several months of data The analyzer can work as an autonomous unit of analysis when equipped with an ESTEL board 1 2 TECHNICAL...

Страница 170: ...og output 2 11 30 Relay contact 4 10 29 Relay contact 5 3 22 GND Analog output 3 9 28 Relay contact 6 4 23 GND Analog output 4 15 34 GNDI Remote control 1 5 24 GND Analog input 1 16 35 GNDI Remote con...

Страница 171: ...election board N 2 ESTEL selection board N 3 ST1 ST2 ST8 ESTEL selection board N 4 0 V to ground default ST3 Floating 0 V 0 1 V idem for the 4 DAC 0 10 V idem for the 4 DAC 0 20 mA idem for the 4 DAC...

Страница 172: ...o boards ESTEL selection if three boards ST5 ST6 ST7 ESTEL selection if four boards 0 V to ground default ST8 Floating 0 V DAC1 0 1 V or optional 2 5 V and 10 V idem for the four DAC DAC2 0 10 V idem...

Страница 173: ...ured for 0 10 volts with adjustment of half gain In menu Tests ESTEL boards adjust the A and B coefficients of each channel in order to obtain 0 5 V at analog output for an analog to digital converter...

Страница 174: ...one or two ESTEL boards and provides menus that let the user adjust and configure each board ESTEL board programming and configuration is carried out from the ESTEL card s menu of the Carte s I2C scr...

Страница 175: ...t range the analyzer switches to the next higher range It switches back to the lower range when measurement again falls below 85 When the user assigns several measurement ranges to only one analog out...

Страница 176: ...of these analog inputs Name fields are used to enter a name of up to eight alphanumeric characters Unit fields are used to select the unit from the toggle menu none ppt ppb ppm g m3 mg m3 gr m3 g Nm3...

Страница 177: ...n chamber Zero Air On Zero relay is triggered Span On Span relay is triggered Zero Ref On Zero Ref relay is triggered Auto Span On Auto Span relay is triggered Warm up On Warm up relay is triggered St...

Страница 178: ...CARD S Remote controls This screen displays the assignment of remote control inlets The available assignment choices are Inactive Stop mode Zero Ref Zero Span Auto span The Test column is used to dis...

Страница 179: ...work of the analyzer Analyzer s safety recommendation Respect the connection of ESTEL board Module board at J20 when reassembling Use the steps illustrated below for installation or replacement of the...

Страница 180: ...between ESTEL board and module board 5 Fixing screw of ESTEL board on rear panel of analyzer Disconnect connecting cable between ESTEL board 4 and module board 3 Unscrew fixing screws 5 of ESTEL board...

Страница 181: ...d inside analyzer ANALYZER SWITCHED OFF 1 Vertically insert board inside its slot 2 Rescrew board on the slot 3 Replace connector on ESTEL board 4 Reconnect module board at J20 5 Replace cover on anal...

Страница 182: ...External ESTEL connection one insulated output P10 1350 A Figure 4 Cable D02 INF 37 37M M A 1 Tie point block interface board C10 0012 A 2 Symmetrical DIN track limit stop G13 IB 18066 D03 103 002 26...

Страница 183: ...Duplication prohibited ESTEL Board EnvironnementS A JUNE 2009 17 Figure 3 External connection option Figure 4 External connection option four insulated outputs...

Страница 184: ...EnvironnementS A ESTEL Board Duplication prohibited JUNE 2009 18 Page intentionally left blank...

Страница 185: ...LINUX OPERATING SYSTEM NOVEMBER 2009 WARNING Information contained in this document is likely to be modified without notice The designer reserves the right to modify the equipment without revising thi...

Страница 186: ...cription for the DNP Arm7_V1 board 6 Table 3 Serial link configuration of the DNP Arm7_V1 board 7 Table 4 Inlet outlet descriptions for the DNP Arm7_V2 board 10 Table 5 Switch S1 description for the D...

Страница 187: ...e The DNP Arm7 board enables dialog with the measurement module and assumes its inputs output functions display RS232 metrological calculations 1 2 TECHNICAL CHARACTERISTICS SAMSUNG Arm7 microprocesso...

Страница 188: ...EnvironnementS A DNP ARM7 board Duplication prohibited NOVEMBER 2009 4 1 3 DNP ARM7 BOARD CONFIGURATION Upper guiding mark of the board Figure 1 DNP Arm7_V1 board...

Страница 189: ...Board power supply JP2 Extension JP15 Life LED JP3 I2C bus JP16 ON OFF switch JP4 USB JP17 Module n 1 ON OFF JP5 Backlighting JP18 Module n 2 ON OFF JP6 LCD screen JP19 Module n 3 ON OFF JP7 six key k...

Страница 190: ...ammed IP Address down position Inactive WatchDog S1 5 up position Active WatchDog down position Software start up in service mode address 192 168 0 30 S1 4 up position Application starting up down pos...

Страница 191: ...009 7 Table 3 Serial link configuration of the DNP Arm7_V1 board Jumper marks Symbols Nature of operations By default up position COM2 TX towards RS4i JM1 down position COM2 TX towards module up posit...

Страница 192: ...EnvironnementS A DNP ARM7 board Duplication prohibited NOVEMBER 2009 8 Page intentionally left blank...

Страница 193: ...Duplication prohibited DNP ARM7 board EnvironnementS A NOVEMBER 2009 9 Upper guiding mark of the board Figure 2 DNP Arm7_V2 board...

Страница 194: ...oard power supply JP2 Extension JP15 Life LED JP3 I2C bus JP16 ON OFF switch J1 USB JP17 Module n 1 ON OFF JP5 Backlighting JP18 Module n 2 ON OFF JP6 LCD screen JP19 Module n 3 ON OFF JP7 six key key...

Страница 195: ...toStart IP Address 192 101 0 1 ST6 Programmed IP Address Inactive WatchDog ST5 Active WatchDog Software start up in service mode address 192 168 0 30 ST4 Application start up AutoLoad ON Update of pro...

Страница 196: ...09 12 Table 6 Serial link configuration of the DNP Arm7_V2 board Jumper marks Symbols Nature of operations By default up position COM2 TX towards RS4i JM1 down position COM2 TX towards module up posit...

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