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Hauser

ABLE

ONTENTS

1: Introduction

Who Should Read This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

How to Use This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

General Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Safety warning label. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Equipment labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Instructional symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Conventions used in this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

About the Gas Analyzers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Differences between the SS500XP and SS2000XP . . . . . . . . . . . . . . . . . . . . 1-4

How the Analyzers Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Wavelength Modulation Spectroscopy (WMS) signal detection . . . . . . . . . . . . 1-7

Getting Familiar with the Analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

Fuse specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

2: Safety

Potential Risks Affecting Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Mitigating risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Explosion hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

3: Installation

What Should be Included in the Shipping Box . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Inspecting the Analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Installing the Analyzer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Hardware and tools for installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Lifting/carrying the analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Mounting the analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Connecting Electrical Power to the Analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Connecting the Output Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Changing the 4–20 mA Current Loop Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Connecting the Gas Lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Application of Conduit Lubricant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

Appendix A: Specifications

Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7

Appendix B: Maintenance and Troubleshooting

Gas Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1

Contamination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1

Excessive Sampling Gas Temperatures and Pressures . . . . . . . . . . . . . . . . . . . . B-2

Electrical Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2

Cleaning the Mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2

Tools and supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3

Determining the type of cell mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3

Replacing the stainless steel mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5

Pressure Sensor Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-7

Peak Tracking Reset Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-12

Instrument Problems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-13

Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-17

Содержание SS2000XP

Страница 1: ...Products Solutions Services BA02183C 66 EN 01 21 For use with version HC12 Device Firmware Operating Instruction SS500XP SS2000XP TDLAS Gas Analyzer CSA Class I Division 1 Groups B C and D T4...

Страница 2: ...No part of this manual may be reproduced in whole or in part without the express written permission of Endress Hauser Endress Hauser reserves the right to change product design and specifications at...

Страница 3: ...e Shipping Box 3 1 Inspecting the Analyzer 3 1 Installing the Analyzer 3 1 Hardware and tools for installation 3 2 Hardware 3 2 Tools 3 2 Lifting carrying the analyzer 3 3 Mounting the analyzer 3 3 Co...

Страница 4: ...00XP SS2000XP Gas Analyzer BA02183C ii Endress Hauser Service repair order B 17 Renewity returns B 18 Before contacting Service B 18 Packing B 18 Storage B 19 Disclaimers B 19 Warranty B 20 Index Inde...

Страница 5: ...th this manual by reading the Table of Contents There are a number of options and accessories available for the SS500XP SS2000XP analyzers This manual has been written to address the most common optio...

Страница 6: ...es e g heat arching sparking etc Toxins Endress Hauser analyzers measure a variety of gases including high level H2S Follow all safety protocols governing toxic gases and potential leaks Inhalation In...

Страница 7: ...ment for hazardous voltage Contact may cause electric shock or burn Turn off and lock out system before servicing Failure to follow all directions or substitution of components may result in explosion...

Страница 8: ...me of sampling Most SS500XP SS2000XP analyzer systems are configured for use at extractive natural gas sampling stations Differences between the SS500XP and SS2000XP The SS500XP and SS2000XP are singl...

Страница 9: ...gh the sample attenuation occurs via absorption by the trace gas with absorption cross section According to the Beer Lambert absorption law the intensity remaining I as measured by the detector at the...

Страница 10: ...es the wavelength with current but also causes the corresponding output power to increase By normalizing the signal by the incident intensity any laser output fluctuations are canceled and a typical y...

Страница 11: ...he harmonic component of the signal that is at twice the modulation frequency 2f as shown in Figure 1 4 This phase sensitive detection enables the filtering of low frequency noise caused by turbulence...

Страница 12: ...drive the laser collect the signal analyze the spectra and provide measurement output signals Power is connected to the analyzer from an external power source through the bottom of the enclosure Refer...

Страница 13: ...panel AC for single channel systems SS500XP SS2000XP TEMPERATURE CONTROL BOARD POWER SUPPLY FUSE F1 ASSIGNABLE ALARM GENERAL FAULT ALARM NO COMMON NC 4 20 mA CURRENT LOOP BOARD STACKED BACK PLANE BOAR...

Страница 14: ...board DC for single channel systems SS500XP SS2000XP ASSIGNABLE ALARM GENERAL FAULT ALARM NO COMMON NC 4 20 mA CURRENT LOOP BOARD STACKED 4 20 mA SERIAL SIGNAL CONNECTIONS MEASUREMENT CELL POWER SUPPL...

Страница 15: ...you need to replace a fuse use only the same type and rating of fuse as the original as listed in Table 1 1 Table 1 1 Fuse specifications DWG Ref Volt age Description Rating Figure 1 6 F1 120 VAC Min...

Страница 16: ...SS500XP SS2000XP Gas Analyzer BA02183C 1 12 Endress Hauser THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 17: ...any part of the sample system Exposure to toxic gas H2S Follow the procedure below if there has been any suspected leak from the sample system and accumulated SCS enclosure 1 Purge the SCS enclosure...

Страница 18: ...rotection against accidental contact with voltage up to 1000 V IEC 900 ASTF F1505 04 VDE 0682 201 Explosion hazard Any work in a hazardous area must be carefully controlled to avoid creating any possi...

Страница 19: ...B 17 Inspecting the Analyzer Unpack and place the unit on a flat surface Carefully inspect all enclosures for dents dings or general damage Inspect the inlet and outlet connections for damage such as...

Страница 20: ...cluded 1 Stainless steel tubing Endress Hauser recommends using 1 4 in O D x0 035 in wall thickness seamless stainless steel tubing 1 2 in conduit hubs Conduit rigid Source of plant nitrogen gas 4 SCF...

Страница 21: ...ional analyzer hood or equivalent to minimize sun exposure 2 Locate the mounting holes on your unit Refer to Figure A 1 on page A 3 3 For wall installations mark the centers of the holes in the mounti...

Страница 22: ...closure door Take care not to disturb the electrical assembly inside 2 Run conduit from the power distribution panel to the tapped hole at the bottom of the analyzer enclosure Refer to Figure A 2 on p...

Страница 23: ...he neutral wire to the terminal marked NEU and the hot wire to the terminal marked LINE as shown in Figure 3 1 For DC systems connect the minus wire to the terminal marked and the positive wire to the...

Страница 24: ...elays and the external serial cable s through the conduit into the electronics enclosure 4 Strip back the jacket and insulation of the current loop digital output relays and serial cables just enough...

Страница 25: ...7 8 Re insert the mating terminal block into its base and verify that each connection is secure Table 3 1 Output signal connections Terminal Description D Conn Color 1 CH A Serial RX Pin 3 Black 2 CH...

Страница 26: ...Locate the 4 20 mA board s in the center of the electronics enclosure as shown in Figure 1 6 or Figure 1 7 4 Remove the jumper JMP1 shown in Figure 3 3 connecting the center pole to point A 5 For 4 2...

Страница 27: ...substance with excellent adhesion that maintains rain tightness and grounding continuity between conduit fittings This lubricant has proven very effective between parts made of dissimilar metals and...

Страница 28: ...ed surface at least five threads wide as shown below 2 Screw the female pipe thread onto the male fitting until the lubricated threads are engaged Eyes May cause minor irritation Skin May cause minor...

Страница 29: ...ground Electrical Communications Input Voltages 2 2 Supply voltage not to exceed 10 of nominal Transient over voltages according to Overvoltage Category II 100 to 240 VAC 50 60 Hz single phase only 18...

Страница 30: ...z single phase only 18 to 32 VDC Optional Contact Rating Inductive Load 250V 3A N O contact 1 5A N C contact 24V 1A N O and N C contact Communication Analog 2 4 20mA Isolated 1200 ohms 24 VDC max load...

Страница 31: ...BA02183C SS500XP SS2000XP Gas Analyzer Endress Hauser A 3 Figure A 1 SS500XP SS2000XP outline and mounting dimensions MOUNTING BRACKETS...

Страница 32: ...SS500XP SS2000XP Gas Analyzer BA02183C A 4 Endress Hauser 4 50 PWR INPUT 3 4 14 FNPT DATA CONTROLS 3 4 14 FNPT 7 50 4 56 4X 75 Figure A 2 SS500XP SS2000XP bottom view power and data controls input...

Страница 33: ...BA02183C SS500XP SS2000XP Gas Analyzer Endress Hauser A 5 Figure A 3 Electrical schematic for SS500XP SS2000XP customer connections...

Страница 34: ...GND BLU POWER P2 BLU W2 V IN 2900000180 BRN J1 24V LINE FILTER A7 GND A6 GRN SUPPLY BRN BACK PLANE 2300000030 W7 N L J1 T 5 0 5 TEMP A OPT HEAD A PRES A P2 P2 P1 GRY WHT SAMPLE CELL A5 BRN PRES P1 W6...

Страница 35: ...Control Board 1 1 Contact Service before attempting replacement Replacing this component without technical support could cause damage to other components 0190216400 Power Supply 24 VDC 1 8000002692 Po...

Страница 36: ...SS500XP SS2000XP Gas Analyzer BA02183C A 8 Endress Hauser THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 37: ...sit on the optics or interfere with the measurement in some other way Although the analyzer is designed to withstand some contamination it is recommended to always keep the sampling lines as contamina...

Страница 38: ...r a P T Fail Error fault Electrical Noise High levels of electrical noise can interfere with laser operation and cause it to become unstable Always connect the analyzer to a properly grounded power so...

Страница 39: ...r nitrogen Torque wrench Permanent marker Flashlight Determining the type of cell mirror Measurement cells will come equipped with either a glass or stainless steel mirror The stainless steel mirrors...

Страница 40: ...sible purge the system with nitrogen for 10 minutes 4 Carefully mark the orientation of the mirror assembly on the cell body 5 Gently remove the mirror assembly from the cell by removing the six socke...

Страница 41: ...en the 6 socket head cap screws evenly with a torque wrench to 13 in lbs Replacing the stainless steel mirror To replace the stainless steel mirrors If your system has been configured with a stainless...

Страница 42: ...tside of the mirror taking care not to touch the mirror surface 9 Carefully place the new stainless steel mirror onto the cell making sure the O Ring is properly seated Process samples may contain haz...

Страница 43: ...d materials 9 16 in wrench 7 8 in wrench 9 64 in Allen wrench Flat head screwdriver Phillips head screwdriver Metal pick Military grade stainless steel PTFE tape or equivalent Dry nitrogen Isopropyl a...

Страница 44: ...m the circular connector inside the enclosure For new model pressure sensors with quick disconnects detach the pressure sensor cable from the pressure sensor at the connector using a Phillips head scr...

Страница 45: ...measurement cell on a clean flat surface with the pressure sensor facing up Refer to Figure B 4 13 Using a 9 16 in wrench secure the flange while using a 7 8 in wrench to remove the old pressure sens...

Страница 46: ...lling Refer to Figure B 6 15 Remove the new pressure sensor from the packaging Retain the black connector cap on the sensor do not remove 16 Wrap stainless steel PTFE tape around the threads at the to...

Страница 47: ...8 19 Using the 9 16 in wrench to hold the flange in place turn the sensor clockwise with a 7 8 in wrench until tight Two or three threads on the pressure sensor should still be visible 20 Remove the b...

Страница 48: ...o Start Validation a If the system passes the pressure sensor replacement is successful b If the system does not pass refer Service on page B 17 for instruction Peak Tracking Reset Procedure The analy...

Страница 49: ...Turn off the power to the unit and check the opti cal head cables for a loose connection Do not disconnect or reconnect any optical head cables with the power connected Check the inlet and outlet tub...

Страница 50: ...s Hauser refer to To read diagnostic data with HyperTerminal in the Device Param eters manual Track Fail Error Refer to the Device Parameters manual for instruc tion on system faults Reset the peak tr...

Страница 51: ...cted device can accept a 4 20 mA signal The analyzer is set to source cur rent Make sure the device is connected to the correct terminals on the green connector see Figure 3 2 on page 3 7 Check the op...

Страница 52: ...the Device Parameters manual Reading goes to full scale If 4 20 mA Alarm Action is set to 1 look on display for a fault message refer to the Device Parameters manual for instruction on system faults a...

Страница 53: ...connections with an ohmmeter Make sure to select the correct COM port that the cable is plugged into Current loop is stuck at 4 mA or 20 mA On the current loop board check the voltage between the end...

Страница 54: ...your technical request Packing Endress Hauser s SS500XP and SS2000XP analyzers and auxiliary equipment are shipped from the factory in appropriate packaging Depending on the size and weight the packa...

Страница 55: ...rom entering the system 12 Pack the equipment in the original packaging in which it was shipped if available If the original packaging material is no longer available the equipment should be adequatel...

Страница 56: ...oduct or part thereof which is returned at Customer s expense to Endress Hauser s plant This warranty shall apply only if Customer notifies Endress Hauser in writing of the defective product promptly...

Страница 57: ...losure Electronics 3 4 3 6 3 8 Excessive sampling Gas pressure B 13 Gas temperature B 13 Excessive sampling gas temperature B 2 F Faults Null Fail Error B 14 P T Fail Error B 2 B 14 Power Fail Error B...

Страница 58: ...mmon problems B 1 Resonances Natural frequencies S Sample condition system SCS B 6 Sample gas 1 4 Serial cable 3 6 Serial connection 3 6 Signal wires 3 6 Stainless steel tubing B 1 System models SS200...

Страница 59: ......

Страница 60: ...www endress com BA02183C 66 EN 01 21...

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