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Servicing and maintenance

Edition 03 / 69 06 898

FTS 8000

7.4.2

Regular inspections: at the end of each exercise day

7.4.3

Regular inspections: monthly basis

7.4.4

Regular inspections: quarterly basis

7.4.5

Regular inspections: six-monthly basis

7.4.6

Regular inspections: annual basis

Section

Inspection

Target group

Entire system

Inspection of all exercise rooms for
standing water
Cleaning and drying of all exercise rooms
using suitable equipment

Trainer

Section

Inspection

Target group

All moving parts (doors,
platforms, locks, etc.)

Lubrication of all moving parts

Trainer

Section

Inspection

Target group

Fan

If the system is not operated for more
than 3 months, the ventilator must be put
into operation every 3 months for at least
one hour to avoid any damage arising
due to the standstill.

Trainer

Seals

Lubrication of all seals

Trainer

Pipe bend
Igniter end

Check the pipe bends on the end of the
igniters for damage and replace if
necessary.

Trainer

Section

Inspection

Target group

Gas sensors and trans-
mitters

Checking and re-calibrating the gas
sensors

Specially trained
personnel

Pipes

Visual inspection of the various pipes

Specially trained
personnel

Section

Inspection

Target group

Burner lines in the water
bath

Visual inspection, if necessary cleaning
of the gas outlets

Specially trained
personnel

Fan

Visual inspection and function test

Specially trained
personnel

Содержание FTS 8000

Страница 1: ...FTS 8000 enUS Operating manual 69 06 898...

Страница 2: ...tructions 26 3 3 Requirements 27 3 4 Assembly overview 27 3 5 Procedure 28 3 5 1 Installation 28 3 5 2 Connect the power supply 33 3 5 3 Connect the gas supply 35 4 Commissioning 36 4 1 Target groups...

Страница 3: ...ication 72 8 Troubleshooting 73 8 1 Target groups 73 8 2 Safety instructions 73 8 3 Routine in case of faults 74 8 4 Fault cause and remedy 75 8 5 Reset the safety shut off valve 76 9 Disposal 77 9 1...

Страница 4: ...nection to C1 34 Fig 37 Earthing cable connection to C3 34 Fig 38 Protective panels 34 Fig 39 Harting plug 34 Fig 40 Alarm lamp with acoustic alarm 34 Fig 41 Blow out line 35 Fig 42 Gas connections C1...

Страница 5: ...kly and easily The customer documentation must be retained and forwarded to the next operator or user of the system Every supplement received must be included in the customer documentation 1 2 2 Safet...

Страница 6: ...system with other mock ups than with the mock ups supplied Accessing the system without wearing the personal protective equipment PPE required for the respective tasks and dangers Otherwise the safe o...

Страница 7: ...Pressurized parts may burst Do not remove modify or block safety devices such as safety catches sensors or emergency stop buttons Faulty safety equipment must be replaced immediately Do not remove mod...

Страница 8: ...Electrical connections to equipment not mentioned in these instructions for use may be carried out only following consultation with the manufacturer or an expert Never clean electrical equipment with...

Страница 9: ...h gas flow systems where the pipe diameter expands the sudden expansion may lead to extremely cold temperatures Severe frostbite damage may occur upon contact with unprotected skin When working on ign...

Страница 10: ...h of the fire simulation system CAUTION There is an increased danger of crushing injuries on doors and hatches Proceed carefully when closing doors and hatches i i NOTICE Observe the information regar...

Страница 11: ...simulation system with suitable breathing safety equipment open circuit breathing apparatus or recirculation systems and protective clothing in accordance with the local fire department regulations E...

Страница 12: ...ith Dr gerService and having all maintenance work inspection maintenance and repair carried out by Dr gerService WARNING Danger due to improper personal protective equipment The personal protective eq...

Страница 13: ...ding a maintenance contract with Dr gerService and having all maintenance work inspection maintenance and repair carried out by Dr gerService Only use genuine Dr ger parts for all maintenance work 1 D...

Страница 14: ...rvices The following chapters describe in more detail the component parts of the fire simulation system used to form the exercises i i NOTICE The precise position of the safety and monitoring devices...

Страница 15: ...nection of the remote control to the receiver not illustrated WARNING Danger of death in the event of changes to safety and monitoring devices Do not remove modify or block safety devices such as safe...

Страница 16: ...rollers of the gas sensor and X zones are located in the cabinet The heads of the gas sensors continuously monitor for explosive gases and vapors in the surrounding air and are factory set to detect p...

Страница 17: ...interface If the wireless interface between the remote control and the receiver in the technical room is interrupted the system is automatically switched to emergency stop operation The alarm can only...

Страница 18: ...E Only activate the remote maintenance key switch for as long as the software has to be accessed remotely The activation of the key switch activates the modem which causes costs To keep these costs as...

Страница 19: ...ating instructions in appendix 2 of this customer documentation Given below is the general layout of the various remote controls Not every type of remote control is used with every system The Operatio...

Страница 20: ...the exercise points are actuated via the software 2 5 2 Water supply The water supply is provided by the operator and is not supplied by Dr ger WARNING Danger of death and risk of property damage due...

Страница 21: ...are outline sketches only The version installed may vary in appearance Components designated as Options are included depending on the design Fig 8 Main gas control path gaseous phase Item Description...

Страница 22: ...and maximum pressure levels there are 2 pressure switches integrated into the main gas control path One pressure switch monitors the minimum pressure via a microswitch The second pressure switch swit...

Страница 23: ...iminate a excessively high pressure rise After triggering the safety blow out valve the excess gas is diverted into the open air via the blow out line i i NOTICE The diagram below and the layout of th...

Страница 24: ...individual fireplaces They are designed as required for the different fireplaces Single stage operated fireplaces are controlled via solenoid valves the gas supply is either opened or closed Multi sta...

Страница 25: ...approx 20 seconds to cool the igniter down The water cooling of water cooled igniters continues to run for 2 minutes WARNING Risk of combustion due to the sudden start of the igniter When operating t...

Страница 26: ...are placed on profiles and secured using chains The flash over fireplace wood fired in container 2 must be fitted with hardboard plates before operation The other fireplaces can be fitted with hardbo...

Страница 27: ...d and locked for 3 minutes The flash over fireplace gas fired is locked for 10 seconds after operation The fireplace cannot be activated during this time The total burning duration available depends o...

Страница 28: ...plates On walls and the portal door the hardboard plates are placed on profiles and secured using chains Insert the hardboard plates into the intended mounting devices in the fire room Only hardboard...

Страница 29: ...m cannot be started during this time 2 7 2 Smoke screen If required a heat resistant 700 C multi part smoke screen can be fitted to the portal door of container 2 to keep the smoke in the system and t...

Страница 30: ...of the fire simulation system The surface must be designed for the exercise and the weight of the fire simulation system WARNING Risk of falling and crushing When setting up the fire simulation system...

Страница 31: ...now leaves and other highly flammable objects 3 4 Assembly overview Fig 17 System overview side Item Description Item Description 1 Technical room with switch cabinet 2 Blow out line 3 Gas connections...

Страница 32: ...ried out from the ground must be carried out using suitable ladders and observing the relevant regulations It is only permitted to walk on the container roof with adequate fall protection CAUTION Trip...

Страница 33: ...69 21 865 in appendix 1 of this customer documentation and align straight with container 1 and push against container 1 5 Fully open the doors of container 2 and secure on the container wall CAUTION...

Страница 34: ...he fireplace in container 3 is aligned with the side door of container 2 8 Align container 3 flush with the angled profiles of container 2 and push onto container 2 9 If necessary support container 3...

Страница 35: ...ontainers 1 and 2 with 3 cover plates Ensure that the cover plates are fully engaged in the floor opening Fig 29 Assemble the ceiling transition between C1 and C2 14 Close the cover transition between...

Страница 36: ...in the cover plate slots Push the cover plate against the wall of container 2 Re tighten the nuts by hand 17 Close the wall transition between containers 2 and 3 opposite the fire pan with cover plate...

Страница 37: ...l voltage When setting up equipotential bonding there is a risk of fatal electric shock Power may only be fed in after the ground cables have been connected WARNING Danger of death and risk of equipme...

Страница 38: ...ission cables along the walls on the ground of container 1 Establish the data connection between containers 1 and 2 and between containers 2 and 3 To do this plug the Harting plug into the correspondi...

Страница 39: ...Fig 18 2 Connect blow out line to the corresponding connections on container 1 and tighten securely using crown nuts Secure the blow out linen to the roof edge of container 1 using the pipe mount 3 O...

Страница 40: ...cal that the following points are observed Before switching on the fire simulation system provide information about on the correct behavior in the event of faults Incorrect behavior in the event of a...

Страница 41: ...he fire simulation system the immediate environment of the fire simulation system the safety devices of the fire simulation system and the measures in the event of an emergency WARNING Before beginnin...

Страница 42: ...system e g snow or greenery The fire simulation system is prepared for commissioning 4 3 1 Water bath pans The water bath pans for the fireplaces should be filled with water before the exercise is sta...

Страница 43: ...reeze Surfaces may freeze due to used extinguishing water The fireplaces operated with water may be damaged The trainer must check whether ice formation prevents the safe operation of the system Opera...

Страница 44: ...en successfully completed Procedure 1 Open the doors to the technical room and fix using a safety catch 2 Check the fill level of the water bath pan for the fireplace in container 3 and top up if nece...

Страница 45: ...ng rod Check earthing for optical damage 6 Connect an X zone to the system via cable Switch on the X zones and corresponding X ams and set up at least 2 meters away from the system air vents see Fig 1...

Страница 46: ...r 12 Slowly open both main ball valves on the gas control paths Pressure spreads throughout the system 13 If necessary acknowledge faults in the technical room The fire simulation system is ready for...

Страница 47: ...on system is not permitted to be operated if there is a risk of storms strong winds or other extreme weather conditions Exercises must be canceled if there is a risk of a storm due to potential step v...

Страница 48: ...e to the system is switched on using the System on key switch When the key switch has been activated the touchscreen is activated and the entire system forcibly purged for 1 minute If during the switc...

Страница 49: ...aintenance The modem for the remote maintenance is switched on Specially trained personnel can access the controls for remote maintenance Main switch is switched on System on key switch is switched on...

Страница 50: ...the system and enables operation of the control 4 Reset switch acoustic alarm The reset switch for the acoustic alarm can be used to switch off the acoustic signal of the acoustic alarm 5 Touchscreen...

Страница 51: ...messages Pressing the button switches the page to the HMI messages Project information and other buttons Pressing the button changes the menu view to the Project Information window and there are othe...

Страница 52: ...et or touchscreen after the incorrect start The next ignition attempt can then be started There are alarms that result in emergency stop mode Every error that resulted in the triggering of an alarm mu...

Страница 53: ...op operation safety lock Actuation of an emergency stop switch Interruption of the wireless connection to the remote control Pressure for LPG exceeds the defined maximum value Pressure for gaseous gas...

Страница 54: ...ted Green lit background Device function running Yellow flashing background New warning present measured values in warning range Yellow lit background Acknowledged warning present measured values in w...

Страница 55: ...e software is activated via the Confirm button 3 User Enter the username There are two users available Administrator The administrator is permitted to set the parameters of the main flame size levels...

Страница 56: ...rature sensors in C Ceiling Measured value of temperature sensor underneath the ceiling Warning between 500 C and 650 C Alarm from 650 C 1m r l Measured value of temperature sensor at 1 m height Warni...

Страница 57: ...ion options can be selected via the pull down menu Start igniter via the remote control Start the igniter via the touchpanel The ignition can only be started via the selected device remote control or...

Страница 58: ...650 C Alarm from 650 C 1m Measured value of temperature sensor at 1 m height Warning between 200 C and 250 C Alarm from 250 C Gas detector Measured value of the corresponding gas sensor in LEL lower e...

Страница 59: ...e ignition The following ignition options can be selected via the pull down menu Start igniter via the remote control Start the igniter via the touchpanel The ignition can only be started via the sele...

Страница 60: ...upport fire left right in C After starting the flash over gas fired both temperature sensors must show a defined temperature rise within a defined time otherwise the fireplace is deactivated FO Displa...

Страница 61: ...ery value change must be confirmed and therefore saved by pressing the Enter key on the keyboard i i NOTICE The administrator must be logged on to view and edit the exercise point parameters i i NOTIC...

Страница 62: ...ing on the fireplace properties 5 6 7 Overview screen Media supply Fig 78 Media supply All solenoid valves and pressure switches of the individual media supply paths are displayed on the overview scre...

Страница 63: ...ocate errors and faults more quickly Status of safety locks Status display of all safety locks that result in emergency stop mode on the system Green All safety and monitoring devices are functioning...

Страница 64: ...rm is displayed if the system message is marked in red Item Designation No Every HMI message is assigned a unique number This must be quoted to Dr ger during troubleshooting Time Time of HMI message D...

Страница 65: ...0 Project information Fig 81 Project information The Project information screen is used to display information on the fire simulation system The buttons can be used to call up other functions such as...

Страница 66: ...ontrol The following notices must be observed to permit fault free operation of the system with the remote control i i NOTICE The administrator must be logged on to view and edit the user management i...

Страница 67: ...control This is the case for example when there is visual contact with an antenna i i NOTICE When the system is in operation switched on mobile phones sources of interference and wireless transmitters...

Страница 68: ...he switch on the remote control Releasing the switch disconnects the flame 5 Maximum possible burning duration is 15 seconds and this is followed by a cooling time of 10 seconds It is only possible to...

Страница 69: ...e work as the gas sensors and the ventilator are also switched off in a complete shutdown meaning there is no monitoring or ventilation of the technical rooms and the exercise rooms DANGER Fire risk d...

Страница 70: ...port fire continues to burn 4 Close the gas feed on the gas supply and wait until the support fire of the fireplace goes out automatically 5 Close both main ball valves on the gas control paths in the...

Страница 71: ...cure against falling 11 Disconnect the alarm lamp from the connection and remove from the container wall 12 Remove the earthing cables between containers 1 and 2 and from containers 1 and 3 13 Remove...

Страница 72: ...carrying components DANGER Danger of death due to electrocution Observe the following rules during all work on electric and electronic components Accidental activation of the power sources can result...

Страница 73: ...must be replaced immediately Until that point the system is not permitted to be operated CAUTION Risk of injury and of equipment damage due to residual gas in the components All work on gas carrying...

Страница 74: ...nts Check all thermal elements for visible damage Trainer Gas sensors Check the gas sensors for visible damage Function test Trainer Water bath pans Inspection of and if necessary drainage of the wate...

Страница 75: ...n Target group Fan If the system is not operated for more than 3 months the ventilator must be put into operation every 3 months for at least one hour to avoid any damage arising due to the standstill...

Страница 76: ...res may only be lifted once work on the system has been completed 8 After replacing safety related parts a functional test must be conducted 9 After servicing or maintenance a test run of the system m...

Страница 77: ...ANGER Danger of death due to electrocution Observe the following rules during all work on electric and electronic components Accidental activation of the power sources can result in serious injuries D...

Страница 78: ...C CAUTION Danger to the environment due to hazardous substances Greases oils coolants cleaning agents containing solvents and similar are substances that present a groundwater hazard It is not permitt...

Страница 79: ...ly Trainer Safety shut off valve closed Reset the safety shut off valve Trainer Fault in the electrics electronics Contact Dr gerService Technical personnel Ignition electrode faulty Replace ignition...

Страница 80: ...ff valve snaps into place The pressure on the pressure gage starts to rise once again 5 Then move the brass nut back to the original position by unscrewing the brass nut and screwing it back on hand t...

Страница 81: ...of waste electrical and electronic equipment Waste electrical and electronic equipment is subject to national and international disposal regulations and may not be disposed of as municipal waste They...

Страница 82: ...rechargeable batteries are subject to national and international disposal regulations and may not be disposed of as municipal waste They are therefore marked with the symbol opposite Used batteries an...

Страница 83: ...cal data Edition 03 69 06 898 79 FTS 8000 10 Technical data Description Scale Inlet pressure 15 6 bar Temperature range 5 C to 40 C Line voltage AC 400 V Fluid Propane PS 15 6 bar Frequency 50 Hz Powe...

Страница 84: ...xplanation Warning against hazardous electrical voltage In working areas marked in this way only personnel with the required specialist knowledge e g electrical engineers or people with such training...

Страница 85: ...Friction heat Mechanically generated sparks If work must be carried out in the marked areas the gas supply to the system must be switched off first Wireless prohibited The use of mobile telephones an...

Страница 86: ...ing diagram only on CD and printed in the switchgear cabinet Index 1 6906940 Rhino Layout Index 1 6906950 20 Fuss Container I Assembly Rhino Index 1 6906961 20 Fuss Container I Rhino Index 1 6906962 2...

Страница 87: ...Appendix 2 Additional technical documentation Component Supplier Reference Polytron Dr ger Index 2 PEX 1000 Dr ger Index 2 X zone 5500 Dr ger Index 2 remote control HBC Index 2 MDR 817 M ller Gastechn...

Страница 88: ...Appendix 3 Order list Edition 03 69 06 898 84 FTS 8000 14 Appendix 3 Order list Designation Supplier Order number Igniter elbow Dr ger 65 78 940 Y Igniter elbow Dr ger 65 79 189...

Страница 89: ...Appendix 4 Approvals and certificates Edition 03 69 06 898 85 FTS 8000 15 Appendix 4 Approvals and certificates Title of certificate Component Reference Declaration of conformity System Index 4...

Страница 90: ...7 X zones and X ams Check that the X zones and X ams are switched on and connected X zones and X ams are switched on and connected to the system 8 Readings of the temperature sensors Visual inspection...

Страница 91: ...ing has been completed 19 Water bath pans at the fireplaces Visual inspection Water bath pans are filled with water 20 Fireplaces Prior to igniting the fireplaces all ignition devices must be checked...

Страница 92: ...Co KGaA Revalstra e 1 D 23560 L beck Germany Phone 49 451 882 0 Fax 49 451 882 2080 www draeger com 69 20 441 OM 69 06 898 enUS Dr ger Safety AG Co KGaA Edition 03 May 2018 Edition 01 Januar 2015 Subj...

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