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EXPERT 64EU rev.03

EXPERT 64EU

6.2

Fan Stages

6.2.1 Principle of Operation

6.2.1.1

Main Operation of the Fan Stages

The controller can use up to 15 On-Off fan stages. These stages operate in a sequence

to increase the level of ventilation as the room temperature increases. Each stage can

also activate two variable outputs and a combination of timer relays for cooling

purposes. Note that fan stage 1 can only operate variable outputs. The user defines a

start and a stop temperature for each stage. A stage is activated when its start

temperature is reached. It is deactivated when the room temperature decreases to its

stop temperature.
Fan stages’ start temperatures are defined with respect to the set point and with

respect to each other. This means that when one of these values is adjusted, all the

consecutive values are adjusted by the same amount. For example, if the set point is

increased by 1°F, the start temperatures for all fan stages will be increased by the

same amount.

Timer Relays for Cooling Devices:

Fan stages can activate relays that

operate following a timer. This is

useful to activate a mist unit that

follows the ventilation’s progres-

sion. The timer is made of an On

Time and an Off time. Refer to sec-

tion 4.6.2 to activate timer relays

on fan stage and refer to section

GRAPHIC:

Fan Stages’ Timer

ON TIME

OFF

TIME

GRAPHIC:

Ventilation Stages

STAGE Y

VENTILATION

LEVEL

ROOM T°

STAGE X

STAGE X FANS

TURN ON

STAGE X FANS

TURN OFF

STAGE Y FANS

TURN OFF

STAGE Y FANS

TURN ON

Содержание Integra EXPERT 64EU

Страница 1: ...EXPERT 64EU Temperature Controller USER S MANUAL...

Страница 2: ......

Страница 3: ...FOR CUSTOMER USE Enter the serial number located on the side of the controller below for future reference Model number Serial number EXPERT 64EU...

Страница 4: ...signment of Variable Outputs 28 4 7 1 Principle of Operation 28 4 7 2 Making the Assignment 28 4 8 Temperature Probe Assignment 29 4 9 Clean Mode Empty Zones 31 4 9 1 Principle of Operation 31 4 9 2 S...

Страница 5: ...ing Stages 65 7 1 1 Principle of Operation 65 7 1 2 Settings 66 7 2 0 10V Heating Outputs 67 7 2 1 Principle of Operation 67 7 2 2 Settings 67 8 LIGHTS 68 8 1 Principle of Operation 68 8 2 Settings 69...

Страница 6: ...additional protection device on the controller s supply circuit The room temperature where the controller is located MUST ALWAYS REMAIN BETWEEN 32 F AND 104 F 0 C TO 40 C To avoid exposing the contro...

Страница 7: ...lays to operate 8 heating stages and a possibility to simulate up to 16 heating stages 15 fan stages 3 cooling outputs 24 clock outputs 1 tunnel curtain output 2 Variable outputs 12 Inlet outputs 4 0...

Страница 8: ...r intermittently to reduce the humidity level and supply oxygen to the room SET POINT AND MINIMUM VENTILATION CURVES The controller can automatically change the room set point and the minimum ventilat...

Страница 9: ...ONTROL OF THE AIR INLET MOVEMENT If the controller is used in combination with one or more air inlet modules the move ment of air inlets can be coordinated with the operation of the fans using a poten...

Страница 10: ...2 2 1 Controller s Main Wiring Refer to the wiring diagram enclosed with this user s manual to connect the control ler Use the electrical knockouts provided at the bottom of the enclosure Do not make...

Страница 11: ...An alarm is generated when a defective probe is detected The defective temperature probes are identified in the 11 Alarm Log menu Refer to chapter 11 for further information on the alarms 2 2 3 Alarm...

Страница 12: ...12 EXPERT 64EU rev 03 3 USER INTERFACE 3 1 Location of the Controls LCD DISPLAY LED DISPLAY ARROW KEYS STATUS LEDS...

Страница 13: ...e status pilot lights indicate the current state of the different stages and outputs Refer to section 3 3 for further information about the status leds ARROW KEYS The arrow keys are used to navigate w...

Страница 14: ...meter see below PARAMETER ADJUSTMENT Use the arrow keys to select the desired parameter When a param eter is selected the message Change Press Modify is shown at the bottom of the display This means t...

Страница 15: ...UTPUT 1 4 IS OPERATING OPEN TURNS ON WHEN A TUNNEL CURTAIN IS OPENING CLOSE TURNS ON WHEN A TUNNEL CURTAIN IS CLOSING TURNS ON WHEN A COOLING OUTPUT IS ACTIVE TURNS ON WHEN THE SELECTED FAN STAGE IS E...

Страница 16: ...Set the day and night s start times and the transition time between the day and night Main Menu 9 Advanced Settings 10 Select Program 11 Alarm Log 12 Controller Setup Submenu Press Enter Press to Sel...

Страница 17: ...once again to step to the next digit Enter the 4 digits of the password then press the Enter Modify button once again to validate The user is then iden tified The message Invalid password is displayed...

Страница 18: ...each program MAKE SURE THE PROPER PROGRAM IS SELECTED BEFORE CHANGING ANY PARAMETER OF THE CONTROLLER 4 3 1 Selecting a Program Select 10 Select Program Select the desired program then press the Enter...

Страница 19: ...rogram This is the source program The one that will be duplicated Copy to Program This is the target program The one on which the copied program will be pasted Once the source and the target programs...

Страница 20: ...troller excluding the outside tem perature probe Adjustable from 1 to 8 probes Common to all programs Outside temperature probe Enable disable the outside T probe input Common to all programs Room Rel...

Страница 21: ...meter s calibration Adjust the water meter s flow per pulse Adjustable from 1 to 100 liters or gallons per pulse This parameter is only displayed if the water meter is enabled above Common to all pro...

Страница 22: ...lay on the control panel Choose the type of information to be displayed room temperature T static pressure level SP or an alternating display between the room temperature and the static pressure level...

Страница 23: ...riable fan outputs Common to all programs Variable 1 2 Start Speed during the Fan Stages Select the starting speed of the variable outputs variable outputs are acti vated at this intensity at the begi...

Страница 24: ...e of inlet controller in use a IM 010 Inlet Module or a Poten tiometer Feedback controller Pot Ctrl This menu is only accessible if the air inlets are activated above Common to all program Number of 0...

Страница 25: ...ariable outputs are enabled above Heater to control any kind of heating devices Chimney damper to control the opening of a chimney Light programs to control light programs Number of Light Programs Num...

Страница 26: ...ose the tunnel curtain It is strongly recommend to use these relays for this specific purpose this prevents activating both the OPEN and CLOSE relays by inadvertence at the same time TIMER RELAYS ON F...

Страница 27: ...r relay to the selected output available on fan stages 2 15 only The display indicates a relay that is not assigned to the output Proceed in similar fashion to assign the relays of every output in use...

Страница 28: ...URED IN VARIABLE MODE IF THE LAST FAN STAGE USES A VARIABLE OUTPUT IT MUST BE SET AS AN ON OFF OUTPUT 4 7 2 Making the Assignment Select 12 Controller Setup 6 Variable Output Assignment Only accessibl...

Страница 29: ...ch Hi Fire heating output operates accord ing to the average temperature of its assigned probes Empty Zones A heating output that exclusively uses probes that are not assigned to the average room temp...

Страница 30: ...t are used to operate heating devices are displayed Tunnel Curtain Select the probes that are used to define the average room temperature when the controller is in tunnel ventilation mode Put a check...

Страница 31: ...ne s Low Alarm Limit Refer to section 11 3 to set this alarm limit CLEAN MODE When this mode is activated the whole house is considered as being empty All the controller s functions become disabled ex...

Страница 32: ...e red light display shows the letters CLn while the controller is in clean mode Detect Lo Temperature Select Yes for an alarm to be set off when the room temperature decreases below the Empty Zone Ala...

Страница 33: ...ated room temperature This parameter can only be changed if the Temperature Bypass has been enabled above Output Bypass Set to On to manually activate deactivate the outputs that are displayed below 4...

Страница 34: ...used during night the main set point is only used during the day If the night set point is not used the main set point is permanently used The main set point can be adjusted automatically over time by...

Страница 35: ...nt Adjustable from 40 F to 100 F 40 0 C to 37 8 C Can only be modified if the T curve is disabled s 5 1 2 Night Set Point Adjustable from 40 F to 100 F 40 0 C to 37 8 C Can only be modified if the nig...

Страница 36: ...e last step is reached the temperature set point for that day is maintained until the animal age is set to Off or until the user changes it manually If a night set point is used A curve can also be de...

Страница 37: ...used to prepare the house before the arrival of the animals Temperature Set the temperature which is associated with each step of the curve Curve Status Select Yes to activate the curve Once it is ena...

Страница 38: ...ng by using a curve 6 1 2 Minimum Ventilation Curves Many minimum ventilation parameters can be automatically adjusted over time by us ing the minimum ventilation curve function A curve is composed of...

Страница 39: ...elays to be used the selected fans are then activated by groups The number of fans per group the number of fan groups to be activated per On Time and the delay each fan group keeps on running are defi...

Страница 40: ...Fan during On Time Select Yes to alternate the fan selection during the minimum ventilation cycles Use Curve Settings Select Yes to get an automatic adjustment of the minimum ventilation set tings ove...

Страница 41: ...alternate during the minimum ventilation cycles This value represents the On Time of a minimum ventilation cycle it is automatically defined by the number of fan groups multiplied by the run ning time...

Страница 42: ...ith Age function disabled in section 6 1 5 1 Select the fan relays as follows If the fan selection alternates during the minimum ventilation cycles Select the bank of all fan relays that will alternat...

Страница 43: ...ding to each step of the curve If the fan selection alternates during the minimum ventilation cycles Select the bank of fan relays that successively alternate during the cycles This relay selection mu...

Страница 44: ...Age Select the age at which the selected curve step starts being used in days Number of Fans per Group Select the number of fan relays that are simultaneously running within a fan group for the select...

Страница 45: ...near fashion between consecutive steps of the curve Only accessible if the Curve Settings function is enabled in sec 6 1 5 1 Variable 1 2 Speed Select the speed of both variable speed fans associated...

Страница 46: ...s start temperatures are defined with respect to the set point and with respect to each other This means that when one of these values is adjusted all the consecutive values are adjusted by the same a...

Страница 47: ...the new stage starts If the next stage is another VARIABLE fan stage the speed of the first variable stage is re duced to its minimum speed when the second variable stage starts This allows a smooth t...

Страница 48: ...utput drops to its minimum speed The same bandwidth is then used to increase the speed when the room temperature increases The bandwidth can be adjusted according to the outside temperature Refer to s...

Страница 49: ...sion as the variable outputs Refer to section 4 5 to enable the 0 10V for ventilation purposes and to choose whether they operate indepen dently from the other stages Vent Fans or if they follow the s...

Страница 50: ...0 F 0 3 to 11 1 C Timer Set the On and Off times of each fan stage that activates a timer relay s 6 2 1 1 The On and Off times can be adjusted from 0 to 99 minutes in increments of 15 seconds Main Men...

Страница 51: ...greater value than the start temperature Select Off to deactivate this function Min Max Speeds Minimum and maximum speed of the 0 10V outputs Adjustable from 0 to 100 The maximum speed must be greate...

Страница 52: ...up until the static pressure level goes back to the desired range The reversed process is executed when the static pressure decreases below the low pressure limit The Off Time is common for both the...

Страница 53: ...Time when the pressure decreases below the low pressure limit Seasonal Limits High and low pressure limits can automatically be defined in relation with the outside temperature This function is availa...

Страница 54: ...ture below which the tunnel curtain remains closed This prevents opening the curtain when it is too cold outside This feature is optional and can only be used if an outside temperature probe is connec...

Страница 55: ...rt Stop Temperature 9 Advanced Settings 10 Select Program 11 Alarm Log 12 Setup Submenu Press Enter Press to Select an Item Start Stop Temperature Settings 4 Tunnel Curtain 5 Clock Outputs Tunnel Curt...

Страница 56: ...tart to close open according to a timer Seasonal Low High Pressure Limits if the curtain is based on the static pres sure only Set the static pressure level below above which the curtain can start to...

Страница 57: ...lation cycles When the fans are off the inlets dampers are at the opening defined for stage 0 When the fans are on the inlet damper are at the opening defined for stage 1 With Variable Outputs If vari...

Страница 58: ...perature the inlet will open or close using the compensation value assigned by the user For example if the compensation value is set to 2 F and the inlet s probes read 3 F above the average controller...

Страница 59: ...ogressive Mode The panels open or close gradu ally in a linear fashion as the room temperature increases above the last reference point The maximum inlet opening is reached at last reference point T o...

Страница 60: ...s opening is based on the average reading of these probes Main Menu 6 Inlet Setup 7 Light Settings 8 Start Stop Temperature 9 Advanced Settings 10 Select Program 11 Alarm Log 12 Controller Setup Subm...

Страница 61: ...is attained when a variable fan stage reaches its full speed Adjustable from 0 to 100 Max Opening Maximum opening of the air inlet that is reached beyond the last fan stage Adjustable from 0 to 100 D...

Страница 62: ...s Static Pressure Compensation Select 6 Inlet Setup 4 Static Pressure Compensation Only accessible if a static pressure sensor is en abled sec 4 4 Set the following parameters Refer to section 6 4 1 2...

Страница 63: ...increases It reaches its second settings On Time 2 Off time 2 when the room temperature reaches the Maximum Temperature The cooling outputs start and stop temperatures are related to the main set poi...

Страница 64: ...from 0 5 F 0 3 C above the start temperature to 120 F 48 9 C On Time 1 2 Set both timers On and Off times to the desired values Adjustable from 0 to 30 minutes Start Stop at The cooling outputs are o...

Страница 65: ...oubles the number of activated heating outputs The heaters hi fire step operates as a regular heating outputs e g the user defines their start stop temperatures and assigns relays to each heater s hi...

Страница 66: ...pty Zone Heaters Start Stop Temperatures Only shown for heaters that operate in empty zones s 4 9 Set the start and stop temperatures of empty zone heaters The stop temperature must be at least 0 5 F...

Страница 67: ...stable from 0 5 to 40 F 0 3 to 22 2 C below the set point Maximum Temperature Set the temperature at which the 0 10V output s heating device reaches its maxi mum intensity Adjustable from 0 5 to 40 F...

Страница 68: ...ily performed to adjust the house s light intensity The same light program is repeated daily up until another light pro gram replaces it The user defines at what age each light program starts followin...

Страница 69: ...light cycles options are not shown when this fea ture is enabled Minimum Intensity Light intensity that is used when no cycle is active Adjustable from 0 to 100 Sunrise When a cycle starts the light...

Страница 70: ...eaks cycle time must be even or greater than peak duration peak sunrise peak sunset Peak Duration Delay within which the peak s light intensity is maintained see previous graphic Adjustable from 1 to...

Страница 71: ...mode is common to all clock outputs Select the desired clock output The following timer settings apply to the selected output Set the start stop times or the start run times for each program of the se...

Страница 72: ...emperature gets cold Outdoor Humidity Level The RH compensation on the minimum ventilation speed is disabled whenever the outdoor humidity level exceeds the RH set point This is done automatically if...

Страница 73: ...topped whenever the humidity level increases above the mist shutoff limit Compensation for a low humidity level The mist cooling outputs are activated according to a timer whenever the humidity level...

Страница 74: ...he room temperature below which the minimum ventilation compensa tion stops Heater Compensation The following parameters are only accessible if RH compensation with heating outputs has been activated...

Страница 75: ...tup s 4 4 Refer to s 10 1 3 for further information on this function Lo Set Point Humidity level below which the mist cooling outputs start operating according to a timer Adjustable from 20 to 100 of...

Страница 76: ...the selected alarm Main Menu 1 Current condition 2 History 3 Animal Age Mortality 4 Set Point 5 Minimum Ventilation 6 Inlet Setup 7 Light Settings 8 Start Stop Temperature 9 Advanced Settings 10 Selec...

Страница 77: ...t off EMPTY ZONE TEMPERATURE ALARMS A low temperature alarm limit must be set for the clean mode Whenever the controller operates in clean mode an alarm is set off if the room temperature decreases be...

Страница 78: ...ritical temperature is only displayed if an outside temperature probe is used s 4 4 Water Spill Limit Maximum allowable water consumption within a 15 minute delay Adjustable from 0 to 10 000 gallons o...

Страница 79: ...ram Program 1 Animal Age 5 days Set Point 70 0 F Average Room Temperature 68 0 F Minimum Room Temperature 67 5 F Maximum Room Temperature 68 5 F Probe 1 67 0 F Probe 2 69 0 F Probe 8 68 0 F Outside Te...

Страница 80: ...ater that has been consumed since the beginning of the batch is displayed as well Only accessible if the water meter is activated s 4 4 8 Mortality The animals mortality is displayed daily for the pas...

Страница 81: ...ories are reset when a new batch starts 12 4 1 Entering the Age Mortalities Culled Starting a Batch Select 3 Animal Age Mortality Set the appropriate parameters amongst the following Animal Age Adjust...

Страница 82: ...of animals remaining in the house Initial Count Total Mortality Total Culled Start New Batch When a new batch starts the animal age automatically returns to 5 days and all the histories are reset Once...

Страница 83: ...14 Vdc 10 regulated 250mA max Alarm Contact ON OFF output 24VDC or AC 0 15A Enclosure ABS moisture and dust tight Operating temperature 32 to 104 F 0 to 40 C Storage temperature 5 to122 F 15 to 50 C A...

Страница 84: ...rated BE SURE TO TURN THE SYS TEM POWER OFF BEFORE OPENING THE CONTROLLER S ENCLOSURE 2 From the main menu simultaneously press the right and left arrow keys for 3 seconds The following menu is displa...

Страница 85: ...card is blank Make sure a valid configuration is written on the card before starting a transfer The transfer is incomplete Make sure the memory card is properly inserted in the connector then retry t...

Страница 86: ...__________________________ Tel __________________________________________ Fax __________________________________________ INSTALLER Name __________________________________________ Address _____________...

Страница 87: ...it Display PROGRAM 1 PROGRAM 2 PROGRAM 3 0 30 2856 5 1 7 6 86 21 7 56 7 3 6 3D WR 7 63 7 63 Common to all programs WR 6 12 Common to all programs Common to all programs Common to all programs Common t...

Страница 88: ...10V Output 4 Mode 0 10V Output 1 Assignment 0 10V Output 2 Assignment 0 10V Output 3 Assignment 0 10V Output 4 Assignment Number of Light Programs Number of Relays PROGRAM 1 PROGRAM 2 PROGRAM 3 WR WR...

Страница 89: ...1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4...

Страница 90: ...tarts at ___ ___ Stops at ___ ___ sunset sunrise ___ Starts at ___ ___ Stops at ___ ___ sunset sunrise ___ Starts at ___ ___ Stops at ___ ___ sunset sunrise ___ Starts at ___ ___ Stops at ___ ___ suns...

Страница 91: ...___ Stops at ___ ___ sunset sunrise ___ Starts at ___ ___ Stops at ___ ___ sunset sunrise ___ Starts at ___ ___ Stops at ___ ___ sunset sunrise ___ Starts at ___ ___ Stops at ___ ___ sunset sunrise CY...

Страница 92: ...an 6 Fan 7 Fan 8 Fan 9 Fan 10 Fan 11 Fan 12 Fan 13 Fan 14 Fan 15 Cooling 1 Cooling 2 Cooling 3 Tunnel Open Tunnel Close Lo Pressure Alarm Backup Box Lights Clock 1 Clock 2 Clock 3 Clock 4 Clock 5 Cloc...

Страница 93: ...an 7 Fan 8 Fan 9 Fan 10 Fan 11 Fan 12 Fan 13 Fan 14 Fan 15 Cooling 1 Cooling 2 Cooling 3 Tunnel Open Tunnel Close Lo Pressure Alarm Backup Box Lights Clock 1 Clock 2 Clock 3 Clock 4 Clock 5 Clock 6 Cl...

Страница 94: ...7 Fan 8 Fan 9 Fan 10 Fan 11 Fan 12 Fan 13 Fan 14 Fan 15 Cooling 1 Cooling 2 Cooling 3 Tunnel Open Tunnel Close Lo Pressure Alarm Backup Box Lights Clock 1 Clock 2 Clock 3 Clock 4 Clock 5 Clock 6 Clock...

Страница 95: ...an 7 Fan 8 Fan 9 Fan 10 Fan 11 Fan 12 Fan 13 Fan 14 Fan 15 Cooling 1 Cooling 2 Cooling 3 Tunnel Open Tunnel Close Lo Pressure Alarm Backup Box Lights Clock 1 Clock 2 Clock 3 Clock 4 Clock 5 Clock 6 Cl...

Страница 96: ...7 Fan 8 Fan 9 Fan 10 Fan 11 Fan 12 Fan 13 Fan 14 Fan 15 Cooling 1 Cooling 2 Cooling 3 Tunnel Open Tunnel Close Lo Pressure Alarm Backup Box Lights Clock 1 Clock 2 Clock 3 Clock 4 Clock 5 Clock 6 Clock...

Страница 97: ...an 7 Fan 8 Fan 9 Fan 10 Fan 11 Fan 12 Fan 13 Fan 14 Fan 15 Cooling 1 Cooling 2 Cooling 3 Tunnel Open Tunnel Close Lo Pressure Alarm Backup Box Lights Clock 1 Clock 2 Clock 3 Clock 4 Clock 5 Clock 6 Cl...

Страница 98: ...the controls 12 Model number 3 Mounting instructions 10 Output setup 23 Program version 33 Safety backup see Memory card Technical specifications 83 Cooling outputs Activation 24 Principle of operatio...

Страница 99: ...Safety backup see Memory card Screens LED LCD screens Contrast adjustment 13 Seasons see also Temperature Winter Summer temperatures 22 Sensors see Probes Set point see Temperature Setup Installation...

Страница 100: ......

Страница 101: ......

Страница 102: ...M 890 00000 rev 03 REV 02...

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