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CONTENTS

SAFETY PRECAUTIONS ��3

DISCLAIMER ��3

CONTENTS ��4

REVISION LOG ��6

1�- VERIFICATION UPON RECEPTION ��7

1�1�- PROTOCOLO DE RECEPCIÓN �� 7

1�2�- TRANSPORT AND HANDLING �� 8

1�3�- STORAGE�� 8

2�- PRODUCT DESCRIPTION ��9

3�- DEVICE INSTALLATION ��10

3�1�- PREVIOUS RECOMMENDATIONS �� 10

3�2�-LOCATION �� 11

3�3�- INSTALLATION �� 12

4�- SAFETY ��14

4�1�- SAFETY PRECAUTIONS �� 14

4�2�- PROTECTION ELEMENTS ExTERNAL TO THE CirPower Hyb �� 15

4�2�1 OVERCURRENT CIRCUIT BREAkER �� 15

4�2�2 RESIDUAL CURRENT CIRCUIT BREAkER �� 16

4�3�- PROTECTION ELEMENTS INCLUDED IN THE CirPower Hyb �� 16

5�- CONNECTIONS ��17

5�1�- ELECTRICAL CONNECTIONS �� 17

5�2�- CONNECTION DIAGRAM �� 18

5�3�- GRID CONNECTION �� 18

5�4�- AC OUTPUT CONNECTION �� 20

5�5�- BATTERY CONNECTION�� 21

5�6�- SOLAR PANEL CONNECTION �� 23

5�6�1 SOLAR PANEL ARRAY SIzING �� 23

5�6�2 SOLAR PANEL ARRAY CONNECTION �� 24

5�7�- INVERTER AND SOLAR PANELS EARTH GROUNDING �� 26

5�8�- RS-485 CONNECTION �� 26

5�9�- ETHERNET CABLE CONNECTION �� 29

6�- COMMISSIONING ��31

6�1�- COMMISSIONING �� 31

6�2�- START-UP PROCEDURE �� 32

7�- OPERATION ��46

7�1�- DEFINITIONS �� 47

7�1�1�- MINIMUM/MAxIMUM START VOLTAGE, AND MINIMUM STOP CURRENT �� 47

7�1�2�- VOLTAGE AND FREqUENCY VALUES TO CONNECT TO THE GRID �� 47

7�1�3�- MEAN AC GRID VALUE �� 47

7�1�4�- MPPT (Maximum power point tracking) �� 47

7�1�5�- ANTI-ISLANDING PROTECTION �� 47

7�1�6�- RCMU CALIBRATION (Residual Current Monitor Unit) �� 48
7�1�7�- BATTERY MANAGEMENT (BMS) �� 48

7�1�8�- STANDBY MODES �� 51

7�2�- OPERATING PRINCIPLE �� 55

7�2�1�- ENERGY MANAGEMENT STRATEGIES �� 55

7�3�- PARALLEL CONNECTIONS �� 64

7�4�- DISPLAY �� 66

7�4�1�- UPPER AREA �� 66

7�4�2�- CENTRAL AREA �� 67

7�4�3�- LOWER AREA �� 67

8�- DISPLAY ��68

8�1�- MAIN SCREEN

��69

8�1�1�- INVERTER STATE �� 69
8�1�2�- kEYS

�� 70

8�2�- GRAPH REGISTER

�� 71

8�2�1�- DAILY GENERATED ENERGY REGISTER �� 71

CirPower Hyb 4k-48

Instruction Manual

Содержание CirPower Hyb 4k-48

Страница 1: ...INSTRUCTION MANUAL M053B01 03 17A Hybrid inverter CirPower Hyb 4k 48...

Страница 2: ...2 CirPower Hyb 4k 48 Instruction Manual...

Страница 3: ...ct handling or installation of the unit may result in injury to personnel as well as damage to the unit In particular handling with voltages applied may result in electric shock which may cause death...

Страница 4: ...3 5 6 2 Solar panel array connection 24 5 7 INVERTER and Solar panels earth grounding 26 5 8 RS 485 coNNECTION 26 5 9 Ethernet cABLE CONNECTION 29 6 COMMISSIONING 31 6 1 Commissioning 31 6 2 START UP...

Страница 5: ...9 1 3 Percentage power graph 84 9 1 4 Screen brightness 84 9 1 5 IP 84 9 1 6 QR code 84 9 2 BASIC SETUP 85 9 2 1 MPPT 85 9 2 2 PV 86 9 2 3 ETHERNET 87 9 2 4 BAT 88 9 3 CHANGE OF STRATEGY 90 9 4 facto...

Страница 6: ...8 7 2 7 2 1 1 7 2 1 2 7 2 1 4 7 2 1 5 7 2 1 6 7 3 8 8 1 8 1 1 8 4 1 8 4 2 9 1 9 2 9 3 10 11 14 01 17 M053B01 03 17A Changes in sections 6 2 7 1 8 1 7 1 8 1 2 7 1 8 2 7 1 8 3 7 2 7 2 1 6 7 2 1 7 7 3 7...

Страница 7: ...Scope of delivery Object Description Quantity A CirPower Hyb 4kW Inverter 1 B Wall mounting support 1 C PV connector 2 D PV connector 2 E Grid connector 1 F Load connector 1 G Documentation Instructi...

Страница 8: ...dling of the device must be done with care and caution using the required manual and mechanical tools to avoid damaging the device If the device is not going to be installed immediately it must be sto...

Страница 9: ...tly to the grid The device features Communications via RS 485 to communicate with an external analyzer An Ethernet connection for remote control of the inverter A touch screen Display to view and set...

Страница 10: ...to battery DC and AC supply is dangerous It is mandatory to keep the wiring at good conditions to avoid accidents and damage to persons or installations The manufacturer of the device is not responsib...

Страница 11: ...ion Opening door hinge must be located at the left side LCD display should be located at the level of the eyes to ease its reading Ambient temperature must be 20 C to 50 C Do not install the CirPower...

Страница 12: ...inimum distances Minimum distances 300 mm top 600 mm bottom Figure 4 Minimum distances If several inverters are installed in high temperature environment increase the distance between inverters and gu...

Страница 13: ...is correctly fixed to the wall mount support Figure 6 Figure 6 Hang the device Note The wall mount support is ready for using a safety lock Figure 7 10 5 mm diameter Figure 7 Safety lock 13 Instructi...

Страница 14: ...ue to dangerous voltages while working on the inverter Mounting installation and commission are only allowed to authorized and qualified staff As well solving possible problems must be done only by sp...

Страница 15: ...ching any electronic component take proper anti static protections Warning damage to the door seal due to freezing If the main cover is opened while frozen the seal may be damaged A damaged seal canno...

Страница 16: ...tput 25 A 30 mA 4 3 Protection elements included in the CirPower Hyb CirPower Hyb inverter has a type B RCMU sensitive to AC and DC residual currents as per EN62109 2 requirements It includes as well...

Страница 17: ...re 8 Terminal connections Table 5 Terminal connections Description A Communications cable gland B Ethernet cable gland C PV switch D Grid connector E AC Output F Battery cable gland G Display power on...

Страница 18: ...t be protected from short circuit currents higher than 31A to guarantee the safety of the equipment Therefore it is mandatory to use an exter nal circuit breaker with a proper rated current Before sta...

Страница 19: ...the EN62109 2 standard If the limit is not met the inverter will show an alarm and it will stay disconnected from the grid The standard specify that for ungrounded arrays the insulation resistance mu...

Страница 20: ...use an external type A RCB rated for 25A 30mA As well it is mandatory to use a 25A circuit breaker Please follow local regulations regarding this type of installations Risk of death due to dangerous...

Страница 21: ...gher than 2000A to guarantee the safety of the equipment Always work with the battery cables disconnected Follow these steps for proper connection of the battery to the inverter 1 Select proper wire c...

Страница 22: ...attery perfor mance and battery life Follow these steps to connect the NTC probe 1 Pass NTC cable through cable gland min cable outer diameter 6mm and tighten cable gland 2 Connect NTC probe terminals...

Страница 23: ...avoiding damages to the inverter and getting a good perfor mance of the inverter follow these recommendations 1 Open circuit voltage of the solar panel array must be lower than the maximum DC voltage...

Страница 24: ...must be taken into account that they are not designed for being unplugged under load conditions There is a DC switch to open the DC circuit before unplugging the MC4 connectors DC connectors are desig...

Страница 25: ...mum allowed voltage Fail to meet will damage the device 4 Check that PV wires PV y PV are not connected to Earth Do not connect the solar panels to the inverter if there is any insulation damage 5 Aft...

Страница 26: ...to Earth so it must be ensured that the Earth is properly connected to the grid connector Line Neutral and Earth To ensure the safety of persons the Earth conductor must be connected to the installati...

Страница 27: ...rews 5 Open the cover Figure 22 Figure 22 Open the cover 6 Pass the RS 485 cable through the cable gland Cable gland torque 3 4 Nm 7 Route the RS 485 cable to the display using the plastic guides Figu...

Страница 28: ...splay Figure 24 Figure 24 RS485 connector RS 485 connector pin out Table 6 RS 485 connector pin out RS 485 connector pin out 1 2 3 A B GND 9 Close the inverter cover before power up The RS 485 connect...

Страница 29: ...nal and ensure that there is no re connection by accident 1 Unplug the AC grid connector 2 Ensure the PV switch is off 3 Disconnect the battery 4 Unplug the solar panel connectors Wait 15 minutes unti...

Страница 30: ...8 After that crimp the RJ45 plug Cable gland torque 3 4 Nm Figure 28 Pass the RJ45 plug through the cable gland 8 Plug the RJ45 connector to the female located at the rear of the display Figure 29 Plu...

Страница 31: ...erly tightened 5 All cable glands have been tightened 6 Inverter front cover is closed and tightened 7 Check that the PV switch is OFF or locked 8 Check the external RCCB and circuit breaker are switc...

Страница 32: ...e device the easiest possible way first time the device is powered up the display will show a setup wizard Step 1 Standard and language selection Select the country where the CirPower Hyb is installed...

Страница 33: ...nected to a single phase Single phase or to different phases Three phase See 7 3 PARALLEL CONNECTIONS Figure 34 Topology of the system If you have not selected the Shared battery option when you click...

Страница 34: ...dress in sequence from address no 2 Example in a system with 2 devices in phase 1 1 master 1 slave and 1 device in phase 2 the master device is given address no 1 by default and the slaves modbus addr...

Страница 35: ...management strategy If you select the Off Grid strategy pressing Next the device jumps to Step 8 Battery selec tion If any other strategy has been selected the screen in Figure 38 will be displayed i...

Страница 36: ...ill be accepted Note With the Backup strategy and an installation without photovoltaic panels only negative values will be accepted Step 5 Enable and configure external meter Select if there is an ext...

Страница 37: ...urpose in each slave device the Master device should be selected as the one that communicates with the external analyser The fact that the RS 485 bus is used for master slave communication results in...

Страница 38: ...ud rate Select the baud rate 9600 or 19200 Bits Select the numbers of bits 7 or 8 Parity Select the parity None Even or Odd Bits stop Select the number of bits stop 1 or 2 Click on Next to open the Mo...

Страница 39: ...ign The power read by the external analyzer must have a positive sign to be understood by Cir Power Hyb as the consumed power Activate this option if the external analyzer can return a negative value...

Страница 40: ...tracted power Includes the consumption of direct loads connected to the AC output consumption of indirect loads and consumption of CirPower Hyb to charge the battery from the grid Note The charge from...

Страница 41: ...expressed as a Step 8 Battery selection Select the type of battery from the drop down menu Figure 45 Note If no battery is selected the inverter can only be configured as Self consumption and Automati...

Страница 42: ...C 10 V disch V Cut off voltage during discharge for a discharge time of less than 10 hours C 10 Time h discharge time C 10 Capacity Ah Capacity of the battery during discharge with a discharge time o...

Страница 43: ...degradation The New battery option must be selected during the installation start up procedure or when the battery is replaced with a new one to reset the adaptive algorithm An example of the advanta...

Страница 44: ...rrent of the battery can be limited to values established below the default values according to the type of battery selected This parameter is very useful in environments in which the battery discharg...

Страница 45: ...is installed Figure 49 Figure 49 Date and time If you enable the Internet Time option the unit will be synchronised with the time of the Web server to which it is connected Once finished the initial s...

Страница 46: ...tegy can be selected at the start up assistant Included fuse ease the task of wiring and connecting the battery A battery management system for Lead Ac id batteries is included in the inverter Just se...

Страница 47: ...Grid values out of limits and will stay disconnected from the grid until the values are correct 7 1 3 Mean AC grid value Due to VDE AR N 4105 to guarantee the quality of the grid it is mandatory to c...

Страница 48: ...e night CirPower Hyb hybrid performs a calibration of the RCMU If calibration values are outside limits or cali bration fails for any unexpected reason a calibration alarm is shown as Calibration erro...

Страница 49: ...djustement SOC to 100 Battery current Battery SOC Battery voltage A V Figure 51 Battery SOC 7 1 1 2 Charge stages CirPower Hyb BMS Battery Management System has a battery charge management based on 4...

Страница 50: ...eased by Lead Acid batteries To avoid injuries it is mandatory to ensure that batteries have venting elements they are in good conditions and that the installation meets the local regulations Complete...

Страница 51: ...device number baud rate since they will share the same data bus If there are any incompatibilities with the configuration of the external analyzer CirPower Hyb will warn the user providing information...

Страница 52: ...10 minutes it will be switched off again Night 1 In case there is no AC network available the device does not have to be left on overnight if the SOC of the battery is very low since any attempt of t...

Страница 53: ...attery Note In these modes the power supply of the device is disconnected and the only way to start the inverter again is by pressing the ON OFF switch on the display The system cannot establish the r...

Страница 54: ...8 3 2 Off 2 Mode With devices that do not have new batteries if the AC network is not available the device will be stopped instantaneously due to the lack of electric supply The device will be switche...

Страница 55: ...rid Solar Battery Direct loads Off Grid Self Consumption Automatic Peak Shaving Backup Auto backup Yes Yes Yes No Yes Yes No No 1 Yes No Yes Yes Yes No Yes No No Yes Yes Yes Yes Yes Yes Yes 1 If a bat...

Страница 56: ...age the device will disconnect the loads The device will connect the loads again after 30 seconds If the loads continue to request more power than the maximum capacity the device will disconnect the l...

Страница 57: ...be used To cancel the loads power consumption if there is not enough PV generation and the bat tery is not in empty battery state In case of grid failure the supply of direct loads will depend on the...

Страница 58: ...th the purpose of maintaining the consumption of the installation below the contracted power In the event of network failure the device will maintain the power supply of the loads at the AC output The...

Страница 59: ...rence between consumed power and contracted power when there is insufficient photovoltaic energy and the battery is not in the Empty battery state B Battery state of charge If the SOC of the battery i...

Страница 60: ...also be charged from the elec trical network also maintaining the loads from the photovoltaic panels provided that these two conditions are met Consumption is lower than the contracted power during a...

Страница 61: ...failure the unit will maintain the power supply of the loads at the AC output The supply of direct loads will depend on the state of charge of the battery SOC and it will behave as described in the Of...

Страница 62: ...e solar generation In case the power from the solar panels is higher than the direct loads consumption and the batteries are fully charged The battery is never charged from the grid No energy is fed i...

Страница 63: ...he con sumption of loads will be cancelled Batteries can be op tionally charged from the grid The grid power consumption can be lim ited Backup 1 Charge batteries from solar panels 2 Charge batteries...

Страница 64: ...he battery is fully charged No energy is fed into the grid only load consump tion cancellation External loads consump tions are not cancelled 7 3 PARALLEL CONNECTIONS It is possible to connect several...

Страница 65: ...from the master L1 L2 L3 RS 485 Master Slave Slave Figure 61 Connection to different phases Connected to an analyser through the master via RS 485 The AC output should never be connected in parallel o...

Страница 66: ...last screen before going to pow er saving mode If the inverter is stopped no solar panel voltage for example at night and the user want to power on the display it can be done by pressing the Display...

Страница 67: ...65 Central area This area shows a diagram of the installation The performance and status of the installation can be checked showing the values of power and energy delivered to the grid 7 4 3 LOWER ARE...

Страница 68: ...sed from the main screen Figure 67 Figure 67 Main screen Inverter main screen Graph registers screen Display values screen Alarms register screen Press gently over the keys to select the screen 68 Cir...

Страница 69: ...put Energy generated by the PV panels SOC Battery power PV Power Active power of the AC grid Active power of the AC output Active consumed power Inverter is disconnected from the AC grid Slave Topolog...

Страница 70: ...s the power conversion in the device If there is no alarm or warning message the CirPower Hyb remains connected to the grid and the START key is shown After 30 minutes of pressing STOP key the CirPowe...

Страница 71: ...r graph where it appears the daily generated energy for the last 7 days and each bar corresponds to one day Figure 69 Figure 69 Daily generated energy register 7 days Last bar shows the Energy being a...

Страница 72: ...pow er This parameter is selected at the user interface setup screen See 9 1 3 Percentage power graph Each power register is the mean value of 225 seconds 8 3 DISPLAY values These screens show the in...

Страница 73: ...Frequency Hz 8 3 1 2 AC output parameters Figure 73 Display values Inverter AC out Table 18 Display values Inverter AC out Parameter Units Output voltage V Output current A Active Power W Frequency H...

Страница 74: ...able 20 Display values Inverter Temp Parameter Units Heatsink temperature inv heatsink temperature inverter C Heatsink temperature Chg 1 heatsink temperature charger 1 C Heatsink temperature Chg 2 hea...

Страница 75: ...S Parameter Status battery status messages Warnings warning messages Fault error messages Note see the battery s documentation for further information 8 3 3 USER This screen shows all the user depende...

Страница 76: ...n that can damage the device For that reason in the event of an alarm the CirPower Hyb 1 Enter into Alarm state and remains at that state until rearmed manually or automatically 2 Disconnects from the...

Страница 77: ...2 temperature Description Heatsink temperature over maximum allowable temperature Actions Check that the heatsink is not blocked and that the installation meets the require ments for a proper cooling...

Страница 78: ...on Daily leakage current monitor calibration failed Actions Unplug the inverter from the grid and plug it in again to force a residual current monitor calibration If the inverter keeps failing contact...

Страница 79: ...The device is unable to ensure the safety of the battery without this communi cation and it shuts down Check the configuration and connections and see the battery s documentation Error diff Vbat Erro...

Страница 80: ...ty battery Description Stopped due to empty battery Batery SOC lower than SOC Min Inv 80 Stopped due to complete charge process Description Stopped due to complete charge process To guarantee the comp...

Страница 81: ...voltaic power see 9 2 2 3 Photovoltaic waiting time PV 8 Deactivated solar converter Description Internal circuitry stopped to save energy PV 10 High PV voltage Description The photovoltaic voltage ex...

Страница 82: ...yed with another message indicating the incidence Chg 40000 Charger waiting for conditions Description It should be displayed with another message indicating the incidence Chg 80000 Error calibration...

Страница 83: ...e display language Possible selections are Spanish English Italian German French Portuguese and Polish Language is not linked to the installation country and does not modify the regulatory parame ters...

Страница 84: ...er graph Selects the scale of the power graph see 8 2 2 Generated power register Absolute value kW Relative value 9 1 4 Screen brightness An scrolling bar allows to adjust the brightness of the screen...

Страница 85: ...154137 After inserting correctly the password Figure 84 screen is displayed This screen shows three tabs Figure 84 Basic setup MPPT 9 2 1 MPPT In this tab are configured the MPPT parameters see 7 1 4...

Страница 86: ...MPPT range To modify the value touch the value the keypad appears Figure 83 and the new value can be typed in Minimum value 0 minute Maximum value 180 minutes 9 2 2 PV In this tab are configured the s...

Страница 87: ...value the keypad appears Figure 83 and the new value can be typed in Minimum value 1 minutes Maximum value 120 minutes 9 2 3 ETHERNET In this tab are configured the Ethernet parameters see 10 2 Ether...

Страница 88: ...apacity Note The battery does not have to be calibrated if it has its own BMS and a communication system to communicate with Cirpower Hyb Make sure that the battery can inject power into the grid and...

Страница 89: ...n to the basic setup screen Figure 89 Basic setup Calibration complete Cirpower Hyb will return to the operating mode that has been automatically defined after the battery calibration process is compl...

Страница 90: ...screen Figure 90 Figure 90 Access to change strategy Numeric keypad screen Figure 83 is displayed to insert the password Change strategy access password is 000000 Enter this information and the scree...

Страница 91: ...gure 90 Numeric keypad screen Figure 83 is displayed to insert the password Factory reset access password is 897934 Several seconds after typing it the device will reboot and will show the initial scr...

Страница 92: ...S0 S0 CVM C10 Figure 93 RS 485 connection with an external analyzer The User tab on the Display values screen 8 3 3 USER shows the value read from the external analyzer A Battery Management System BMS...

Страница 93: ...onfiguration variable Address Valid data margin Default value Activation Deactivation of the in verter 0065 0 Deactivation 1 Activation 1 P P nominal Power injected at the output 006C 0 100 0 Table 28...

Страница 94: ...s Inverter voltage L1 026F V 1 decimal Inverter current L1 0270 A 2 decimals Active power Inverter L1 0271 W 0 Consumes from the grid 0 Generates Reactive power Inverter L1 0272 Var Apparent power Inv...

Страница 95: ...2 decimals Battery power 02C1 W Battery temperature 02C2 C 1 decimal Temperature of the heatsink battery charger 1 02C3 C 1 decimal Temperature of the heatsink battery charger 2 02C4 C 1 decimal DC B...

Страница 96: ...s used in the Automatic and Self consumption energy generation strategies See 7 2 1 ENERGY MANAGEMENT STRATEGIES The User tab on the Display values screen 8 3 3 USER shows the value read from the exte...

Страница 97: ...y range 45 55 Hz Nominal current 230V 17 4 A Maximum current 20A Shortcircuit current 25A AC power 230V 50Hz cos 1 4000 W 35 C Maximum Efficiency 96 THD I with THD V 3 3 5 PF 0 5 capacitive 0 5 induct...

Страница 98: ...e 2 Safety specifications Earth leakage protection Type B RCCB according to EN62109 2 PV earth fault monitor Insulation monitor according to EN62109 2 Anti islanding device Grid monitor active anti is...

Страница 99: ...and the public low voltage grid DIN VDE 0126 1 1 Power generation systems connected to the low voltage distribution network Technical minimum requirements for the connection to and parallel operation...

Страница 100: ...ation nor will it cover any possible sanctions derived from a pos sible failure improper installation or improper usage of the unit Consequently this guarantee does not apply to failures occurring in...

Страница 101: ...14 ce CERTIFICATE 101 Instruction Manual CirPower Hyb 4k 48...

Страница 102: ...CIRCUTOR SA Vial Sant Jordi s n 08232 Viladecavalls Barcelona Tel 34 93 745 29 00 Fax 34 93 745 29 14 www circutor es central circutor com...

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