NOISY VALVE LIFTERS
a.
Check for broken valve springs and replace as
necessary.
b.
Check for worn or sticking rocker arm s and
re p a ir or replace as necessary.
c.
Check for worn or bent push rods and replace as
necessary.
d.
Check for valve lifters incorrectly fitted to bore
size and correct as necessary.
e.
Check faulty valve lifter plunger or push rod
seat an d replace lifters as necessary.
f.
Check for plungers excessively w orn causing fast
leakdown und er pressure and replace as necessary.
g.
Check for excessively w orn cam sh aft lobes and
replace if necessary.
h.
Check valve lifter oil feed holes plugged causing
internal breakdow n and correct as necessary.
i.
Check faulty valve lifter check ball, (nicked, flat
spot, or out o f round) and replace as necessary.
j.
Check rocker arm retaining nut to be installed
upside dow'n and correct as necessary.
k.
Check for end o f push rod excessively worn or
flaked and replace as necessary.
6 C y lin d er Engine
Contents
G e n e ra l D e s c r ip tio n ....................................................... 6A-7
Engine L u b r ic a tio n ......................................................... 6A-8
O n Vehicle S e rv ic e ......................................................... 6A-15
E ngine M o u n t s .............................................................. 6A-15
M a n ifo ld A ssem bly-N on-Integrated H e a d ........... 6A-16
Exhaust M anifold-Integrated H e a d ........................ 6A-16
Rocker A rm C o v e r ....................................................... 6A-17
Valve M e c h a n is m .......................................................... 6A-17
Valve Stem Oil Seal a n d / o r Valve S p r in g ........ 6A-17
Valve L i f t e r s ................................................................... 6A-18
C ylinder H e a d ............................................................... 6A-20
Rocker Arm S t u d s ........................................................ 6A-22
Valves................................................................................ .6A-24
Torsional D a m p e r ......................................................... .6A-24
Crankcase F ro n t C o v e r .............................................. .6A-25
Oil Seal (F ront C o v e r)............................................... .6A-26
C a m s h a f t .......................................................................... .6A-27
C a m sh a ft Bearings.........................................................6A-29
Oil P a n ............................................................................. .6A-30
Oil P u m p ........................................................................... 6A-30
Connecting Rod B e a rin g s.......................................... .6A-31
C ran k sh aft M ain B e a rin g s .........................................6A-32
Oil Seal (R ear M a i n ) ................................................. .6A-35
Piston and C onnecting Rod A ssem blies.............. .6A-36
Engine A ssem bly........................................................... .6A-40
C r a n k s h a f t .........................................................................6A-41
GENERAL DESCRIPTION
CYLINDER BLOCK
The cylinder block is m ade o f cast iron and has 6
cylinders a rra nge d "In -L in e " . Seven main bearings
support the cra n k sh a ft which is retained by recessed
b earing caps that are m achined with the block for
p ro p e r alignm ent and clearances. Cylinders are com
pletely encircled by coolant jackets.
CYLINDER HEAD
T he cast iron cylinder head provides a compression
ratio o f 8.3:1. It is cast with individual intake and
exhaust ports for each cylinder. Valve guides are integral
an d rocker a rm s are retained on individual threaded
studs pressed into head. Most 250 heads have integrated
inlet m anifold while the 292
uses separate inlet
manifolds.
CRANKSHAFT AND BEARINGS
The crankshaft is cast nodular iron and is supported
by seven m ain bearings. N u m b e r seven bearing is the
end thrust bearing. M ain bearings are lubricated from
oil holes which intersect the main oil gallery located on
the right side o f the block. The cam bearings are also fed
oil by intersecting holes with m ain oil gallery. The lifters
are located in the m ain oil gallery.
A d a m p e r assembly, on the forward end o f the
crakshaft, dam pens any engine torsional vibrations. The
Содержание 1977 light duty truck
Страница 1: ......
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Страница 70: ...Fig IB 24 Four Season System Vacuum Diagram C K Models 1B 24 LIGHT TRUCK SERVICE M A N U A L...
Страница 71: ...Fig lB 25 Overhead System Wiring Diagram C K Models AIR C O N D ITIO N IN G 1 B 2 5...
Страница 72: ...Fig IB 26 C60 System Wiring Diagram G Models...
Страница 74: ......
Страница 75: ...Fig lB 29 Motor Home Chassis Wiring Diagram THERMOSTATIC SWITCH AIR C O N D ITIO N IN G IB 2 9...
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Страница 129: ...Fig 2D 5 Typical 05 and 0 6 Vans...
Страница 136: ......
Страница 148: ...Fig 2D 51 Rear Door Controls...
Страница 158: ...Fig 2D 79 Folding Top Assembly...
Страница 159: ...Fig 2D 80 Folding Top Side Moldings and Header...
Страница 161: ...Fig 2D 85 Dnver s Bucket Seat 14 Fig 2D 86 Passenger s Bucket Seat 14...
Страница 162: ...Fig 2D 89 Rear Folding Seat 06 Fig 2D 9 0 Rear Bench Seat 14...
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Страница 248: ...Fig 3B 77 Removing Bearing Housing Pivot Pins Fig 3B 79 Replacing Lock Bolt Spring...
Страница 278: ...C 10 G 10 20 C 20 30 G 30 P 10 30 9 Fig 3C l Front Suspension C P Series...
Страница 284: ...BALL JOINT DIAGNOSTIC PROCEDURE...
Страница 316: ......
Страница 321: ...Fig 3D 12 Rear Spring Installation G Models...
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Страница 395: ...Fig 5 2 Front Brake Pipes and Hoses C K Models...
Страница 396: ......
Страница 397: ...Fig 5 4 Front Brake Pipes and Hoses P Models BRAKES 5 1 3...
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Страница 401: ...V 8 N 4 0 L 6 N 4 0...
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Страница 403: ...fryIvtcwfA POOO 4 2 MODELS lVIEW C K MODELS P 3 0 0 3 2 MODELS G MODELS Fig 5 9 Parking Brake Assembly Typical...
Страница 404: ......
Страница 405: ...P300 42 M40 JB9...
Страница 438: ......
Страница 448: ...Fig 6A 4 P Series Engine Rear Mount...
Страница 451: ...Fig 6A 8 K Series Engine Rear Mount...
Страница 452: ...ENGINE M O U N T BRACKET ALL K SERIES W ITH L 6 ENGINE 6A14 LIGHT TRUCK SERVICE M A N U A L...
Страница 483: ...FUEL PUMP PUSH ROD OILING OIL F LTER AND BY PASS VALVE...
Страница 484: ...FUEL PUMP PUSH ROD OILING CRANKCASE AND CRANKSHAFT OILING VALVE MECHANISM OILING...
Страница 487: ......
Страница 488: ...MOUNT VIEW A V AUTOMATIC TRANSMISSION FRONT MANUAL TRANSMISSION...
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Страница 599: ...CARBON c 5 PILE L VOLTMETER f m s K K K V v D BATTERY RESISTOR TEST AMMETER s S S 5 S V GENERATOR D C...
Страница 602: ......
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Страница 612: ...Fig 6D 3i High Energy Ignition Basic W iring...
Страница 644: ......
Страница 647: ...Fig 6E 1 Vacuum Hose Schematic L6 250 CID LD Emissions DISTRIBUTOR PCV VALVE MANIFOLD VAC FITTING...
Страница 648: ...DISTRIBUTOR VALVE Fig 6E 3 Vacuum Hose Schematic L6 292 CID Calif HD Emissions...
Страница 649: ...V A LV E Fig 6E 5 Vacuum Hose Schematic V8 305 CID HD Emissions...
Страница 650: ...Fig 6E 7 Vacuum Hose Schematic V8 350 CID High Altitude Calif LD Emissions...
Страница 651: ...VALVE Fig 6E 9 Vacuum Hose Schematic V8 350 400 CID Except Calif HD Emissions...
Страница 652: ...CANISTER...
Страница 653: ...PCV V AL VE Fig 6E 13 Vacuum Hose Schematic V8 454 CID Except Calif HD Emissions...
Страница 672: ...Fig 6E 29 Air Cleaner 305 350 400 V8 CK...
Страница 682: ......
Страница 691: ...SPECIAL TOOLS n 1 J 25077 1 Vibrator Include Catalyst Container and Fill Tube Extension 2 J 25077 2 Aspirator...
Страница 692: ......
Страница 700: ...Fig 7A 6B Detent Downshift Cable C K and P Series...
Страница 709: ...Fig 7 A 12B CBC 350 Hydraulic Circuit A U TO M A T IC T R A N S M IS S IO N 7 A 1 7...
Страница 743: ...VIEW B FLAT IvEwfDl l6 G tO 2 GAGE...
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Страница 755: ...V I E W B WITH AUTOMATIC TRANSMISSION WITH MANUAL TRANSMISSION V I E W A...
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Страница 767: ...V I E W D 1 6 ENGINE VIEW V 8 ENGINE...
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Страница 790: ...STOPLAMP SWITCH See Section 5 Brakes of this manual for adjustment and replacement procedures G MODELS...
Страница 794: ...G A S G A U G E...
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Страница 836: ...Fig 8 58 Seat Belt Reminder System Schematic...
Страница 844: ...C H E C K n...
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Страница 853: ...SPECIAL TOOLS J 2 3 5 2 0...