loose in cylinder heads should be replaced with new
studs available in .003" and .013" oversize. Studs may be
installed after re a m in g the holes as follows:
1.
Remove old stud by placing Tool J-5802-1 over
the stud, installing nut and flat w asher and rem oving
stud by turn in g nut (fig. 6A-33V).
2.
R eam hole for oversize stud using Tool J-5715
for .003" oversize or Tool J-6036 for .013" oversize (fig.
6A-34V).
CAUTION:
Do not attem pt to install an
oversize stu d without ream ing stud hole.
3.
C oat press-fit area o f stud with hypoid axle
Fig. 6A 33V--Removing Rocker Arm Stud (Sm all V8)
Fig. 6 A -3 5 V -In s ta llin g Rocker Arm Stud (Sm all V8)
lubricant. Install new stud, using Tool J-6880 as a guide.
G au g e should bottom on head (fig. 6A-35V).
VALVE G U ID E BORES
Valves with oversize stems are available (see
specifications). To ream the valve guide bores for
oversize valves use Tool Set J-5830 for Small V8 or
J-7049 for M ark IV V8.
VALVE SEATS
R econditioning the valve seats is very im portant,
because the seating o f the valves must be perfect for the
engine to deliver the power and pe rfo rm a n c e built into
it.
A nother im p o rtan t factor is the cooling o f the valve
heads. Good contact between each valve and its seat in
the head is im perative to insure th at the heat in the valve
head will be properly carried away.
Several different types o f eq u ip m en t are available
for reseating valves seats. The recom m endations o f the
m a n u factu rer o f the equipm ent being used should be
carefully followed to attain proper results.
Regardless o f w h at type o f eq u ip m en t is used,
however, it is essential that valve guide bores be free
from carbon or dirt to ensure proper centering o f pilot
in the guide.
Reconditioning
1.
Install e xpanding pilot in the valve guide bore
and expand pilot.
2.
Place ro ughing stone or fo rm ing stone over pilot
a n d ju st clean up the valve seat. Use a stone cut to
specifications.
3.
Remove roughing stone or fo rm ing stone from
pilot, place finishing stone, cut to specifications, over
pilot and cut just enough metal from the seat to provide
a smooth finish. Refer to specifications.
4.
Narrow down the valve seat to the specified width.
5802
OVERSIZE
Содержание 1977 light duty truck
Страница 1: ......
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Страница 70: ...Fig IB 24 Four Season System Vacuum Diagram C K Models 1B 24 LIGHT TRUCK SERVICE M A N U A L...
Страница 71: ...Fig lB 25 Overhead System Wiring Diagram C K Models AIR C O N D ITIO N IN G 1 B 2 5...
Страница 72: ...Fig IB 26 C60 System Wiring Diagram G Models...
Страница 74: ......
Страница 75: ...Fig lB 29 Motor Home Chassis Wiring Diagram THERMOSTATIC SWITCH AIR C O N D ITIO N IN G IB 2 9...
Страница 106: ......
Страница 128: ......
Страница 129: ...Fig 2D 5 Typical 05 and 0 6 Vans...
Страница 136: ......
Страница 148: ...Fig 2D 51 Rear Door Controls...
Страница 158: ...Fig 2D 79 Folding Top Assembly...
Страница 159: ...Fig 2D 80 Folding Top Side Moldings and Header...
Страница 161: ...Fig 2D 85 Dnver s Bucket Seat 14 Fig 2D 86 Passenger s Bucket Seat 14...
Страница 162: ...Fig 2D 89 Rear Folding Seat 06 Fig 2D 9 0 Rear Bench Seat 14...
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Страница 225: ......
Страница 226: ......
Страница 248: ...Fig 3B 77 Removing Bearing Housing Pivot Pins Fig 3B 79 Replacing Lock Bolt Spring...
Страница 278: ...C 10 G 10 20 C 20 30 G 30 P 10 30 9 Fig 3C l Front Suspension C P Series...
Страница 284: ...BALL JOINT DIAGNOSTIC PROCEDURE...
Страница 316: ......
Страница 321: ...Fig 3D 12 Rear Spring Installation G Models...
Страница 322: ......
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Страница 378: ......
Страница 395: ...Fig 5 2 Front Brake Pipes and Hoses C K Models...
Страница 396: ......
Страница 397: ...Fig 5 4 Front Brake Pipes and Hoses P Models BRAKES 5 1 3...
Страница 400: ......
Страница 401: ...V 8 N 4 0 L 6 N 4 0...
Страница 402: ......
Страница 403: ...fryIvtcwfA POOO 4 2 MODELS lVIEW C K MODELS P 3 0 0 3 2 MODELS G MODELS Fig 5 9 Parking Brake Assembly Typical...
Страница 404: ......
Страница 405: ...P300 42 M40 JB9...
Страница 438: ......
Страница 448: ...Fig 6A 4 P Series Engine Rear Mount...
Страница 451: ...Fig 6A 8 K Series Engine Rear Mount...
Страница 452: ...ENGINE M O U N T BRACKET ALL K SERIES W ITH L 6 ENGINE 6A14 LIGHT TRUCK SERVICE M A N U A L...
Страница 483: ...FUEL PUMP PUSH ROD OILING OIL F LTER AND BY PASS VALVE...
Страница 484: ...FUEL PUMP PUSH ROD OILING CRANKCASE AND CRANKSHAFT OILING VALVE MECHANISM OILING...
Страница 487: ......
Страница 488: ...MOUNT VIEW A V AUTOMATIC TRANSMISSION FRONT MANUAL TRANSMISSION...
Страница 489: ......
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Страница 568: ......
Страница 599: ...CARBON c 5 PILE L VOLTMETER f m s K K K V v D BATTERY RESISTOR TEST AMMETER s S S 5 S V GENERATOR D C...
Страница 602: ......
Страница 605: ......
Страница 612: ...Fig 6D 3i High Energy Ignition Basic W iring...
Страница 644: ......
Страница 647: ...Fig 6E 1 Vacuum Hose Schematic L6 250 CID LD Emissions DISTRIBUTOR PCV VALVE MANIFOLD VAC FITTING...
Страница 648: ...DISTRIBUTOR VALVE Fig 6E 3 Vacuum Hose Schematic L6 292 CID Calif HD Emissions...
Страница 649: ...V A LV E Fig 6E 5 Vacuum Hose Schematic V8 305 CID HD Emissions...
Страница 650: ...Fig 6E 7 Vacuum Hose Schematic V8 350 CID High Altitude Calif LD Emissions...
Страница 651: ...VALVE Fig 6E 9 Vacuum Hose Schematic V8 350 400 CID Except Calif HD Emissions...
Страница 652: ...CANISTER...
Страница 653: ...PCV V AL VE Fig 6E 13 Vacuum Hose Schematic V8 454 CID Except Calif HD Emissions...
Страница 672: ...Fig 6E 29 Air Cleaner 305 350 400 V8 CK...
Страница 682: ......
Страница 691: ...SPECIAL TOOLS n 1 J 25077 1 Vibrator Include Catalyst Container and Fill Tube Extension 2 J 25077 2 Aspirator...
Страница 692: ......
Страница 700: ...Fig 7A 6B Detent Downshift Cable C K and P Series...
Страница 709: ...Fig 7 A 12B CBC 350 Hydraulic Circuit A U TO M A T IC T R A N S M IS S IO N 7 A 1 7...
Страница 743: ...VIEW B FLAT IvEwfDl l6 G tO 2 GAGE...
Страница 744: ......
Страница 755: ...V I E W B WITH AUTOMATIC TRANSMISSION WITH MANUAL TRANSMISSION V I E W A...
Страница 760: ...r...
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Страница 767: ...V I E W D 1 6 ENGINE VIEW V 8 ENGINE...
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Страница 790: ...STOPLAMP SWITCH See Section 5 Brakes of this manual for adjustment and replacement procedures G MODELS...
Страница 794: ...G A S G A U G E...
Страница 805: ......
Страница 836: ...Fig 8 58 Seat Belt Reminder System Schematic...
Страница 844: ...C H E C K n...
Страница 852: ......
Страница 853: ...SPECIAL TOOLS J 2 3 5 2 0...