N O T E : This o p e ra tio n is done by grin d in g the port
side with a 30 degree stone to lower seat and a 60
degree stone to raise seat.
5.
Remove e x p a n d in g pilot and clean cylinder
head carefully to remove all chips and grindings from
above operations.
6.
M easure valve seat concentricity (fig. 6A-36V).
N O T E : Valve seats should be concentric to within
.002" total indicator reading.
VALVES
Valves th at are pitted can be refaced to the p roper
angle, insuring correct relation between the h ead and
stem on a valve refacing m echanism . Valve stems which
show excessive wear, or valves
that
are w arped
excessively should be replaced. W h e n a valve head which
is w arp ed excessively is refaced, a knife edge will be
g round on p a rt or all o f the valve h ead due to the
a m o u n t o f metal th at must be removed to completely
reface. K n ife edges lead to breakage, b u rn in g or p re
ig nition due to heat localizing on this knife edge. If the
edge o f the valve head is less th an 1 /3 2 " thick after
grinding, replace the valve.
Several different types o f e q u ip m e n t are available
for refacin g valves. T he
reco m m en d atio n o f
the
m a n u fa c tu re r o f the e q u ip m e n t being used should be
carefully followed to attain pro p er results.
Reconditioning
1.
If necessary, dress the valve refacing machine
g rin d in g wheel to make sure it is smooth and true. Set
chuck at angle specified for valve. R efer to specifications.
2.
C la m p the valve stem in the chuck o f the
m achine.
3.
Start the grin d er and move the valve head in
line with the g rin d e r wheel.
4.
T u r n the feed screw until the valve head just
contacts wheel. Move valve back and forth across the
wheel and regulate the feed screw to provide light valve
contact.
5.
Continue g rin d in g until the valve face is true
and smooth all a round the valve. If this makes the valve
head thin ( 1 /3 2 " min.) the valve must be replaced as the
valve will overheat an d burn.
6.
Remove valve from chuck and place stem in
" V " block. Feed valve squarely against g rinding wheel to
grind any pit from rocker arm end o f stem.
N O T E : Only the extreme end o f the valve stem is
h ard en ed to resist wear. Do not grind end o f stem
excessively.
7.
A fter cleaning valve face and cylinder head
valve seat o f grin d in g particles, make pencil m arks about
1/4" ap art across the valve face, place the valve in
cylinder h ead and give the valve 1/2 turn in each
direction while exerting firm pressure on h ead o f valve.
8.
Remove valve and check face carefully. If all
pencil marks have not been removed at the p oint of
contact with the valve seat, it will be necessary to repeat
the refacing operation and again recheck for p roper
seating.
9.
G r in d and check the rem ain in g valves in the
same m anner.
T O R S IO N A L D A M PE R
Removal
1.
Remove fa n belt, fa n and pulley.
2.
R em ove the r a d ia to r shro u d assem bly as
outlined in Section 6B.
NOTE: If additional operations (such as cam shaft
removal) are not being perform ed, the rad iato r
removal will not be necessary.
3.
Remove accessory drive pulley then remove
d a m p e r retaining bolt.
4.
Install Tool J-23523 on d a m p e r then, turning
puller screw, remove d a m p e r (fig. 6A-37V).
Содержание 1977 light duty truck
Страница 1: ......
Страница 28: ......
Страница 70: ...Fig IB 24 Four Season System Vacuum Diagram C K Models 1B 24 LIGHT TRUCK SERVICE M A N U A L...
Страница 71: ...Fig lB 25 Overhead System Wiring Diagram C K Models AIR C O N D ITIO N IN G 1 B 2 5...
Страница 72: ...Fig IB 26 C60 System Wiring Diagram G Models...
Страница 74: ......
Страница 75: ...Fig lB 29 Motor Home Chassis Wiring Diagram THERMOSTATIC SWITCH AIR C O N D ITIO N IN G IB 2 9...
Страница 106: ......
Страница 128: ......
Страница 129: ...Fig 2D 5 Typical 05 and 0 6 Vans...
Страница 136: ......
Страница 148: ...Fig 2D 51 Rear Door Controls...
Страница 158: ...Fig 2D 79 Folding Top Assembly...
Страница 159: ...Fig 2D 80 Folding Top Side Moldings and Header...
Страница 161: ...Fig 2D 85 Dnver s Bucket Seat 14 Fig 2D 86 Passenger s Bucket Seat 14...
Страница 162: ...Fig 2D 89 Rear Folding Seat 06 Fig 2D 9 0 Rear Bench Seat 14...
Страница 163: ......
Страница 164: ......
Страница 165: ......
Страница 185: ......
Страница 186: ......
Страница 190: ......
Страница 225: ......
Страница 226: ......
Страница 248: ...Fig 3B 77 Removing Bearing Housing Pivot Pins Fig 3B 79 Replacing Lock Bolt Spring...
Страница 278: ...C 10 G 10 20 C 20 30 G 30 P 10 30 9 Fig 3C l Front Suspension C P Series...
Страница 284: ...BALL JOINT DIAGNOSTIC PROCEDURE...
Страница 316: ......
Страница 321: ...Fig 3D 12 Rear Spring Installation G Models...
Страница 322: ......
Страница 325: ......
Страница 326: ......
Страница 336: ......
Страница 352: ......
Страница 378: ......
Страница 395: ...Fig 5 2 Front Brake Pipes and Hoses C K Models...
Страница 396: ......
Страница 397: ...Fig 5 4 Front Brake Pipes and Hoses P Models BRAKES 5 1 3...
Страница 400: ......
Страница 401: ...V 8 N 4 0 L 6 N 4 0...
Страница 402: ......
Страница 403: ...fryIvtcwfA POOO 4 2 MODELS lVIEW C K MODELS P 3 0 0 3 2 MODELS G MODELS Fig 5 9 Parking Brake Assembly Typical...
Страница 404: ......
Страница 405: ...P300 42 M40 JB9...
Страница 438: ......
Страница 448: ...Fig 6A 4 P Series Engine Rear Mount...
Страница 451: ...Fig 6A 8 K Series Engine Rear Mount...
Страница 452: ...ENGINE M O U N T BRACKET ALL K SERIES W ITH L 6 ENGINE 6A14 LIGHT TRUCK SERVICE M A N U A L...
Страница 483: ...FUEL PUMP PUSH ROD OILING OIL F LTER AND BY PASS VALVE...
Страница 484: ...FUEL PUMP PUSH ROD OILING CRANKCASE AND CRANKSHAFT OILING VALVE MECHANISM OILING...
Страница 487: ......
Страница 488: ...MOUNT VIEW A V AUTOMATIC TRANSMISSION FRONT MANUAL TRANSMISSION...
Страница 489: ......
Страница 490: ......
Страница 568: ......
Страница 599: ...CARBON c 5 PILE L VOLTMETER f m s K K K V v D BATTERY RESISTOR TEST AMMETER s S S 5 S V GENERATOR D C...
Страница 602: ......
Страница 605: ......
Страница 612: ...Fig 6D 3i High Energy Ignition Basic W iring...
Страница 644: ......
Страница 647: ...Fig 6E 1 Vacuum Hose Schematic L6 250 CID LD Emissions DISTRIBUTOR PCV VALVE MANIFOLD VAC FITTING...
Страница 648: ...DISTRIBUTOR VALVE Fig 6E 3 Vacuum Hose Schematic L6 292 CID Calif HD Emissions...
Страница 649: ...V A LV E Fig 6E 5 Vacuum Hose Schematic V8 305 CID HD Emissions...
Страница 650: ...Fig 6E 7 Vacuum Hose Schematic V8 350 CID High Altitude Calif LD Emissions...
Страница 651: ...VALVE Fig 6E 9 Vacuum Hose Schematic V8 350 400 CID Except Calif HD Emissions...
Страница 652: ...CANISTER...
Страница 653: ...PCV V AL VE Fig 6E 13 Vacuum Hose Schematic V8 454 CID Except Calif HD Emissions...
Страница 672: ...Fig 6E 29 Air Cleaner 305 350 400 V8 CK...
Страница 682: ......
Страница 691: ...SPECIAL TOOLS n 1 J 25077 1 Vibrator Include Catalyst Container and Fill Tube Extension 2 J 25077 2 Aspirator...
Страница 692: ......
Страница 700: ...Fig 7A 6B Detent Downshift Cable C K and P Series...
Страница 709: ...Fig 7 A 12B CBC 350 Hydraulic Circuit A U TO M A T IC T R A N S M IS S IO N 7 A 1 7...
Страница 743: ...VIEW B FLAT IvEwfDl l6 G tO 2 GAGE...
Страница 744: ......
Страница 755: ...V I E W B WITH AUTOMATIC TRANSMISSION WITH MANUAL TRANSMISSION V I E W A...
Страница 760: ...r...
Страница 766: ......
Страница 767: ...V I E W D 1 6 ENGINE VIEW V 8 ENGINE...
Страница 768: ......
Страница 775: ......
Страница 788: ......
Страница 790: ...STOPLAMP SWITCH See Section 5 Brakes of this manual for adjustment and replacement procedures G MODELS...
Страница 794: ...G A S G A U G E...
Страница 805: ......
Страница 836: ...Fig 8 58 Seat Belt Reminder System Schematic...
Страница 844: ...C H E C K n...
Страница 852: ......
Страница 853: ...SPECIAL TOOLS J 2 3 5 2 0...