5-8
Handlebar Control
Switches
Two white connectors join the handlebar control
switch pigtails to the main harness. To access the
connectors on the Utility model, the front rack and
front cover must be removed (see Section 8).
NOTE: These tests should be made on the
switch side of the connectors with the connectors
uncoupled.
RESISTANCE (HI Beam)
1. Set the meter selector to the OHMS position.
2. Connect the red tester lead to the blue wire; then
connect the black tester lead to the brown/black
wire.
3. With the dimmer switch in the HI position, the
meter must show less than 1 ohm.
NOTE: If the meter shows more than 1 ohm of
resistance, troubleshoot or replace the
switch/component or the connector.
RESISTANCE (LO Beam)
1. Connect the red tester lead to the white wire;
then connect the black tester lead to the
brown/black wire.
2. With the dimmer switch in the LO position, the
meter must show less than 1 ohm.
NOTE: If the meter reads more than 1 ohm of
resistance, troubleshoot or replace the
switch/component or the connector.
RESISTANCE (Starter Button)
1. Set the meter selector to the OHMS position.
2. Connect the red tester lead to the black/white
wire; then connect the black tester lead to the
yellow/red wire.
3. With the starter button depressed, the meter
must show less than 1 ohm.
4. With the starter button released, the meter must
show an open circuit.
NOTE: If the meter does not show as specified,
replace the switch/component or connector.
RESISTANCE (Emergency Stop)
1. Set the meter selector to the OHMS position.
2. Connect the red tester lead to the brown/blue
wire; then connect the black tester lead to the
black/white wire.
3. With the switch in the OFF position, the meter
must show an open circuit.
4. With the switch in the RUN position, the meter
must show less than 1 ohm.
NOTE: If the meter shows more than 1 ohm of
resistance, troubleshoot or replace the
switch/component or the connector.
RESISTANCE (Reverse Override)
1. Set the meter selector to the OHMS position.
2. Connect the red tester lead to the green/red wire;
then connect the black tester lead to the blue/red
wire. The meter must show an open circuit.
3. Depress and hold the reverse override button.
The meter must show less than 1 ohm of resis-
tance.
NOTE: If the meter does not show as specified,
replace the switch/component or connector.
Magneto Coils
VOLTAGE (Charging Coil - Output)
1. Set the meter selector to the DC Voltage posi-
tion.
2. Connect the red tester lead to the positive bat-
tery post; then connect the black tester lead to
the negative battery post.
3. With the engine running at a constant 5000
RPM (with the headlights on), the meter must
show 14-15.5 DC volts.
NOTE: If voltage is lower than specified, test sta-
tor coil - no load.
! CAUTION
Always disconnect the battery when performing
resistance tests to avoid damaging the multimeter.
! CAUTION
Do not run the engine at high RPM for more than 10
seconds.
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