9-3
9
KM800B
4. Using new crush washers, secure the brakeline
hose to the master cylinder with the brakeline
hose union bolt. Tighten to specifications.
KM800A
5. Fill the master cylinder with DOT 4 brake fluid;
then bleed the system (see Section 2).
Auxiliary Brake
Pedal/Master Cylinder
Assembly
NOTE: Critical torque specifications are located
in Section 10.
NOTE: The auxiliary brake master cylinder is a
non-serviceable component; it must be replaced
as an assembly.
REMOVING
1. Connect a clear plastic hose to the appropriate
bleed screw on the rear brake caliper; then
loosen the bleed screw and pump the foot brake
until the fluid is pumped into a suitable con-
tainer.
2. Compress the reservoir clamp and remove the
reservoir hose; then remove the union bolt.
Account for and discard two crush washers.
KM801A
3. Remove the cotter pin from the clevis pin and
remove the clevis pin; then remove the two cap
screws securing the master cylinder to the frame
and remove the master cylinder.
KM801B
4. Loosen the jam nut; then remove the clevis and
adjuster nut.
INSTALLING
1. Install the jam nut; then install the clevis and
adjuster nut. Finger-tighten only at this time.
2. Secure the master cylinder to the frame with the
two cap screws and tighten to specifications.
3. Using two new crush washers, connect the
brakeline hose to the master cylinder with the
union bolt; then making sure the spring clamp is
seated securely, connect the reservoir hose to the
master cylinder. Tighten the union bolt to speci-
fications.
4. Making sure the brake pedal is fully released
and against the stop, turn the clevis and adjuster
nut until the hole in the clevis is aligned with the
hole in the brake pedal lever; then tighten the
jam nut securely.
! CAUTION
Brake fluid is highly corrosive. Do not spill brake
fluid on any surface of the ATV.
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Содержание DVX 250 2007
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