3-35
3
KM626
5. Inspect all gear teeth for chipping, discoloration,
pitting, or excessive wear. Replace as required.
6. Inspect clutch dogs and mating surfaces for
chipping, rounding, or excessive wear. Replace
as required.
KM628
7. Inspect all bearings, bushings, seals, and shafts
for proper fit, surface mating, or discoloration.
Replace as required.
8. Inspect transmission housing and cover for
cracks, scoring or galling of bearing bores, or
discoloration of cases.
Assembling
1. Place the thrust washer, needle bearing, reverse
gear, and splined retainer onto the main shaft;
then secure with the circlip.
KM631A
2. Install the clutch dog, splined washer, bushing,
and primary driven gear onto the main shaft;
then install the second splined washer, spacer
collar, and thrust washer. The main shaft is now
assembled and can be installed.
KM629A
KM628
3. Install the drive axle into the transmission hous-
ing; then secure with the circlip.
KM611A
4. Apply multi-purpose grease to the lip of the
main drive seal; then using a suitable driver,
install the seal into the gear case.
5. Install the countershaft; then making sure the
main shaft thrust washer is in place, install the
main shaft assembly into the gear case.
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Содержание DVX 250 2007
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