7-9
7
NOTE: The pivots are equipped with roller bear-
ings. The bearing rollers may fall out when the
spacers are removed.
5. Check the bearings for excessive wear and
replace them if worn.
6. Using a suitable bearing remover, remove the
pivot bearings; then clean all parts in
parts-cleaning solvent.
SP382
NOTE: All bearings, bushings, and seals that are
removed must be replaced with new ones.
INSTALLING
1. Install the bearings in the upper arm pivot to a
depth of 13.6 mm (0.535 in.) with a bearing
installer and suitable spacer.
ATV2196A
2. Coat the spacers and the lips of the dust seals
with multi-purpose grease; then install them in
the upper pivot.
3. Repeat steps 1 and 2 for the lower A-arm.
4. Clean all grease from the ball joint tapers and
the knuckle bores; then install the arms to the
steering knuckle and tighten the ball joint nuts to
specifications. Install new cotter pins.
SP388A
NOTE: During assembly, new cotter pins should
be installed
SP390
5. Install the arms to the frame with the pivot cap
screws; then tighten the nuts to specifications.
KM579
6. Install the front bumper assembly; then install
the front shock absorbers. Apply red Loctite
#271 on the cap screw threads and tighten to
specifications.
7. On the Utility model, apply red Loctite #271 to
the mounting cap screws; then install the disc
cover and tighten securely.
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