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Cleaning and Preventive Maintenance

MN-29805 • Rev 11 • 07/18 • Combitherm CT Express Installation Manual

12-Month Inspection Checklist

Inspect - The heat exchanger for any signs of major deformation. If yes, immediately remove from service and take corrective

action steps.

Inspect - The heat exchanger for any loose/disconnected pipes or flanges. If yes, immediately remove from service and take

corrective action steps.

Inspect and Ensure - Exhaust pipes are exiting the oven cavity

Inspect - Heat exchanger flange gasket (replace as needed)

Inspect and Tighten - Heat exchanger flange bolts

Inspect and Tighten - Heat exchanger burner flange hardware & gasket (replace as needed)

Inspect and Tighten - Heat exchanger igniter flange hardware & gasket (replace as needed)

Inspect - Heat exchanger exhaust pipes (ensure they are exiting out past the oven cavity ceiling flange) - ESG models only

Inspect - Oven cavity ceiling flange & flange gasket - ESG models only

Tighten - Burner flange bolts

Tighten - Igniter flange bolts

Inspect - Heat exchanger weep holes to ensure they are free of obstructions (if the hole is obstructed, immediately remove oven

from service and replace the heat exchanger) - Not applicable to CTP/CTC models

Inspect - Convection elements for signs of cracking, deformation, or damage

Replace - Oven lamp cover(s) & gasket(s)

Descale the oven interior

Inspect - Upper and lower door hinges and pins

Inspect - Door gasket (replace as needed)

Inspect - Door upper and lower hinges (replace as needed)

Wipe the inner door glass

Inspect - Front drip tray (clean as needed)

Inspect - Front drip tray hose

Inspect - Control overlay

Inspect and Tighten - All electrical connections

Inspect and Tighten - All cooling fans for proper operation

Electric boiler units only

Gas units only

Electric units only

Unit Information

Business Name: _______________________________________

Model Number: _______________________________________

Serial Number: ______________________________

12-Month Inspection Start Date: ______________________________

CT Express™ Checklist - 12 Month

Содержание CT Express Combitherm CTX4-10E

Страница 1: ...0E CTX4 10EVH CTX4 10EC Installation Shown with ExpressTouch Control WARNING To prevent personal injury death or property damage Do not store or use gasoline or other flammable vapors or liquids in th...

Страница 2: ...iance 22 Electrical Kit Installation 50 Hz 23 Electrical Kit Installation 60 Hz 24 Water Connection 25 Water Quality Requirements 25 How to connect the oven to the water supply and install the spray h...

Страница 3: ...the Alto Shaam Tech Team Service Department if you have any questions concerning installation operation or maintenance 1 800 558 8744 servicedept alto shaam com CAUTION Appliance and accessories may b...

Страница 4: ...ing damage and request an inspection Mail a written confirmation to the carrier s office with the time date and the person called 7 Save any packages and packing material for further inspection by the...

Страница 5: ...nsible for training operators Additional manuals are available from the manufacturer Read all instructions in this manual carefully before installing this appliance using the appliance or performing r...

Страница 6: ...r safety instructions Any troubleshooting guides component views and parts lists included in this manual are for general reference only and are intended for use by qualified and trained technicians Th...

Страница 7: ...66 C Failure to observe this precaution can void the warranty Only allow an authorized service partner or trained technician to service or to repair the appliance Installation or repairs that are not...

Страница 8: ...of exhaust is in operation IN ACCORDANCE WITH NFPA 54 COMMONWEALTH OF MASSACHUSETTS ONLY Ventilation Requirements Authorities having jurisdiction should be consulted as to the requirements for this eq...

Страница 9: ...receive deliver uncrate and set appliance in place Check that the appliance is level Follow leveling instructions found in the installation manual Make water connections Make sure treated and untreat...

Страница 10: ...appliance is level Make water connections Make sure treated and untreated water lines are hooked up properly to the correct fittings Hook up final electrical check for proper voltage phase wire size...

Страница 11: ...lled PASS FAIL DESCRIBE ISSUE Do water supply line s have shut off s exclusively for each oven PASS FAIL DESCRIBE ISSUE Do water supply line s provide a total two hookups per appliance terminated with...

Страница 12: ...IL Is there a floor drain within 3 914mm of where the appliance s will be installed PASS FAIL What is the actual distance to the floor drain from where the appliance s will be installed MEASUREMENT PA...

Страница 13: ...ation needs the following changes made before installation can proceed On site manager should make the necessary contacts to move forward with theses changes as soon as possible If there are any quest...

Страница 14: ...This page intentionally left blank...

Страница 15: ...recommended service access RIGHT 4 102mm Non combustible surfaces 2 51mm door swing or combustible surfaces TOP 20 508mm for air movement BOTTOM 4 102mm for air movement BACK 4 102mm INSTALLATION REQ...

Страница 16: ...2 ppm mg L Treated line 50 125 ppm Untreated line 50 360 ppm CLEARANCE REQUIREMENTS LEFT 4 102mm 18 457mm recommended service access RIGHT 4 102mm Non combustible surfaces 2 51mm door swing or combust...

Страница 17: ...sions H x W x D 33 1 2 x 24 3 8 x 37 1 4 851mm x 619mm x 946mm Net Weight 180 lb 82 kg Ship Dimensions L x W x H 37 x 42 x 45 940mm x 1067mm x 1143mm Ship Weight 310 lb 141 kg Domestic ground shipping...

Страница 18: ...e personal injury to personnel NOTICE Additional clearance is needed for service access A minimum distance of 18 457mm is strongly recommended If adequate service clearance is not provided it will be...

Страница 19: ...t not be damaged The left and right fork should be located between the front and back legs and located as close to the legs as possible Lift the appliance high enough to remove the wooden pallet Have...

Страница 20: ...pliances may cause damage to the controls of the Combitherm Minimum clearance recommended 20 508mm Place the Combitherm appliance on a stable non combustible level horizontal surface For countertop mo...

Страница 21: ...rtified external allpole disconnection switch with sufficient contact separation If a power cord is used for the connection of the product an oil resistant cord like H05RN or H07RN or equivalent must...

Страница 22: ...must be secured to building structure Failure to observe this precaution may result in damage to the equipment and severe personal injury RE Mounting connector for restraining device WARNING To preve...

Страница 23: ...supply side Appliance side Cut threads into nut before installing fitting To do so apply a light lubricant and thread nut on and off fitting Remove enough cable covering so the wires reach the termin...

Страница 24: ...enough cable covering so the wires reach the terminal strip Depending on the application install the straight or elbow fitting to the cable 3 PH Chassis 1 PH Chassis Cut threads into nut before insta...

Страница 25: ...hown below Non compliance with these minimum standards will potentially damage this equipment and or components and void the original equipment manufacturer s warranty Alto Shaam recommends using Opti...

Страница 26: ...nlets To install the treated and untreated water fittings follow these steps Step Action 1 Remove the fan motor cover a to access the treated water inlet 2 Install the 90 brass elbow b into the treate...

Страница 27: ...Installation MN 29805 Rev 11 07 18 Combitherm CT Express Installation Manual 27 a b c d e f h i j g...

Страница 28: ...ation FDA What you will need NOTE all items are included in the Alto Shaam installation kit or must be provided by the installer Piping included in kit can be cut to create the shaded configuration sh...

Страница 29: ...Installation MN 29805 Rev 11 07 18 Combitherm CT Express Installation Manual 29 a b d e g h i f c 45 45 90 90...

Страница 30: ...install the piping 6 Install air gaps a above the drain floor sink c The water drain for the oven is now installed Install the water drain How to install the water drain piping for stacked ovens Requ...

Страница 31: ...Installation MN 29805 Rev 11 07 18 Combitherm CT Express Installation Manual 31 a b b d e e g h i j f f c 45 45 45 45 90 90 90...

Страница 32: ...f the hood Filter Door Latch Using a coin or screwdriver turn to open reverse procedure to close and latch Hood and oven will not operate unless this is closed properly Operation 1 Turn the ventless h...

Страница 33: ...track in the metal back plate provided with the hood FI 24114 2 Grease Filter Cleaning frequency should be based on appliance usage with a maximum of two weeks between cleaning if the appliance is us...

Страница 34: ...am Center Specify As Required Shelf stainless steel wire 12 x 20 325mm x 530mm SH 2903 Stacking Kit mounting on top of a 750 S 750 TH II 750 TH III 1000 S 1000 TH II or 1000 TH III 5019679 Stacking Ki...

Страница 35: ...l interior water connections tight prior to operation YES NO Are there any exterior water leaks after operation YES NO Are there any interior water leaks after operation YES NO Comments Location Infor...

Страница 36: ...where the appliance s will be installed PASS FAIL Comments Drain What type of material was used for the drain Does the vertical drain vent extend above the appliance exhaust opening at the rear of the...

Страница 37: ...ated water inlet MEASURE Cycle Y3 Operation rinse solenoid valve YES NO Dynamic water pressure with Y3 untreated water inlet MEASURE Operate hand shower YES NO Dynamic water pressure with hand shower...

Страница 38: ...ions Picture s of complete drain run Picture of water connections at combi appliance Picture of appliance in place with surrounding equipment Size of treated water line Flow rate of treated water line...

Страница 39: ...es and connections for leaks both inside and outside the combi Are both water supply lines properly connected Yes No If no explain ________________________________ Is a filter system installed on this...

Страница 40: ...en and overlay inspect for cracks peeling moisture etc Execute automatic wash cycle with approved cleaning chemical ONLY Employee initials Component Malfunction and Replacement List details of the fai...

Страница 41: ...immediately remove from service and take corrective action steps Inspect The heat exchanger for any loose disconnected pipes or flanges If yes immediately remove from service and take corrective acti...

Страница 42: ...ns of scale buildup Descale the oven interior Inspect ventless hood paper filter replace as needed Test ventless hood drain for proper drainage and signs of leaking Employee initials Component Malfunc...

Страница 43: ...en temperature probe seal EB Descale the steam generator EB Remove Inspect Steam generator elements Inspect Hand shower hose Inspect Hand shower handle Inspect Product probe Inspect Water injection tu...

Страница 44: ...nge gasket ESG models only G Tighten Burner flange bolts G Tighten Igniter flange bolts Inspect Heat exchanger weep holes to ensure they are free of obstructions if the hole is obstructed immediately...

Страница 45: ...on update if not current Record Water pressure static dynamic Record Line voltage across all lines Record Line voltage to ground on each line Record Amperage across all three legs when heating Functio...

Страница 46: ...y board Water level probe connection wiring error at probe or relay board Water level probe requires descaling and or replacement E02 Control Temperature High Relay board surface temperature too high...

Страница 47: ...ction at relay board Faulty N6 oven temperature probe E22 B10 Core Temperature Probe Multipoint Fault Multipoint core temperature probe defect or disconnected Faulty B10 multipoint core temperature pr...

Страница 48: ...ater flow is detected through solenoid valve Water supply is shut off Low water pressure Check wiring to all components mentioned below Flow switch is dirty or defective Double water solenoid valve de...

Страница 49: ...ood power switch defective Hood fan not operating Filter s clogged need replacement Pressure switch tube plugged or disconnected Faulty pressure switch or connection error failure Hood fan turning in...

Страница 50: ...No No E24 B5 Bypass Probe Fault Yes Yes No No Yes No E25 B3 Condenser Probe Fault Yes Yes Yes No To 356 F 180 C No E26 N8 Boiler Safety Temperature Probe Fault Yes No No No No No E27 Boiler Element Te...

Страница 51: ...ge caused by accident shipping improper installation or alteration Equipment used under conditions of abuse misuse carelessness or abnormal conditions including but not limited to equipment subjected...

Страница 52: ...CT Express...

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