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Unlocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

Cleaning the interior of the cabinet  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Replacing the door air filters  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Cleaning heat sinks of power modules  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Replacing roof AC fans*   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

Required tools and equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

Replacing roof EC fans* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

Replacing the power modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

Required manpower and tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Replacement of a power module frame size R1 - R3 . . . . . . . . . . . . . . . . . . . . . . . . 118

Dismounting  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Mounting   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Converter module testing and repair  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

Replacing the power module fuse R1 - R3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

Replacement of a power module frame size R4 - R6 . . . . . . . . . . . . . . . . . . . . . . . . 121

Dismounting  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Mounting   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Converter module testing and repair  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

Replacing the power module fuse R4 - R6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

Replacement of a power module frame size R7 - R9 . . . . . . . . . . . . . . . . . . . . . . . . 124

Dismounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

Replacing the power module fuse R7 - R9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Capacitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

Reforming capacitors of the power modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

Testing main power supply circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Replacing the control panel battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Circuit board replacements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

Maintenance schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Drive seasonal operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

Shutting down the drive for maintenance  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Maintain the drive for preservation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Maintain the drive before restarting up  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Start the drive following chapter of “Operation”   . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

13. Technical data

Product and service inquiries   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Product training  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Document library on the Internet  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

Содержание ACS580MV

Страница 1: ...ABB industrial drives Hardware manual ACS580MV drives 200 kW to 6300 kW 6 kV to 11 kV...

Страница 2: ...Diagram of system 2 2UBB005086 User s manual Start up and maintenance PC tool Drive composer 3AUA0000094606 ACS580MV Preventive Maintenance Schedule 2UBB022658 ACS580MV Synchronized Bypass Unit Hardw...

Страница 3: ...o 11 kV 2UBB004520 Rev E EN EFFECTIVE 2019 06 27 2019 ABB Beijing Drive Systems Com pany Ltd All Rights Reserved Electrical installation Table of contents Operation Safety instructions Mechanical inst...

Страница 4: ......

Страница 5: ...t groups and required qualifications 20 Handling 20 Mechanical installation 20 Electrical installation 20 Operation 20 Maintenance 21 Contents of the manual 21 Relevant chapters of the manual 21 Relat...

Страница 6: ...42 Control locations and operating modes 43 Application macros 43 Local operating elements 43 Local control panel 43 Supply OFF ON pushbuttons 44 Alarm and fault indications 45 Emergency off 45 Monit...

Страница 7: ...ety 65 Overview of installation work 65 Cable requirements 66 Parallel routing of power cables 66 Terminal sizes for auxiliary and control connections 66 Ground cable and cable shield connections 67 G...

Страница 8: ...ally 96 Stopping the drive 97 11 Fault tracing Contents of this chapter 99 Alarm and fault indications 99 Warning and fault messages 100 Diagnosis data and parameter backup 100 12 Maintenance Contents...

Страница 9: ...of a power module frame size R7 R9 124 Dismounting 124 Mounting 129 Replacing the power module fuse R7 R9 131 Capacitors 131 Reforming capacitors of the power modules 132 Testing main power supply ci...

Страница 10: ...10...

Страница 11: ...up guides step by step through the complete commissioning including reporting Equipment Frequency converter and related equipment EMC Electromagnetic compatibility All measures to suppress electromagn...

Страница 12: ...istort voltage and current by its electrical systems PE Protective Earth PEBB Power Electronic Building Block semiconductor stack This is another term for power module Power module The power module is...

Страница 13: ...be strictly followed Non compliance can jeopardize the safety of personnel the equipment and the environment The safety instructions are derived from the following standards ISO 3864 2 2004 E Graphica...

Страница 14: ...lease of the door safety switches is in the locked position Before starting to work on the drive make sure that the main and auxiliary power supply to the drive is switched off locked out and tagged o...

Страница 15: ...nal influence on or damage of the equipment Wrong parameter settings Software errors Faulty hardware Hazardous touch voltages can be present on drive system components caused by for example Operation...

Страница 16: ...uctions are for all personnel that install the drive and do maintenance work on it If you select an external source for the start command and it is on the drive will start immediately after fault rese...

Страница 17: ...ltage from the input busbars Disconnect any external power sources from the control circuits before you do work on the control cables 3 Protect any other energized parts in the work location against c...

Страница 18: ...what is on the rating plate The motor cable terminals of the drive are at a dangerous voltage when the input power is on regardless of whether the motor is running or not External wiring can supply da...

Страница 19: ...software described in this manual is provided under a license and may be used copied or disclosed only in accordance with the terms of such license Contact information Address ABB Beijing Drive System...

Страница 20: ...transportation installation operation and maintenance of the drive The personnel must carry out the below listed tasks in a manner that does not cause physical harm or danger and that ensures the safe...

Страница 21: ...ual Related manuals See List of related manuals on the inside of the front cover User s responsibilities It is the responsibility of those in charge of the drive to ensure that each person involved in...

Страница 22: ...connection between the product and Customer network or any other network as the case may be Customer shall establish and maintain any appropriate measures such as but not limited to the installation...

Страница 23: ...or a wide variety of applications in different industries with a voltage of 6 kV to 11 kV and a power range of 200kW to 6300 kW The drive is characterized by integrated multi winding input transformer...

Страница 24: ...e dimensions and weight of the cabinet depend on the drive power Rating plate The rating plate includes an IEC rating appropriate markings a type designation and a serial number which allow identifica...

Страница 25: ...1 in figure below An example label is shown below No Description 1 Location of rating plate 2 Type designation see ACS580MV catalog 3 Ratings 4 Compliance information 5 Serial number 5 4 3 2 1 Label w...

Страница 26: ...h the optional cabinet heaters an additional AC supply is required Main power supply to input isolation transformer The main power is fed to the drive by the input isolation transformer which adapts t...

Страница 27: ...see ACS580MV power supply consumption of the drive in the ACS580MV Engineering Guideline Several auxiliary power supply schemes are available As a standard the customer has to provide the following su...

Страница 28: ...ates the two compartments The plate is integrated into the protection loop to prevent access when the drive is energized The compartment provides the terminals for the feeder and motor cables and the...

Страница 29: ...transformer is air cooled by means of one or two fan units depending on the drive size Optionally the integrated input transformer is available as a step up or step down version Inverter unit The inve...

Страница 30: ...R1 R2 R3 Power module 1 frame sizes R4 R5 R6 Power module 2 frame sizes R7 R8 R9 The power modules are mounted on guide rails and bolted to the frame for easy replacement For information on the dimens...

Страница 31: ...r module circuit diagram 1 Input cables 3 phases 2 Power cable terminals 3 Input fuses 4 Fiber optic terminal 5 Output busbar behind cable terminals 2 1 3 4 5 2 5 F1 F2 Input fuses D1 D6 Diode rectifi...

Страница 32: ...MCB is closed and the drive is connected to the main power supply Thus excessive inrush currents are prevented The charging sequence is started by pressing the SUPPLY ON pushbutton on the control comp...

Страница 33: ...lied grounding hook for details see Shutting down the drive for maintenance Control unit Control compartment with open swing frame 1 Control supply mini circuit breakers 2 MCB control relays 3 Custome...

Страница 34: ...description Control compartment with swing frame closed Control compartment with front door closed 1 CVMI2 board 2 Cabinet heater optional 2 1 1 Local control panel and pushbuttons 2 Sealing grommets...

Страница 35: ...032 The cabinet s inside panels are not painted because paint tends to reduce the effectiveness of metallic bonding which is important for successful EMC Protection class Standard protection class is...

Страница 36: ...1 Door of control compartment lockable 2 Cover plates to TEU with safety contact bolted The main power cannot be switched on when the plate is removed 3 Doors of INU compartment electromechanically lo...

Страница 37: ...nit 2 of the integrated transformer belong to group 2 The fan units of a group are always switched on and off together Starting stopping The standard fan unit or fan group 1 is switched on by the cont...

Страница 38: ...grated transformer fails the control system of the drive switches on the stand by fan automatically in case of redundant fans The failure of a fan is indicated on the control panel of the drive Temper...

Страница 39: ...references to related manuals and documentation Main components The control compartment incorporates the hardware for the control monitoring and protection functions of the drive and the communicatio...

Страница 40: ...ed data transfer via the control hub to the PEBB control boards inside the power modules Internal and external analog and binary I O signals are connected to the BCU via an AC500 I O controller The I...

Страница 41: ...sions encoders and fieldbus adapters Two are available for customer use allowing the use of following fieldbus protocols Profibus Modbus RTU Modbus TCP EtherNet IP Profinet and or analog and digital I...

Страница 42: ...stomized and tuned with a set of application parameters The application parameters are organized in functional groups and have factory set default values application macros The following application m...

Страница 43: ...as been selected The control panel can be attached to or detached from the drive without having to switch off the auxiliary power supply first Using the control panel it is possible to enter start up...

Страница 44: ...t is illuminated when the MCB is open and the drive is discharged The SUPPLY ON pushbutton is used to connect the drive to the main power supply It is illuminated when the MCB is closed 1 Control pane...

Страница 45: ...uxiliary circuits remain live Monitoring Basic system monitoring is done with the local control panel For more detailed diagnosis and signal monitoring the Drive Composer PC tool is available I O inte...

Страница 46: ...used XDI 1 DI1 Stop 0 Start 1 2 DI2 Forward 0 Reverse 1 3 DI3 Reset 4 DI4 Acc Dec timeset 1 0 set 2 1 5 DI5 Constant speed1 1 On 6 DI6 Bydefault not inuse X13 X205 XETH 24VDC 2A internallyused Speedre...

Страница 47: ...Emergencyoff 1 Emergencyoff 2 RemoteMCB closecmd RemoteMCB open cmd Alarm floatingcontacts tocustomer makingcapability 40A thermal current Ith 6A 40 C breakingcapability AC 1550Hz Ie 240 V 4A Ie 500 V...

Страница 48: ...ence Hand 0 2 10V Rin 200kohm Speedreference AuTO 0 4 20mA RL 100ohm XAI Referencevoltageandanaloginputs 4 AI1 5 AI1 6 AI2 7 AI2 XDI Digital inputs 1 DI1 Stop 0 Start 1 Speedcontrol 2 DI2 Bydefault no...

Страница 49: ...Control system and interfaces 49 I O signal requirements See the Technical data Communication interfaces See the ACS580MV primary control program firmware manual and the Technical data...

Страница 50: ...50 Control system and interfaces...

Страница 51: ...CS580MV Engineering Guideline For selecting a specific drive type and options refer to ACS580MV Engineering Guideline Limitation of liability The installation must always be designed and made accordin...

Страница 52: ...52 Guidelines for planning the electrical installation...

Страница 53: ...be carried out by qualified personnel according to the site and equipment requirements and in compliance with the local regulations Transport conditions The transport conditions for the drive are bas...

Страница 54: ...erefore transport the cabinet in an upright position Transport separated units only Keep the doors closed to prevent dirt from entering Metallic dust in particular can cause damage and failure when th...

Страница 55: ...15 2100 10R2 2571 1176 1815 1250 2571 1176 2215 2450 10R3 A B C 2571 1176 1815 1300 2571 1176 2215 2800 10R3D 2571 1176 1815 1350 2571 1176 2215 3050 10R4 2571 1176 2215 1550 2571 1176 2215 3550 10R5...

Страница 56: ...adily to the required clearance height maintaining the cabinet in upright position Check the horizontal position of the cabinet Reposition the slings if necessary Using a forklift Only transport the c...

Страница 57: ...te quality 1 unit desiccant 30 g absorbs 6 g water vapor The following quantity is needed when using a polyethylene foil 10 units m2 foil 3 Close and lock the doors of the cabinet 4 Use polyethylene o...

Страница 58: ...hat are used as spare parts must be installed and operated in a drive every 2 years in order to reform the capacitors and thus reduce the risk of a potential hazard For detailed information go to ACS5...

Страница 59: ...1 The ambient conditions of the drive meet the specifications 1 The wall behind the unit is of non flammable material There is enough free space above the drive to enable cooling air flow service and...

Страница 60: ...gized Ensure that foreign matter cannot enter the cabinet Close the doors and cover openings completely when work is discontinued Retrieve any foreign matter which accidentally dropped into the cabine...

Страница 61: ...information on the number of fan units to be installed see ACS580MV Base frame TEU layout design Installation 1 Lift the fan unit onto the cabinet roof by means of a forklift or a crane if using a cra...

Страница 62: ...the transformer unit Align the units Then bolt the units together using the 12 hexagonal bolts with 5N M see figure below Fixing units to the floor Floor fixings are not supplied 16 anchor bolts as il...

Страница 63: ...s Screws for combining converter and transformer are fixed on the door of control unit 3 Tool Kit You can find the tool kit by open the door of control unit It is on the bottom of the cabinet Open the...

Страница 64: ...by authorized person actions without authorization are dangerous 4 Absorbing material in cabinet Desiccant Place Desiccant in the cabinet one bag for per door position them on the bottom plate unifor...

Страница 65: ...rial communication cables Power supply and signal cables for fans in transformer unit WARNING Hazardous voltage Improper work could lead to life threatening injury or death The electrical installation...

Страница 66: ...les laid in parallel is limited by the number of entry holes of the entry plate For information on the supply voltages see Rating label of the drive Terminal sizes for auxiliary and control connection...

Страница 67: ...ring Diagram Grounding of the drive system Grounding of the drive system must be in line with the ACS580MV Engineering Guideline Auxiliary power supply interface Terminal Wire cross section mm2 Solid...

Страница 68: ...ounding drive system and integrated transformer 1 2 3 4 5 6 7 8 4 4 5 1 Input transformer TRU 2 Drive 3 Motor 4 Earth electrode 5 Ground cable 6 Cable screen 7 Cable shield 8 Equipotential bonding con...

Страница 69: ...nd TRU or Auxiliary supply from internal main transformer option Heating cable option The cables are identified by their specific number and are labeled with the designation of the terminal where they...

Страница 70: ...side wall The PE busbar is connected with INU and TRU PE busbars through the side wall PE busbar connection NOTICE The required tightening torque for the internal transformer terminal connections is 1...

Страница 71: ...or a combination of the following cable entries Metal plate hole cable entry for power cables ground cables Cable entry with EMC plates EMC cushions and sealing grommets for auxiliary and control cabl...

Страница 72: ...or cable entry with EMC plate bottom mounted The EMC cushions 1 in figure below are mounted on the underside of the EMC plate when entering cables from top They are mounted on top of the EMC plate whe...

Страница 73: ...device identification Preparing the cable entry and the cables Determining the cable length 1 Determine the required length of a cable between the point of entry and the connection point inside the ca...

Страница 74: ...th 2 Entry plate 3 Conductor screen extension to be connected to PE ground busbar 4 Heat shrinkable termination 5 Sealing compound 1 Outer cable sheath 2 Entry plate 3 Conductor screen extension to be...

Страница 75: ...al compartment High voltages can cause flashover between the electric potential of different conductors and the electric potential of a conductor and earth Therefore a minimum clearance of 59 5 mm mus...

Страница 76: ...76 Electrical installation Terminal compartment with cover plate removed view from front 3 1 4 2 5 1 Voltage dividers 2 Motor side terminals 3 Input terminals 4 Cable entry plate bottom plate...

Страница 77: ...Electrical installation 77 Power cable entry from top 1 screen extensions to ground 1...

Страница 78: ...missioning personnel has given permission to connect them Connections Connect the cables to their corresponding busbars Feeder cables to busbars U1 V1 W1 Motor cables to busbars U2 V2 W2 Screen ends o...

Страница 79: ...nuts are used lubricate the thread and head contact surface of the bolt using recommended pasts e g Molykote D paste Note If a coated nut e g with bonded molybdenum disulfide MoS2 coating is used the...

Страница 80: ...able entry and the cables Determining the cable length 1 Determine the required length of a cable between the point of entry and the connection point inside the cabinet 2 Cut the cable to the required...

Страница 81: ...essary remove the entry plate and pull the cables through the entry holes 4 Loosen the screws of the EMC cushion brackets and push the cushions apart arrow 5 Remove the cable insulation at the point o...

Страница 82: ...cting the cables Connect the cables for digital and analog input and output signals to the corresponding terminals modules If a twisted pair cable is used leave the unshielded cable ends twisted until...

Страница 83: ...ector 2 Connect each cable to the appropriate connector Sealing holes in entry plates Seal the gap between cable and entry plate with the supplied two component sealant For mixing and applying the sea...

Страница 84: ...84 Electrical installation Final checks Check that the entry plates are properly fastened and cable entries are correctly sealed...

Страница 85: ...k on the drive make sure that the main and auxiliary power supply to the drive is switched off locked out and tagged out that the drive is dead that safety ground connections are in place that persona...

Страница 86: ...e appropriate temperature and humidity 2 The wall behind the unit is of non flammable material Please take the photo and send back 3 There is enough free space above the drive to enable cooling air fl...

Страница 87: ...instructions in this manual Chapter Electrical installation 5 Cable entry made according to the instructions in this manual Chapter Electrical installation 6 All control cable screens and conductors...

Страница 88: ...nual and technical specification is available 9 Withstand voltage test of the MCB have been done according to Manufacture s specifications The official test report must be available 1 Motor installed...

Страница 89: ...missioning engineer of the drive an additional day per drive motor combination needs to be reserved After the test the feeder cables can be connected except at the drive end The test must comply with...

Страница 90: ...90 Installation checklist...

Страница 91: ...e operated by qualified and authorized personnel i e personnel who are familiar with the operation of the drive and the hazards involved Overview The chapter outlines the local operation of the drive...

Страница 92: ...ition has occurred For information on other status messages such as fault status messages in particular see the ACS580MV primary control program firmware manual Status indications The drive status is...

Страница 93: ...ON command DC link charges MCB closes INU starts modulation Enter setpoint Operation Conditions for start Auxiliary supply on TRU INU door closed and locked TEU protective plate mounted Drive not grou...

Страница 94: ...Drive stopped Drive OFF Drive running SUPPLY OFF command MCB opens Operation Stop command Actions Switch off auxiliary supply TRU INU door released for opening Fan switches off after a delay Speed ra...

Страница 95: ...panels user s manual Checks before starting the drive DANGER Hazardous voltages All covers must be screwed in place to prevent unintentional contact with energized components The manual release of the...

Страница 96: ...k that all covers are mounted and the doors are closed locked and or bolted Check that the MCB is in operating position Check that there is no run interlock active Starting the drive from remote When...

Страница 97: ...he motor speed ramps up to the setpoint While the motor is accelerating the run status indication on the display blinks When the motor speed has reached the setpoint the run status indication lights u...

Страница 98: ...n and the drive stops modulating When the motor has reached zero speed the drive is in state Stopped and the display shows DANGER Hazardous voltages The ACS580MV is not de energized in the state Stopp...

Страница 99: ...lities of the drive Alarm and fault indications When a failure occurs in the drive or in the equipment monitored by the drive the control panel displays a corresponding alarm or fault message and the...

Страница 100: ...re manual for the descriptions causes and remedies of the drive control program warning and fault messages Diagnosis data and parameter backup See User s manual Start up and maintenance PC tool Drive...

Страница 101: ...starting to work on the drive make sure that the main and auxiliary power supply to the drive is switched off locked out and tagged out that the drive is dead that safety ground connections are in pla...

Страница 102: ...nly spare parts recommended and approved by ABB For information on types and identification codes see the spare part kits or contact ABB service organization Shutting down the drive for maintenance Se...

Страница 103: ...he main power supply The following takes place The MCB opens The DC link discharges While the DC link discharges the SUPPLY OFF pushbutton flashes Wait 15 minutes until the DC link capacitors have dis...

Страница 104: ...ed by touching them with the grounding stick See Grounding power module with grounding hook on page 107 Unlocking and locking the doors The door is secured by a safety switch and the control compartme...

Страница 105: ...e for the 3 phase power input Notice To adapt grounding harness ordered from ABB ball type grounding studs are provided as option Example for grounding harness 1 Open the COU door 2 Connect the enclos...

Страница 106: ...4 Use the telescopic insulating pole to connect the busbar grounding clamps to the busbars in the Terminal Unit and to tighten each connection 3 1 4 2 5 1 Voltage dividers 2 Motor side terminals 3 In...

Страница 107: ...meter with impedance of 10 Mohm not part of supply Voltage divider probe not part of supply Grounding hook part of supply The grounding hook is attached to the left side wall inside the COU cabinet Th...

Страница 108: ...ced and leave it there until work on the module is finished 7 Make sure again that all power module terminal voltages are below 50 V Use a multimeter and measure the voltage between the grounded power...

Страница 109: ...k is discharged Also the door of the INU compartment can not be opened if the drive is disconnected from the auxiliary power if the safety switch of the door is in the locked position If the auxiliary...

Страница 110: ...l can be turned 3 2 1 1 Release dial 2 Unlocked position The unlocked position enables opening the door of a medium voltage unit whether the auxiliary voltage is switched on or off 3 Locked position L...

Страница 111: ...own the drive for maintenance on page 102 before you start the work 2 When necessary clean the interior of the cabinet with a soft brush and a vacuum cleaner 3 Check the air inlet filters of the cabin...

Страница 112: ...cleaner creates static discharges which can damage circuit boards 1 Stop de energize and ground the drive following the steps in section Shutting down the drive for maintenance before you start the wo...

Страница 113: ...fan box Lift the top cover and pull it away from the fan box 4 Disconnect the connector and make sure that the supply connector is detached from the support beam 5 Remove the four hex head combinatio...

Страница 114: ...e 13 When the work is completed the drive can be started up again See Chapter Operation Energizing and starting the drive 14 Check visually the direction of fan rotation when starting the drive The co...

Страница 115: ...Maintenance 115 Required tools and equipment Screwdriver for M6 and M10 screw Lifting eye M8 2 pieces The fans can be lifted by crane or by hand 2 x...

Страница 116: ...he motor starter see the ACS580MV Wiring Diagram 3 Remove the hex head combination screws that attach the top cover to the fan box Lift the top cover and pull it away from the fan box 4 Disconnect the...

Страница 117: ...fan box can be mounted backward the screw positions are compatible between fan box and cabinet top plate The procedure can refer to instruction above For details of the EC fan box outline see ACS580MV...

Страница 118: ...er and tools Two persons are required for replacing a power module The following tools are needed Screwdrivers M6 M8 M10 M12 Torque wrench with extension bar Replacement of a power module frame size R...

Страница 119: ...ompartment 3 Ground the power modules according to Grounding power module with grounding hook on page 107 4 Disconnect the fiber optic links from the power module 5 Loosen and detach the three power c...

Страница 120: ...g the steps in section Shutting down the drive for maintenance before you start the work 2 Switch off all miniature circuit breakers in the control compartment 3 Ground the power modules according to...

Страница 121: ...s must always be of the same type Dismounting 1 Stop de energize and ground the drive following the steps in section Shutting down the drive for maintenance before you start the work 2 Switch off all...

Страница 122: ...n the front of power module 7 Slide out the power module by hand 1 Busbar connections 2 Power cable terminals 3 Fixation screws 4 Terminals for fiber optic cables 1 2 3 3 4 1 Weight of power module ma...

Страница 123: ...steps in section Shutting down the drive for maintenance before you start the work 2 Switch off all miniature circuit breakers in the control compartment 3 Ground the power modules according to Groun...

Страница 124: ...me type Tools and accessories Dismounting 1 Stop de energize and ground the drive following the steps in section Shutting down the drive for maintenance before you start the work 2 Switch off all mini...

Страница 125: ...Maintenance 125 5 Disconnect the fiber optic links from the power module 1 Hoist 2 screw M8X20 1 2...

Страница 126: ...fixation screws M6X16 that attach the power module to the front lock 8 Slide out the power module by hand until stopped by the front lock 9 Lift the blocking bar of the front lock and pull out the po...

Страница 127: ...Maintenance 127 stops it again 10 Connect the second lifting belts to the lifting eyes provided on the power module...

Страница 128: ...128 Maintenance 11 Lift again the blocking bar of the front lock pull the power module completely out of the support module beam and lower it...

Страница 129: ...G Weight of power module max 65 kg Obey local regulations when lifting the power modules Mounting 1 Loosen and detach the two combination screws M6X16 from the front lifting bar that attach the power...

Страница 130: ...h two combination screws M6X16 but don t fix tightly 3 Install the new module in reverse order of removal 4 Adjust the metal plate to alien the middle three holes with lock holes fix the connection wi...

Страница 131: ...with grounding hook on page 107 4 Loosen the 2 mounting screws of the fuse to be replaced 5 Pull out the fuse 6 Install the replacement fuse in reverse order of removal 7 Reinstall the power module in...

Страница 132: ...he control panel Replace with a new battery Dispose the old battery according to local disposal rules or applicable laws For details refer to the ACS AP X assistant control panels user s manual Circui...

Страница 133: ...nectors on the BCU 4 Loosen the end brackets of BCU 5 Keep the top of the BCU looking to the back in cabinet in place and twist the bottom looking towards you to pull it out of the mounting rail When...

Страница 134: ...pull out the memory unit Replacement of BCU components NOTICE In case of a defective ZMU the drive needs to be re parametrized Please contact ABB service 1 3 4 2 1 1 Real time clock battery 2 Fastenin...

Страница 135: ...card while the yellow LED is lit which indicates that writing to the SD card is in progress 2 Undo the fastening screw of the clip covering the memory card and press the card to remove it For the car...

Страница 136: ...rtment 3 Loosen the cable connection at the board to be removed 4 Hold the divider board and remove the two fixation screws 5 Install the replacement divider board in reverse order of removal 6 When t...

Страница 137: ...ews on the mounting plate and remove the module 5 Install the new control hub in reverse order 6 When the work is completed the drive can be started up again See Chapter Operation Energizing and start...

Страница 138: ...ick the daughter board to be replaced and withdraw 6 Install the new daughter board in reverse order 7 When the work is completed the drive can be started up again See Chapter Operation Energizing and...

Страница 139: ...the drive The drive should be checked at least every two years by qualified personnel whose recommendations should be followed Depending on the actual condition of the drive the maintenance work can...

Страница 140: ...possble That will provide protection against dust salty air or pest during storage ABB offered desiccant is 3ABD00005991 500g bag Refer to the minimum desiccan quantity based on door width Alternativ...

Страница 141: ...rvice package 400 810 8885 2 All power cables to drive and from drive to motor are meggered and measured values are within the required limits Spare parts 1 Sufficient number and correct type of spare...

Страница 142: ...142 Maintenance...

Страница 143: ...ACS580MV Catalog For mechanical layout dimensions and required free space see ACS580MV Base frame TEU layout design For motor and cable selection and for the technical requirements for the protection...

Страница 144: ......

Страница 145: ...ts can be found by navigating to www abb com searchchannels Product training For information on ABB product training navigate to www abb com drives and select Training courses Document library on the...

Страница 146: ...Contact us 2UBB004520 Rev E EN 2019 06 27 www abb com drives www abb com drivespartners...

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