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Zanotti un0 010, Workshop Manual

The Zanotti un0 010 Workshop Manual is a comprehensive guide for maintenance and repair procedures for this specific model. Easily download the manual for free from manualshive.com, providing step-by-step instructions to keep your equipment running smoothly. Get your copy now and ensure optimal performance of your Zanotti un0 010.

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J22 Port ............................................................................................................................................................................................ 143

 

J23 Port ............................................................................................................................................................................................ 143

 

Low Voltage Wirings .............................................................................................................................................................................. 144

 

High Voltage Wirings ............................................................................................................................................................................. 145

 

Wiring diagram symbol-key ................................................................................................................................................................ 146

 

5.3

 

Digital Sensors .............................................................................................................................................................................................. 147

 

SA Differential Air Switch ..................................................................................................................................................................... 147

 

FTQ Water Temperature Switch......................................................................................................................................................... 147

 

SAE Pressure Switches .......................................................................................................................................................................... 148

 

PMI Low Pressure Switch Specifications:.............................................................................................................................. 148

 

PMX High Pressure Switch ........................................................................................................................................................ 149

 

P1MX Condenser Fan Switch ................................................................................................................................................... 149

 

PO Oil Pressure Switch .......................................................................................................................................................................... 150

 

FTS1-2 Defrost End Temperature Switches ................................................................................................................................... 150

 

MP Unit Door Micro-switch ................................................................................................................................................................. 151

 

ON/OFF Button ........................................................................................................................................................................................ 151

 

MPC Cold-Room Door Micro-switch (optional) ............................................................................................................................ 151

 

5.4

 

Electrical Protection Devices .................................................................................................................................................................... 152

 

FMIS Circuit Breaker ............................................................................................................................................................................... 152

 

FM1 Thermal Overload relay ............................................................................................................................................................... 152

 

FGS Scroll Compressor Protection Thermostat ............................................................................................................................ 153

 

Fuses ........................................................................................................................................................................................................... 153

 

KB Battery Relay ...................................................................................................................................................................................... 153

 

5.5

 

Temperature Probes ................................................................................................................................................................................... 154

 

Probe Testing Procedure...................................................................................................................................................................... 154

 

BA Cold Room Temperature Probe ........................................................................................................................................ 154

 

BL Ev. Air Delivery Probe (Single-temp unit only) ............................................................................................................. 154

 

BH Engine Coolant Temperature Probe ............................................................................................................................... 155

 

BA2-3 2

nd

  or 3

rd

  Cold RoomProbe (Multi-temp unit only) ............................................................................................. 155

 

BE External Temperature Probe optional ............................................................................................................................. 155

 

5.6

 

Managed Devices ......................................................................................................................................................................................... 156

 

Single-temperature unit Solenoid Valve Coils .............................................................................................................................. 156

 

YK Starting Capacity Control Valve Coil ................................................................................................................................ 156

 

YS 3-Way Defrost Valve Coil ...................................................................................................................................................... 156

 

Multi-temperature unit Solenoid Valve Coils ................................................................................................................................ 157

 

YK Starting Capacity Control Valve Coil ................................................................................................................................ 157

 

YP Capacity Control Valve Coil ................................................................................................................................................ 157

 

Y3V 3-Way Defrost Valve Coil ................................................................................................................................................... 157

 

YF1 Evaporator 1 Cooling Valve Coil ..................................................................................................................................... 158

 

YC1 Evaporator 1 Heating Valve Coil ..................................................................................................................................... 158

 

Summary of Contents for un0 010

Page 1: ...0MAN295 USA WORKSHOPMANUAL un0...

Page 2: ...UN0 Workshop Manual Print Order Code 0MAN295A USA Release Dates and Revisions 4 1 2018 Released USA version released for printing...

Page 3: ...w to allow us to make any necessary corrections or suggestions Manual Code Number Section and page Your name Company Name Phone Number Email Corrections or Suggestions Return to Zanotti Transblock USA...

Page 4: ......

Page 5: ...with 89 686 EEC 12 Symbols Key 13 General Practices 13 Specific practices 14 Working at height 14 Welding Procedures 14 Engine and Compressor 14 Refrigerant Oil 14 Refrigerant 15 Low voltage and elect...

Page 6: ...4 Top door Access 25 Bottom cover access 25 Under Mount 26 Refrigeration side access 27 Engine side 27 Front Door and Electrical Box Access 28 2 2 Evaporating section 30 Metal Cubic Monoblock 30 Botto...

Page 7: ...Replacement 48 Service ports 48 Valve Test 50 Valve Replacement 50 SAE Pressure Switch Replacement 51 Solenoid Valves 51 Solenoid Coil and Valve Tests 51 Valve Disassemble 52 YS 3 Way Replacement 52...

Page 8: ...t 67 3 8 Oil Separator 69 Oil separator replacement 69 3 9 Scroll Stand by Compressor 72 Specifications 72 Injection valve replacement 72 Stand by Compressor Replacement 74 3 10 Alternative Road Compr...

Page 9: ...Expansion Tank 101 Replacement Procedure 101 Coolant Leaks Search 102 4 4 Propeller Supply System 102 Fuel Filter Replacement 103 Fuel Pump 106 Replacement Procedure 106 Air Filter Cartridge Replaceme...

Page 10: ...enu 132 Parameters Modification 133 Input Output Management 133 Clock Configuration 134 Configuration 134 5 2 Electronic Boards 135 CPU board 135 J1 J2 Cab Command ports 136 J6 Power Supply port 136 J...

Page 11: ...load relay 152 FGS Scroll Compressor Protection Thermostat 153 Fuses 153 KB Battery Relay 153 5 5 Temperature Probes 154 Probe Testing Procedure 154 BA Cold Room Temperature Probe 154 BL Ev Air Delive...

Page 12: ...tor Specifications 160 Engine Devices 160 PN Fuel Pump 160 Fuel Start Stop Valve 161 YAV Speed Solenoid 161 HI Acoustic Alarm 162 Managing Relays 162 5 7 Power Supplies 162 TAL Transformer 162 Rectifi...

Page 13: ...essure 175 A14 Net compressor high temperature 176 A15 Low Battery 176 A16 Engine Failure 177 A17 Alternator Failure 178 A18 Water sensor error 179 6 2 Inactive Alarms 180 A02 External temperature pro...

Page 14: ...192 Sensors Configuration Parameter Table 193 Digital Input Management Table 193 Digital Output Management Table 193 7 2 Parameters Multi Temperature Version 194 Regulation Parameters Table 194 Defro...

Page 15: ......

Page 16: ......

Page 17: ...Section1 Generalinformation...

Page 18: ...with 89 686 EEC 12 Symbols Key 13 General Practices 13 Specific practices 14 Working at height 14 Welding Procedures 14 Engine and Compressor 14 Refrigerant Oil 14 Refrigerant 15 Low voltage and elect...

Page 19: ......

Page 20: ...press authorization of the company Zanotti technical department produces this manual to assist skilled technicians in maintenance and efficient repairing of un0 units Cooling system and diesel engine...

Page 21: ...at 0 C A diesel engine powers an alternative compressor through a coupling junction in road operations while a scroll compressor ensures stand by operations Unit configurations A former classificatio...

Page 22: ...ransmission belts present in the conventional units of the same range and of course the relevant maintenance costs A scroll compressor ensures stand by mode operations with low noise allowing unit ope...

Page 23: ...N 208V 1 60Hz Stand ByConfigurations Unit Stand by Compressor Absorption A Max Abs A Inrush Current A un0 080 ZF11 11 3 20 7 109 Table1 2 7 P 220V 1 60Hz Stand ByConfigurations Unit Stand by Compress...

Page 24: ...amage x First Aid First aid measures RECYCLABLE waste Potentially polluting waste General Practices DANGER Disconnect unit from all electrical supplies Electrical main and Battery DANGER Keep Hands an...

Page 25: ...could be above its boiling point Never open filler caps until all pressure has been released to prevent scalding WARNING Securely tighten cooling system filler caps or steam could spurt out during en...

Page 26: ...electrical battery WARNING 12V tension powering and controlling un0 units it isn t usually considered dangerous however large amount of current available can cause serious burns WARNING Improper batt...

Page 27: ...Schrader Valve Screwdriver Refrigerant Pressure Temperature Chart VacuumPump Weight Scale R4O4a Refrigerant Tank Vacuum Gauge Thermometer Wet Bulb Thermometer Caliper Differential Barometer Standard...

Page 28: ...tools DrainPan Filter Wrench Funnel Puller Belt Tension Meter Tachometer Revolution Meter Gap Gauge ImpactGun Electric tools Multimeter WireStrippers Wire Crimpers Scissors Brazing tools Soldering Fla...

Page 29: ...vity and air flow Supervise product loading ensuring sufficient air space all around each pack of cargo load CAUTION Ensure at least 7cm 3 distance from every wall Post Loading Inspection a Check evap...

Page 30: ......

Page 31: ...Section2 Descriptionoftheunit...

Page 32: ...4 Top door Access 25 Bottom cover access 25 Under Mount 26 Refrigeration side access 27 Engine side 27 Front Door and Electrical Box Access 28 2 2 Evaporating section 30 Metal Cubic Monoblock 30 Botto...

Page 33: ......

Page 34: ...Service Ports Filter Drier Scroll Compressor Transformer c Unscrew right side cover d Slide and pull back removing left side cover e Main accessible parts 1 Electrical Box 5 2 Section 2 ON OFF Button...

Page 35: ...2 Section 7 P1MX Condenser Fan Switch 5 3 3 3 Section 8 SA Differential Air Switch 5 3 1 Section 9 Liquid Receiver Shut off Valve 3 3 1 Section Driver Left Side Access Left side cover gives access to...

Page 36: ...ulator 3 7 Section 7 MP Unit Door Micro switch 5 3 6 Section 8 Stand by Compressor 3 9 Section 9 Road Compressor 3 10 Section 10 Expansion Tank 5 3 2 Section 11 Engine Devices 5 6 4 Section 12 Oil Fil...

Page 37: ...26 Description of the unit 2 1 Condensing unit Under Mount Discharge line Suction line Heat defrost line...

Page 38: ...3 2 Section 2 Check Valves 3 3 4 Section 3 PMX High Pressure Switch 5 3 3 2 Section 4 P1MX Condenser Fan Switch 5 3 3 3 Section 5 Oil Separator 3 8 Section 6 3 Way Valve 3 3 3 3 Section 7 CND service...

Page 39: ...in accessible parts 1 Unit door micro switch 5 3 6 Section 2 Filter Drier 3 4 Section 3 Liquid Sight Glass 3 4 Section 4 Stand by Compressor 3 9 Section 5 Electrical Box 5 2 Section 6 ON OFF Button 5...

Page 40: ...1 Section 2 Rectifier 5 7 2 Section 3 PMI Low Pressure Switch 5 3 3 1 Section 4 Condenser Motorfans 5 6 3 1 Section 5 KVC Hot Gas Bypass Capacity Regulator 3 7 Section 6 CPR Crankcase Pressure Regula...

Page 41: ...5 6 3 2 2 Section 2 Orifice and Expansion Valve 3 5 Section 3 Service Ports 3 3 2 Section 4 BA Cold Room Temperature Probe 5 5 1 1 Section 5 FTS1 2 Defrost End Temperature Switches 5 3 5 Section Front...

Page 42: ...Remove drain pan screws and dismount drain pan Main accessible parts 1 BA Cold Room Temperature Probe 5 5 1 1 Section 2 BL Ev Air Delivery Probe Single temp unit only 5 5 1 2 Section 3 FTS1 2 Defrost...

Page 43: ...2 Evaporating section Plastic Flat Split Evaporator Back Main accessible parts 1 Fan Connectors 2 SA Differential Air Switch Split Single Temp Unit only 5 3 1 Section Removed Drain Pan Access Remove d...

Page 44: ...Heat Exchanger 2 Flat Evp Motorfans 5 6 3 2 1 Section 3 Orifice and Expansion Valve 3 5 Section 4 Solenoid Valves 3 3 3 Section 5 Non return Check Valves 3 3 4 Section 6 SA Differential Air Switch eq...

Page 45: ...34 Description of the unit 2 2 Evaporating section...

Page 46: ......

Page 47: ...Section3 CoolingCircuit...

Page 48: ...Replacement 48 Service ports 48 Valve Test 50 Valve Replacement 50 SAE Pressure Switch Replacement 51 Solenoid Valves 51 Solenoid Coil and Valve Tests 51 Valve Disassemble 52 YS 3 Way Replacement 52...

Page 49: ...t 67 3 8 Oil Separator 69 Oil separator replacement 69 3 9 Scroll Stand by Compressor 72 Specifications 72 Injection valve replacement 72 Stand by Compressor Replacement 74 3 10 Alternative Road Compr...

Page 50: ...3 1 Cooling Diagrams Cooling Circuit 3 Cooling Circuit 3 1 Cooling Diagrams Monoblock Figure 3 1 1 Standard Single Temperature Unit Cooling Circuit Split a Single Temperature Split Unit Cooling Circu...

Page 51: ...refrigerant in condenser and liquid receiver allowing some cooling circuit repairs without losing gas Check always refrigerant for humidity contamination from sight glass and eventually reclaim recove...

Page 52: ...uction valves g Check unit low pressure is lower than 0bar CAUTION All unit refrigerant is sealed from compressors suction valves to liquid receiver valve Main serviceable parts HPL Service Ports 3 3...

Page 53: ...in the circuit Individual Protection Devices Goggles Gloves a Open unit door b Connect manifold gauges to LP and HPL c Connect recovery unit d Shut off valve after liquid receiver e Recover liquid ref...

Page 54: ...t vacuum pump and start vacuum CAUTION Ensure that all solenoid and shut off valves are opened f Wait that pressure decrease reaching a medium vacuum value of 0 65mBar 500 MICRON 66Pa or 0 0094psi ins...

Page 55: ...ling system performance with refrigerant blow out or humidity penetration and contamination Every sealed system leaks because flaws exist A flaw may be too small to compromise efficiency or to be dete...

Page 56: ...sure are equalized into cooling circuit d With turned off unit check every union junction and shut off valve for leaks with electronic nose and detection spray CAUTION Electronic nose gives better res...

Page 57: ...ing while the metal is heated The flux also serves the purpose of cleaning any contamination left on the brazing surfaces Flux can be applied in any number of forms including flux paste liquid powder...

Page 58: ...osen spindle seal by 1 turn Opening Service Port pos 2 Turn Spindle pos 1 an half or a full turn right opening service port pos 2 CAUTION Service Port pos 3 is intended for safety devices thus can not...

Page 59: ...3 2 3 Section procedure e Charge Refrigerant following 3 2 4 Section procedure Service ports HPG High Pressure Gas Service Port CND Condenser Service Port HPL High Pressure Liquid Service Port EVP Eva...

Page 60: ...r Service Port HPL High Pressure Liquid Service Port EVP Evaporator Service Port LP Low Pressure Service Port RS Road Compressor Suction Service Port SS Scroll Compressor Suction Service Port SD Scrol...

Page 61: ...rence between line and external pressure c Inspect with electronic nose Valve Replacement a Recover Refrigerant 3 2 2 Section b Unscrew valve pos 3 from service port pos 2 c Screw new valve on service...

Page 62: ...replacing with new ones d Install new pressure switch Solenoid Valves Individual Protection Devices Goggles Gloves Vest Solenoid Coil and Valve Tests a Unscrew coil fixing nut b Remove solenoid coil...

Page 63: ...Diaphragm Core g Place O ring in position and screw Valve cover assembly CAUTION Lubricate O ring with POE32 oil before YS 3 Way Replacement a Disconnect unit from electrical supplies Battery and Mai...

Page 64: ...e new valve k Reinstall valve support and clamp valve l Vacuum unit m Respect a waiting time and check for leaks n Charge refrigerant 3 2 4 Section o Check defrost operations YK Capacity Control Valve...

Page 65: ...or leaks k Charge refrigerant 3 2 4 Section Non return Check Valves Non return Check Valve is a valves that allows fluid to flow through it in one direction only thus equalization is permitted just in...

Page 66: ...f Check Non return valve operativity blowing with nitrogen g Place new valve in position CAUTION Check that valve orientation is in accordance with refrigerant flow CAUTION Pay attention to valve flu...

Page 67: ...t cooling LP circuit is completely purged b Switch off and disconnect unit from electrical supplies Battery and Main c Unscrew Filter Drier and Sight Glass 22mm nuts holding filter with 19mm wrench d...

Page 68: ...rols refrigerant flow by superheat Required Parts Expansion Valve Gaskets Tube Insulation Plastic Fastener Individual Protection Devices Goggles Gloves Expansion Valve Regulation a Connect a low press...

Page 69: ...overheating rotating spindle A full turn clockwise increase over heating of 4K C 7 F viceversa one turn counterclockwise decrease of the same amount Orifice Replacement a Pump down unit 3 2 1 Section...

Page 70: ...only e Unscrew expansion valve inlet 22mm nut holding valve with 19mm wrench f Remove and replace orifice assembly CAUTION When replacing Orifice best practice is to replace Filter Drier and Sight Gla...

Page 71: ...quid receiver discharge and compressors suction valves are closed c Switch off and disconnect unit from electrical supplies Battery and Main d Dismantle evaporator cover split and undermount units onl...

Page 72: ...ing check equalization line for obstruction k Clamp bulb to evaporator outlet line CAUTION Tighten max 4Nm 35 4lb in or sensing bulb may be damaged l Replace the filter drier 3 4 Section CAUTION Filte...

Page 73: ...n conditions and also at start with equilibrated circuit e g after a long stop 1 Protective cap 2 Setting Screw 3 Main Spring 4 Stainless steel equalisation bellows 5 Throttling assembly with variable...

Page 74: ...se pressure value of 0 17bar 2 5psi or in the opposite direction to decrease it of same quantity CAUTION Inside under protection cap remove looking nut to operate regulating screw CPR Valve Replacemen...

Page 75: ...from fixing brackets and remove all of valve supports f Remove valves from EVP evaporator and LP service ports g Flux nitrogen approx 0 35barg 5 1psig from evaporator service port to prevent dirt and...

Page 76: ...sition CAUTION Wrap CPR valve in a wet rag which must be warmer than ambient avoiding moisture condensation k Reinstall evaporator service ports valves s CAUTION Lubricate valve gaskets before l Vacuu...

Page 77: ...pressure sides of the refrigeration system and are designed for direct gas injection into the suction line CAUTION KVC valve is equipped in multi temperature units only CAUTION Unit is supplied with...

Page 78: ...egulate maximum suction pressure between 1barg 14 5psig and 1 2barg 17 5psig by turning KVC setting screw 1 turn clockwise to increase pressure value of 0 45bar 6 5psi or in the opposite direction to...

Page 79: ...h a special brush and flow with dry nitrogen CAUTION Never flow with normal air it contains too much humidity h Braze KVC valve in position CAUTION Wrap KVC valve in a wet rag which must be warmer tha...

Page 80: ...ressor life ensuring a good lubrication Oil as particulate is entrained into refrigerant gas coming from compressor oil separator divides collects and returns oil to compressors Oil separator replacem...

Page 81: ...voiding dirt and water contamination i Disconnect oil separator with soldering flame from copper tubes j Accessing from unit bottom unscrew and remove Oil separator RECYCLABLE Waste according local di...

Page 82: ...be coming from scroll compressor o Re install service port valves CAUTION Check condition and eventually replace p Re install pressure switches q Open all unit valves and Vac uum unit 3 2 3 Section r...

Page 83: ...F11 un0 080 ZF13 un0 100 ZF15 un0 120 ZF18 CAUTION Check compressor tension is in accordance with unit one Valve Specifications Opening Set Point 116 C 3 C 193 F 5 F Liquid Line Connection 9 5mm 3 Max...

Page 84: ...ction valve g Remove sensing bulb h Replace valve holding body while screwing CAUTION A 90 orientation on the valve is recommended CAUTION Sensing bulb capillary should not contact the compressor duri...

Page 85: ...r c Recover refrigerant 3 2 2 Section d Close all of compressors Valves e Disconnect Unit from Electrical Supplies Battery and Electrical Main f Unscrew compressor base from unit frame g Extract Pull...

Page 86: ...ead cap CAUTION Pay attention to keep bulb positioning spring into its groove l Screw holding valve body all valves to new compressor CAUTION Check and replace shut off valve gaskets m Screw scroll ba...

Page 87: ...Put compressor on a workbench and remove junction hub following compressor replacement procedure just to paragraph j b Remove the leak oil collection ring and absorbent felt c Unscrew shaft seal cover...

Page 88: ...proper felt absorbent ring pos 8 and leak oil ring pos 9 k Reinstall compressor following replacement procedure from paragraph p Capacity Regulation Valve Replacement a Disconnect unit from all elect...

Page 89: ...esiduals CAUTION Don t let any residues fall into compressor e Place new valve plate pos 4 in position CAUTION Compressor conversion changing valve plate type is not possible CAUTION Lubricate lower v...

Page 90: ...r door c Remove bottom cover d Shut off both compressors oil line and road suction and discharge CAUTION Shut off both com pressors1 oil line valves avoiding oil dripping WARNING Recover compressor re...

Page 91: ...iametrically opposite sequence h Sliding back compressor and bell housing assembly from engine flange i Using a lifter remove compressor j Disconnect junction hub from compressor unscrewing drive shaf...

Page 92: ...om new road compressor o Install bell housing on to a new compressor CAUTION With a rubber hammer ensure bell housing contact with compressor CAUTION Screw in a diametri cally opposite sequence CAUTIO...

Page 93: ...ine flange screwing in a diametrically opposite sequence CAUTION Tightening torque 44N m 389lb in u Fasten compressor to its frame basement CAUTION Tightening torque 74N m 655lb in v Restore compresso...

Page 94: ......

Page 95: ...Section4 DieselEngine...

Page 96: ...Expansion Tank 101 Replacement Procedure 101 Coolant Leaks Search 102 4 4 Propeller Supply System 102 Fuel Filter Replacement 103 Fuel Pump 106 Replacement Procedure 106 Air Filter Cartridge Replaceme...

Page 97: ......

Page 98: ...87 4 1 Belts Diesel Engine 4 Diesel Engine 4 1 Belts Individual Protection Devices Googles Gloves Proper tools...

Page 99: ...Belt Unit Inner Spacers Tightening Tension Operating Tension u Water pump UN0060 UN0080 4 83Hz 79Hz UN0100 UN0120 5 88Hz 76Hz v Alternator UN0060 UN0080 UN0100 UN0120 2 124Hz 113Hz Belt tightening is...

Page 100: ...Belts Replacement a Disconnect Unit from Electrical Supplies Battery and Electrical Main b Remove left side cover c Remove water pump pulley external halve pos 6 d Remove crankshaft pulley external ha...

Page 101: ...uch pulley CAUTION Tightening torque 9Nm 80lb in h Turn pulley helping belt reaching its working position i Check Water pump belt tension according Table 5 1 1 In case of loose belt repeat operation f...

Page 102: ...hten belt repeat operation from point k moving one spacer internally With proper belt tighten proceed to next point o Final checks CAUTION Check that threads of all pulleys tightening screws pos 16 ar...

Page 103: ...0 suitable for atmospheric temperatures range from 15 a 35 C For temperatures out of this range select the proper viscosity of the oil according the table aside In the table below overall quantity of...

Page 104: ...from top cover nose mount WARNING Hot parts can cause severe burns c Open check window under bottom cover d Place suitable oil drain pan under sump drain plug e Unscrew drain plug from sump WARNING Av...

Page 105: ...Lubricate with clean oil gasket of new filter l Fill filter with oil subtracting quantity from total amount m Screw filter clockwise until rubber gasket touches mating face tighten a further half tur...

Page 106: ...ure regu lating valve from the lube oil pump cover f Check if the pump rotates smoothly and see that there is no play between the shaft and gear and inner rotor g Insert a gap gauge between the outer...

Page 107: ...the clearance from that difference PO Oil Pressure Switch Replacement Individual Protection Devices Googles Gloves a Disconnect units from electrical supplies battery and main b Open unit door cover c...

Page 108: ...rom electrical supplies battery and main b Remove left side cover c Remove water pump belt and pulley d Release a coolant hose clamps and drain water than reconnect the tube CAUTION Wait that coolant...

Page 109: ...t from expansion tank cap CAUTION Securelytighten cooling system filler caps l Turn water pump few turn by hand m Check water pump installation for leaks n Install water pump pulley and belt o Run eng...

Page 110: ...cating before to install e Refill engine coolant from radiator expansion tank cap CAUTION Securely tighten cooling system filler caps BH Temperature Sensor Replacement a Disconnect units from electric...

Page 111: ...sel Engine 4 3 Cooling System Thermostatic Valve Replacement Individual Protection Devices Goggles Gloves a Disconnect units from electrical supplies battery and main b Open driver side or Engine side...

Page 112: ...cooling system filler cap Expansion Tank Waster is incompressible thus prevent pressure damage engine cooling system is provided of expansion tank allowing vapor and air to expand here Replacement Pr...

Page 113: ...rch Individual Protection Devices Goggles Gloves a Disconnect unit from electrical supplies Battery and Main b Open expansion tank cap and pour coolant dye inside c Close expansion tank cap d Connect...

Page 114: ...ne Fuel Filter Replacement Individual Protection Devices Goggles Gloves Proper tools a Disconnect Unit from Electrical Supplies Battery and Electrical Main b Remove left side cover Nose Mount Unit or...

Page 115: ...opeller Supply System c Unscrew fuel filter anti clockwise RECYCLABLE Waste according local dispositions d Clean oil filter support mating contact surface e Lubricate new filter gasket with clean oil...

Page 116: ...unit battery j Activate Fuel Pump from Digital Output Management menu k Loosen air bleeding bolt on fuel filter support unscrewing 2 to 3 turns l When fuel coming out is clear and not mixed with any b...

Page 117: ...ces Goggles Gloves Proper tools a Put drain pan under fuel pump b Disconnect fuel pump plug c Disconnect hoses from fuel pump and draining fuel CAUTION Check conditions and eventually replace hoses d...

Page 118: ...leed residual air from diesel filter j Test unit and check for fuel leaks Air Filter Cartridge Replacement a Switch off and disconnect unit from electrical supplies Battery and Main b Remove left side...

Page 119: ...door b Check speed symbol on cab command Low Speed or High Speed c Measure engine speed with an RPM meter d Adjust speed by proper regu lating screw 10mm wrench CAUTION Accelerator lever should touch...

Page 120: ...put Management menu and eventually adjust joint nut Start Stop Solenoid Valve a Disconnect units from electrical supplies battery and main b Open unit door c Disconnect Start Stop solenoid valve plug...

Page 121: ...ectric energy which supplies all of electrical devices during road mode un0o logic monitoring alternator voltage and comparing with VAM V parameter obtains engine state Individual Protection Devices G...

Page 122: ...opening crankshaft split pulley c Disconnect and remove alternator d Install alternator pulley on new alterantor CAUTION Tightening torque 75N m 664lb in e Install new alternator CAUTION Tightening t...

Page 123: ...s Current Absorption Test a Open unit door and engine side cover b Measure glow plugs heating absorption during starting procure by using a Multimeter pliers Engine is equipped with 3 glow plugs total...

Page 124: ...od ground point f Test multi meter resistance grounding another point with the other lead Resistance should be close to 0 g Test glow plugs for resistance connecting red lead to plug head Resistance s...

Page 125: ...with a paper towel engine face area where rocker cover gasket sits f Unscrew glow plugs g Replace glow plugs CAUTION 3RMD453 requires to be shortened to fit 3CA1 engine CAUTION Tightening torque 14 7...

Page 126: ...orsional vibrations and accommodating little misalignments Advantages of Flexible Coupling instead of Belts System are Stronger Coupling Increased MTBF Mean Time Between Failure Increased MTBSM Mean T...

Page 127: ...nit cover door c Remove bottom cover d Shut off both compressors oil line and road suction and discharge CAUTION Shut off both com pressors1 oil line valves avoiding oil dripping e Recover compressor...

Page 128: ...h to access cou pling flexible elements j Replace the flexible elements taking care of their correct positioning k Slide compressor forth till bell housing touch engine flange l Join bell housing conn...

Page 129: ...6 Transmission n Restore compressor connec tions keeping valves closed WARNING Vacuum compressor in order to remove humidity introduced during air exposure before reopening valves o Open valves p Rei...

Page 130: ......

Page 131: ...Section5 ElectronicsandWirings...

Page 132: ...enu 132 Parameters Modification 133 Input Output Management 133 Clock Configuration 134 Configuration 134 5 2 Electronic Boards 135 CPU board 135 J1 J2 Cab Command ports 136 J6 Power Supply port 136 J...

Page 133: ...load relay 152 FGS Scroll Compressor Protection Thermostat 153 Fuses 153 KB Battery Relay 153 5 5 Temperature Probes 154 Probe Testing Procedure 154 BA Cold Room Temperature Probe 154 BL Ev Air Delive...

Page 134: ...tor Specifications 160 Engine Devices 160 PN Fuel Pump 160 Fuel Start Stop Valve 161 YAV Speed Solenoid 161 HI Acoustic Alarm 162 Managing Relays 162 5 7 Power Supplies 162 TAL Transformer 162 Rectifi...

Page 135: ......

Page 136: ...125 5 1 Cab Command Electronics and wiring 5 Electronics and wiring 5 1 Cab Command Display Single Temperature Multi Temperature...

Page 137: ...A Cold room Actual Temperature SP Set Point Temperature Alarm Activive or Present in memory Locked An alarm has caused permant unit stop Scheduled maintenance is required Buttons Unit ON OFF Setup Set...

Page 138: ...point Temperature Move cursor down into menu or decrease value Move cursor into menu or increase value Change to opposite value Reset Alarm log and Scheduled Maintenance counter Unlock unit after a m...

Page 139: ...password input ee Trough buttons select 4 Driver Password ff Press SET button to confirm gg Press PROG to exit from driver mode SET Temperature Set point Menu hh Press SET button to setup cold room t...

Page 140: ...ve and it is not possible to reset alarm or unlock motor nn Press button to unlock unit after a permanent stop Use to move into alarm list oo Press RST to reset alarm log pp Press BACK returning to ho...

Page 141: ...lectric Motor Hours Last page tt Press to return to previous page Press BACK to quit EVP Evaporators Management Menu uu Press EVP accessing evaporator management menu vv Press EVP accessing evaporator...

Page 142: ...aaa Press for Programming Menu This Menu gives information about required scheduled maintenance bbb After Maintenance procedure press RST to reset scheduled maintenance countdown programming password...

Page 143: ...ROG accessing programming Menu mmm Use to move into sections to skip menu page and SET to access submenu Parameters Programming Submenus Regulation Parameters Table 7 1 1 7 2 1 Defrost Parameters Tabl...

Page 144: ...ification of highlighted parameter Use to modify parameter value Than press SET again to confirm setting up new value Input Output Management ppp Use to move into parameter values and to skip page qqq...

Page 145: ...odifica tion ttt Use to setup value uuu Than press SET again to confirm modification Configuration vvv Use to move into parameter values and to skip page www Press SET to enable modification of highli...

Page 146: ...135 5 2 Electronic Boards Electronics and wiring 5 2 Electronic Boards CPU board...

Page 147: ...ronics and wiring 5 2 Electronic Boards J1 J2 Cab Command ports J6 Power Supply port Pin Wire From J1 Red Cab C J1 Blue Cab C J2 Brown Cab C J2 Black Cab C J2 sig Orange Cab C Pin Wire From NE196 J19...

Page 148: ...J7 Temperature Probes port J8 CPU board Input port Pin Wire 1 BL 2 BL 3 BH 4 BH 5 BE 6 BE 7 BA 8 BA BL BH BE Pin Wire From 1 75 SA 2 95 PMI 3 4 5 6 MPC Optional 7 93 KSF 8 13 FTQ 9 14 PO 1O 4O ON OFF...

Page 149: ...cs and wiring 5 2 Electronic Boards J9 CPU board Output port Pin Wire To 1 2 51 HI 3 4 31 J 19 10th 5 30 J 19 5th 6 32 J 19 4th 7 33 FGS 8 9 10 36 J 19 8th 11 12 50 J 19 7th 13 28 J 19 3rd 14 9 ALT 15...

Page 150: ...139 5 2 Electronic Boards Electronics and wiring Relay Board...

Page 151: ...Wire From 1 2 NE102 SA 3 NE103 FMI FM1S 4 NE104 FTQ 5 NE105 ON OFF 6 NE106 PMX 7 NE107 FTS1 2 8 NE108 MP 9 10 NE1010 PMI 11 12 NE1012 KSF Pin Wire From To 1 80 YS 2 22 YAV 3 18 Fuel Valve 4 16 PN 5 1...

Page 152: ...c Boards Electronics and wiring J19 Pwr Board Input Port Pin Wire From To 1 99 J9 15th KFR 2 3 28 J9 12th KPR1 4 32 J9 6th KYAV 5 30 J9 5th K8 9 10 6 NE196 J6 7 50 J9 11th KFP 8 36 J9 10th K94 9 27 HI...

Page 153: ...ves which allow to control evaporators cooling and heating or defrosting operations To manage all of this valves unit logic requires these following expansion boards Expansion Relay Board J24 Port Pin...

Page 154: ...7 2 1 section respectively to identify 2nd and 3rd evaporators J20 Port Pin Wire From To 1 1O3 KVE1 2 1O2 KF2 3 1O1 KC2 4 5 6 J21 Port Pin Wire From To 1 112 FTS 2 3 113 FTS J22 Port Pin Wire From To...

Page 155: ...144 Electronics and wiring 5 2 Electronic Boards Low Voltage Wirings...

Page 156: ...145 5 2 Electronic Boards Electronics and wiring High Voltage Wirings...

Page 157: ...ection klixon thermostat KP Capacity Control Relay FM1 Thermal overload relay KPR1 Glow plug and starting capacity control relay FMIS Circuit breaker KR Stand by relay FTQ Coolant water thermostat KSF...

Page 158: ...ions Circuit unipolar State N O Opens at 2 4mbar Closes at 2 4mbar 0 035psi Connections Port Pin by Wire J10 2nd NE102 J8 1st 75 Functions Differential air switch SA detects evaporator ice presence ch...

Page 159: ...1 2 SAE Pressure Switches Replacement For SAE Pressure Switch Replacement refer to 3 3 2 3 PMI Low Pressure Switch Specifications Specifications Circuit unipolar State N O Closes at 0 3barg 4 35psig R...

Page 160: ...sure Switch Alarm A11 High Pressure P1MX Condenser Fan Switch Specifications Circuit unipolar State N O Closes at 22barg 319psig Reopens at 17barg 247psig Connections Port Pin by Wire J11 1st K5 21 Fu...

Page 161: ...witch Keep the voltameter probes in contact with the switch terminal and cylinder block while operating the engine It is abnormal if circuit is closed Replacement For PO Oil pressure switch replacemen...

Page 162: ...t unipolar State Pushbutton N O No Contact Block Connections Port Pin by Wire J10 5th NE105 J8 10th 40 Functions This button is equipped to help technicians during service procedure giving them possib...

Page 163: ...L5 e L6 wires Voltage 400V 3 50 60Hz Functions Circuit Breaker FMIS protect transformer from overload Digital Input menu label Thermal Overload protection Alarm A14 Net compressor high temperature FM1...

Page 164: ...tected Devices Rated Current Location F5 M5 30A E B door F6 M6 30A E B door F8 M8a 20A Pwr Relay Board F9 M8b 20A Pwr Relay Board F1O M9a 20A Pwr Relay Board F11 M9b 20A Pwr Relay Board F12 M10a 20A P...

Page 165: ...on J7 BA Displayed Temperature Label TA Alarm A01 Room Sensor BL Ev Air Delivery Probe Single temp unit only Functions It is clamped on evaporator outlet side to measure evaporator air delivery temper...

Page 166: ...ion J7 BH SERV menu Displayed Temperature Label Water Temp Alarm A18 Water Sensor error Replacement For BH Temperature Sensor Replacement refer to 5 3 1 3 Section BA2 3 2nd or 3rd Cold RoomProbe Multi...

Page 167: ...voltage DC 12V Power Absorption 20W Enclosure rating IP67 or Power Absorption 10W Enclosure rating IP65 Managed by Relay KPR1 Protected by Fuse FA11 Digital Outputmenulabel Pre heating or YS 3 Way Def...

Page 168: ...solenoid valve This valve opens KVC valve line reducing compressor capacity when an evaporator is not operating Connections Port Pin by Wire J24 1st 69 J24 6th NE256 Specifications Supply voltage DC 1...

Page 169: ...il Functions Open evaporator hot gas income line Connections Port Pin by Wire J12 1st 80 J12 6th NE126 Specifications Supply voltage DC 12V Power Absorption 20W Enclosure rating IP67 Managed by Relay...

Page 170: ...Power Absorption 20W Enclosure rating IP65 Managed by Relay KC2 by J 20 1st Protected by Fuse F4 B Digital Output menu label heating evp2 3 Motor Fans 7 6 3 M5 e M6 Condenser Motor fans Specifications...

Page 171: ...2530 ft3 min Enclosure rating IP67 5 6 3 2 2 CubicEvp FanMotorSpecifications Supply voltage DC 12V Power Absorption 70W Speed 2200rpm Diameter 250mm 9 8 Air Flow 1200 m3 h 760 ft3 min Enclosure ratin...

Page 172: ...ged by Relay KFP J 20 1st Protected by Fuse FA4 Digital Output menu Label Fuel Pump YAV Speed Solenoid Specifications Supply voltage DC 12V Power Absorption 36W Push Pull Force 55N Stroke 26mm 1 1 Ope...

Page 173: ...M8 Condenser Fans Pwr Relay Board K9 M9 Condenser Fans Pwr Relay Board K10 M10 Condenser Fans Pwr Relay Board K94 MTA Starter Pwr Relay Board KPR1 E1 Glow Plugs and YK Capacity control Pwr Relay Boar...

Page 174: ...starting system when unit is turned off Specifications This device has A and B inside relays Contact Status Closing conditions 7 8 N O V 320V 12 10 N C L1 2 3 12 11 N O L1 3 2 Connections Contact Wir...

Page 175: ...chanical interblock ALT Alternator Specifications Tension 14V Current 120A Connections B D 9th B Testing It is possible to check alternator tension directly from SERV menu Alt Tension Values Turned OF...

Page 176: ...false start alarms should occur Diesel engine state in un0 range is evaluated by alternator tension only which should be above VAM parameter after a tPA parameter seconds from starter powering to con...

Page 177: ...as reached SP set point value 3 1 Unit Stand by waiting for cooling heating request 1 TA Cold room temperature is out from admitted range SP dF 4 OFF Signal Continuous Cooling Mode Operation Sequence...

Page 178: ......

Page 179: ...Section6 Alarms Troubleshooting...

Page 180: ...essure 175 A14 Net compressor high temperature 176 A15 Low Battery 176 A16 Engine Failure 177 A17 Alternator Failure 178 A18 Water sensor error 179 6 2 Inactive Alarms 180 A02 External temperature pro...

Page 181: ......

Page 182: ...171 6 1 StandardAlarms Alarms Troubleshooting 6 Alarms Troubleshooting 6 1 Standard Alarms A01 Room sensor A03 Evaporator temperature probe failure...

Page 183: ...172 Alarms Troubleshooting 6 1 StandardAlarms A04 Low Pressure Switch...

Page 184: ...173 6 1 StandardAlarms Alarms Troubleshooting A07 Water Temperature A08 Door Microswitch...

Page 185: ...174 Alarms Troubleshooting 6 1 StandardAlarms A10 Oil Pressure...

Page 186: ...175 6 1 StandardAlarms Alarms Troubleshooting A11 High Pressure...

Page 187: ...176 Alarms Troubleshooting 6 1 StandardAlarms A14 Net compressor high temperature A15 Low Battery...

Page 188: ...177 6 1 StandardAlarms Alarms Troubleshooting A16 Engine Failure...

Page 189: ...178 Alarms Troubleshooting 6 1 StandardAlarms A17 Alternator Failure...

Page 190: ...179 6 1 StandardAlarms Alarms Troubleshooting A18 Water sensor error...

Page 191: ...uld not usually occur because they depends from sensors which are not standardly equipped in this unit range Inactive alarm guidelines consists in checking alarm related sensor presence and alarm disa...

Page 192: ...Alarms Alarms Troubleshooting A09 Door open This alarm may be active if a cold room door micro switch has been equipped and its parameters are enabled Essentially A09 alarm stops units while cold roo...

Page 193: ...182 Alarms Troubleshooting 6 3 Troubleshooting 6 3 Troubleshooting Condenser fan is not running...

Page 194: ...183 6 3 Troubleshooting Alarms Troubleshooting Evaporator fan is not running F20 Fuse blows often...

Page 195: ...184 Alarms Troubleshooting 6 3 Troubleshooting Unit does not start after blackout...

Page 196: ...185 6 3 Troubleshooting Alarms Troubleshooting Unit not performing...

Page 197: ......

Page 198: ......

Page 199: ...Annex1 Parameters...

Page 200: ...192 Sensors Configuration Parameter Table 193 Digital Input Management Table 193 Digital Output Management Table 193 7 2 Parameters Multi Temperature Version 194 Regulation Parameters Table 194 Defro...

Page 201: ......

Page 202: ...50 dAG Anti Freeze Differential C F 5 9 tgv Condenser Fan Delay sec 3 SP1 Setpoint 1 C F 15 60 SP2 Setpoint 2 C F 5 40 SP3 Setpoint 3 C F 2 35 SP4 Setpoint 4 C F 25 13 Stf Set Point Freeze C F 5 23 St...

Page 203: ...owed during starting phase in diesel engine running Volts 11 0 11 0 nga Starting rpm 10rpm 0 0 ngf rpm during regulation 10rpm 0 0 ngd rpm difference between the two revolution counters 10rpm 0 0 SPr...

Page 204: ...tch Op En 2 Clixon cl En 14 Differential pressure switch cl En 1 Oil Pressure cl En 9 Electric Standby Selected cl En 7 Water Temp cl En 8 Set Point Comm cl Dis 5 Thermal Overload protection cl En 12...

Page 205: ...temperature setpoint C F 30 22 MAS3 3rd Evaporator Maximum temperature setpoint C F 25 77 tAP After Start GlowPlug Active Time sec 3 3 tgv Condenser fans start delay sec 3 3 Sac Low speed with compres...

Page 206: ...um alternator voltage allowed during starting phase in diesel engine running Volts 11 0 11 0 nga Starting rpm 10rpm 0 0 ngf rpm during regulation 10rpm 0 0 ngd rpm difference between the two revolutio...

Page 207: ...y Selected cl En 7 Door Open cl Dis 6 Set Point Comm cl Dis 5 Thermal Overload protection cl En 12 Door Microswitch Op En 15 Clixon 2 cl En 3 Clixon 3 cl En 3 Defrost Input cl Dis 4 Digital Output Man...

Page 208: ......

Page 209: ......

Page 210: ...NG MOTOR RELE SEQUENZA FASI PHASES FREQUENCER 1012 30A 30A VENTOLE CONDENSATORE CONDENSER FAN PONTE DIODI WHEATSTONE BRIDGE NE RS A B GI RS BI C D BI RS NE HCO119 15A 15A NE BLACK RS RED RS BI RED WHI...

Page 211: ...OLEN ACCEL HIGH SPEED S POMPA NAFTA FUEL PUMP VENT EVAP FAN EVAP VENT EVAP FAN EVAP VENT EVAP FAN EVAP VENT EVAP FAN EVAP VENT EVAP FAN EVAP VENT EVAP FAN EVAP 61 62 71 72 81 82 126 127 128 129 196 10...

Page 212: ...CO THERMAL SWITCH TERMOST ACQUA WATER THERM MICRO DOOR SWITCH RETE SUPPLY ON OFF P OLIO OIL PRES SWITCH CLIXON PRES MASSIMA HIGH PRES SWITCH SONDA AMBIENTE ROOM SENSOR SONDA ACQUA WATER SENSOR PRES MI...

Page 213: ...ORSETTO TERMINAL ECCITAZIONE ALTERNATORE ALTERNATOR EXCITING MORSETTO TERMINAL SV INTERRUTTORE VENTOLE D EMERGENZA FANS EMERGENCYSWITCH SPM PUSANTE CANDELETTE START EMERGENZA GLOW PLUGS EMERGENCYSTART...

Page 214: ...NOID VALVE RELAY DEFROST SOLENOID VALVE RELAY ELECTRIC MOTOR EVAPORATORS FANS MOTORS DOOR SWITCH STARTING MOTOR LOW PRESSURE SWITCH HIGH PRESSURE SWITCH DIESEL FUEL PUMP OIL PRESSURE SWITCH AIR SWITCH...

Page 215: ...RS BI C D BI RS NE HCO119 15A 15A NE BLACK RS RED RS BI RED WHITE GI YELLOW HOLD PULL RS 128 12Vdc 200A KB RS 10A RS 46 RS RS RS RS RS RS 18 NE NE RS NE NE NE 46 NE 9 L2 L3 L12 L11 L10 NE L1 NE RS RS...

Page 216: ...ARTENZA COMP COMP STARTING SOL OPTIONAL NE NE NE NE NE NE NE NE NE 18 16 22 80 7 NE 7 NE NE 6 6 NE 8 NE 8 NE NE NE NE NE RS RS NE NE RS NE RS 16 RS NE NE NE 20 21 NE 31 32 28 36 27 NE 30 30 99 30 46 1...

Page 217: ...WITCH CLIXON PRES MASSIMA HIGH PRES SWITCH SONDA AMBIENTE ROOM SENSOR SONDA ACQUA WATER SENSOR PRES MIN LOW PRES SWITCH 12V GND OUT SERIALE 12V GND OUT DISPLAY SIG ON OFF CONTAGIRI 1 REV COUNTER 1 CON...

Page 218: ...CH SPM PUSANTE CANDELETTE START EMERGENZA GLOW PLUGS EMERGENCYSTARTPUSH BUTTON SF INTERRUTTORE POMPA NAFTA EMERGENZA DIESEL FUEL PUMP EMERGENCYSWITCH EC KMP AUXILARY RELAY RELE AUSILIARIO RESISTENZA E...

Page 219: ...ORS DOOR SWITCH STARTING MOTOR LOW PRESSURE SWITCH HIGH PRESSURE SWITCH DIESEL FUEL PUMP OIL PRESSURE SWITCH AIR SWITCH REMOTE ON OFF HIGH SPEED SOLENOID VALVE DIESEL FUEL STOP SOLENOID VALVE DEFROST...

Page 220: ...D RS BI RED WHITE GI YELLOW HOLD PULL RS 128 12Vdc 200A KB 10A KB1 KIT ESTERNO UNITA KIT EXTERNALLY UNIT RS 46 RS RS RS RS RS RS RS RS 18 NE NE RS NE NE NE 46 NE 9 L2 L3 L12 L11 L10 NE L1 NE RS RS 27...

Page 221: ...COMP COMP STARTING SOL OPTIONAL 50 NE NE NE NE NE NE NE NE NE NE 18 16 22 80 7 NE 7 NE NE 6 6 NE 8 NE 8 NE NE NE NE NE NE NE NE NE NE RS RS NE NE NE RS NE RS 16 RS NE NE NE 20 21 NE NE 31 32 28 36 50...

Page 222: ...SWITCH CLIXON PRES MASSIMA HIGH PRES SWITCH SONDA AMBIENTE ROOM SENSOR SONDA ACQUA WATER SENSOR PRES MIN LOW PRES SWITCH 12V GND OUT SERIALE 12V GND OUT DISPLAY SIG ON OFF CONTAGIRI 1 REV COUNTER 1 C...

Page 223: ...NCYSWITCH SPM PUSANTE CANDELETTE START EMERGENZA GLOW PLUGS EMERGENCYSTARTPUSH BUTTON SF INTERRUTTORE POMPA NAFTA EMERGENZA DIESEL FUEL PUMP EMERGENCYSWITCH EC KMP AUXILARY RELAY RELE AUSILIARIO RESIS...

Page 224: ...HIGH PRESSURE SWITCH DIESEL FUEL PUMP OIL PRESSURE SWITCH AIR SWITCH REMOTE ON OFF HIGH SPEED SOLENOID VALVE DIESEL FUEL STOP SOLENOID VALVE DEFROST SOLENOID VALVE COOLING CYCLE SOLENOID VALVE HEATIN...

Page 225: ...oved Reggiani 15 11 2016 DATE 6 6 SHEET nr DI 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 DATE DESCRIPTION REVISION FIRST VERSION REV00 WDB005 25 11 2010 INTRODUCTION DIODE V3 RELE KB AND FMIS page 1 REV01 WD...

Page 226: ...I YELLOW HOLD PULL RS 128 12Vdc 200A KB 10A KB1 KIT ESTERNO UNITA KIT EXTERNALLY UNIT RS 46 RS RS RS RS RS RS RS RS 18 NE NE RS NE NE NE 46 NE 9 L2 L3 L12 L11 L10 NE L1 NE RS RS 27 27 27 51 53 54 L10...

Page 227: ...SOL OPTIONAL 50 NE NE NE NE NE NE NE NE NE NE 18 16 22 80 7 NE 7 NE NE 6 6 NE 8 NE 8 NE NE NE NE NE NE NE NE NE NE RS RS NE NE NE RS NE RS 16 RS NE NE NE 20 21 NE NE 31 32 28 36 50 27 NE 30 30 99 30...

Page 228: ...SENSOR SONDA ACQUA WATER SENSOR PRES MIN LOW PRES SWITCH 12V GND OUT SERIALE 12V GND OUT DISPLAY SIG ON OFF CONTAGIRI 1 REV COUNTER 1 CONTAGIRI 2 REV COUNTER 2 RS BL MA NE AR 5A 5A 5A 5A SUPPLY 12Vdc...

Page 229: ...TE CANDELETTE START EMERGENZA GLOW PLUGS EMERGENCYSTARTPUSH BUTTON SF INTERRUTTORE POMPA NAFTA EMERGENZA DIESEL FUEL PUMP EMERGENCYSWITCH EC KMP AUXILARY RELAY RELE AUSILIARIO RESISTENZA ECCITAZIONE A...

Page 230: ...SWITCH AIR SWITCH REMOTE ON OFF HIGH SPEED SOLENOID VALVE DIESEL FUEL STOP SOLENOID VALVE DEFROST SOLENOID VALVE COOLING CYCLE SOLENOID VALVE HEATING CYCLE SOLENOID VALVE OFF LOADING SOLENOID THREE WA...

Page 231: ...DI 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 DATE DESCRIPTION REVISION FIRST VERSION REV00 WDB005 25 11 2010 INTRODUCTION DIODE V3 RELE KB AND FMIS page 1 REV01 WDB005A 25 08 2014 DELETE DIODE V3 AND ADDED...

Page 232: ...A MOTORINO D AVVIAMENTO STARTING MOTOR K5 K6 30A 30A VENTOLE CONDENSATORE CONDENSER FAN NE RS A B GI RS BI C D BI RS NE HCO119 15A 15A NE BLACK RS RED RS BI RED WHITE GI YELLOW HOLD PULL RS 128 RS NE...

Page 233: ...2 1210 SOL AVVIAM COMP COMP STARTING SOL RS NE NE NE NE NE NE NE 18 16 22 80 7 NE 7 NE NE 6 6 NE 8 NE 8 NE NE NE NE NE NE NE NE NE NE RS NE NE RS RS NE RS RS NE 21 NE 20 16 RS RS NE NE NE 51 36 50 NE...

Page 234: ...F P OLIO OIL PRES SWITCH CLIXON PRES MASSIMA HIGH PRES SWITCH SONDA AMBIENTE ROOM SENSOR SONDA ACQUA WATER SENSOR PRES MIN LOW PRES SWITCH 12V GND OUT SERIALE 12V GND OUT DISPLAY SIG ON OFF CONTAGIRI...

Page 235: ...A FANS EMERGENCYSWITCH SPM PUSANTE CANDELETTE START EMERGENZA GLOW PLUGS EMERGENCYSTARTPUSH BUTTON SF INTERRUTTORE POMPA NAFTA EMERGENZA DIESEL FUEL PUMP EMERGENCYSWITCH EC KMP AUXILARY RELAY RELE AUS...

Page 236: ...Y DEFROST SOLENOID VALVE RELAY ELECTRIC MOTOR EVAPORATORS FANS MOTORS DOOR SWITCH STARTING MOTOR LOW PRESSURE SWITCH HIGH PRESSURE SWITCH DIESEL FUEL PUMP OIL PRESSURE SWITCH AIR SWITCH REMOTE ON OFF...

Page 237: ...INO D AVVIAMENTO STARTING MOTOR K5 K6 30A 30A VENTOLE CONDENSATORE CONDENSER FAN NE RS A B GI RS BI C D BI RS NE HCO119 15A 15A NE BLACK RS RED RS BI RED WHITE GI YELLOW HOLD PULL RS 128 RS NE NE 18 R...

Page 238: ...COMP STARTING SOL RS NE NE NE NE NE NE NE 18 16 22 80 7 NE 7 NE NE 6 6 NE 8 NE 8 NE NE NE NE NE NE NE NE NE NE RS NE NE RS RS NE RS RS NE 21 NE 20 16 RS RS NE NE NE 51 36 50 NE 32 28 99 99 31 30 30 30...

Page 239: ...A AMBIENTE ROOM SENSOR SONDA ACQUA WATER SENSOR PRES MIN LOW PRES SWITCH 12V GND OUT SERIALE 12V GND OUT DISPLAY SIG ON OFF CONTAGIRI 1 REV COUNTER 1 CONTAGIRI 2 REV COUNTER 2 RS BL MA NE AR 5A 5A 5A...

Page 240: ...SANTE CANDELETTE START EMERGENZA GLOW PLUGS EMERGENCYSTARTPUSH BUTTON SF INTERRUTTORE POMPA NAFTA EMERGENZA DIESEL FUEL PUMP EMERGENCYSWITCH EC KMP AUXILARY RELAY RELE AUSILIARIO RESISTENZA ECCITAZION...

Page 241: ...ITCH STARTING MOTOR LOW PRESSURE SWITCH HIGH PRESSURE SWITCH DIESEL FUEL PUMP OIL PRESSURE SWITCH AIR SWITCH REMOTE ON OFF HIGH SPEED SOLENOID VALVE DIESEL FUEL STOP SOLENOID VALVE DEFROST SOLENOID VA...

Page 242: ...REV00 DATE DESCRIPTION REVISION FIRST VERSION 07 06 2011 REV01 WDB006_old_1 17 10 2011 ERROR CORRECTION ON MVC page 4 REV02 WDB006_old_2 06 07 2012 REV03 WDB006_old_3 05 08 2013 REV05 WDB006A INTRODUC...

Page 243: ...12Vdc 200A ALTERNATORE ALTERNATOR 10A MOTORINO D AVVIAMENTO STARTING MOTOR 30A 30A VENTOLE CONDENSATORE CONDENSER FAN NE RS A B GI RS BI C D BI RS NE HCO119 15A 15A NE BLACK RS RED RS BI RED WHITE GI...

Page 244: ...ED S POMPA NAFTA FUEL PUMP VENT EVAP FAN EVAP VENT EVAP FAN EVAP VENT EVAP FAN EVAP VENT EVAP FAN EVAP VENT EVAP FAN EVAP 61 62 71 72 81 126 127 128 129 196 104 105 106 107 108 1010 1011 102 1210 SOL...

Page 245: ...C CONTROLLER TERMOST ACQUA WATER THERM MICRO DOOR SWITCH RETE SUPPLY ON OFF P OLIO OIL PRES SWITCH CLIXON PRES MASSIMA HIGH PRES SWITCH SONDA AMBIENTE ROOM SENSOR SONDA ACQUA WATER SENSOR PRES MIN LOW...

Page 246: ...MORSETTO TERMINAL ECCITAZIONE ALTERNATORE ALTERNATOR EXCITING MORSETTO TERMINAL SV INTERRUTTORE VENTOLE D EMERGENZA FANS EMERGENCYSWITCH SPM PUSANTE CANDELETTE START EMERGENZA GLOW PLUGS EMERGENCYSTA...

Page 247: ...VALVE RELAY ELECTRIC MOTOR EVAPORATORS FANS MOTORS DOOR SWITCH STARTING MOTOR LOW PRESSURE SWITCH HIGH PRESSURE SWITCH DIESEL FUEL PUMP OIL PRESSURE SWITCH AIR SWITCH REMOTE ON OFF HIGH SPEED SOLENOI...

Page 248: ...0MAN295A USA May 9 th 2017 Zanotti USA CORP 1810UnderwoodBlvd Delran NJ08075 USA Tel 856 393 7230 t gostynski zanotti com www zanotti com usa...

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