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ENG
VALVES AND VALVE SPRINGS
NOTE:
_
Install the valve spring with the larger pitch
a
facing up.
b
Smaller pitch
4. Install:
• valve cotters
1
NOTE:
_
Install the valve cotters by compressing the
valve spring with the valve spring compressor
2
and the valve spring compressor attach-
ment
3
.
Valve spring compressor
90890-04019, YM-04019
Valve spring compressor attach-
ment
90890-01243, YM-01253-1
2
3
1
5. To secure the valve cotters onto the valve
stem, lightly tap the valve tip with a soft-face
hammer.
CAUTION:
_
Hitting the valve tip with excessive force
could damage the valve.
6. Install:
• valve pad
1
• valve lifter
2
NOTE:
_
• Lubricate the valve lifter and valve pad with
molybdenum disulfide oil.
• The valve lifter must move smoothly when
rotated with a finger.
• Each valve lifter and valve pad must be rein-
stalled in its original position.
1
2
Summary of Contents for 2004 YP400
Page 1: ...2004 YP400 S 5RU1 AE1 SERVICE MANUAL ...
Page 2: ......
Page 8: ......
Page 9: ...GEN INFO 1 ...
Page 11: ...GEN INFO ...
Page 28: ...SPEC 2 ...
Page 30: ...SPEC ...
Page 77: ...CHK ADJ 3 ...
Page 137: ......
Page 138: ...CHAS 4 ...
Page 210: ......
Page 211: ...ENG 5 ...
Page 286: ...COOL 6 ...
Page 288: ...COOL ...
Page 299: ...FI 7 ...
Page 301: ...FI ...
Page 342: ...ELEC 8 ...
Page 378: ...8 34 ELEC LIGHTING SYSTEM ...
Page 404: ......
Page 405: ...TRBL SHTG 9 ...
Page 415: ......
Page 416: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...