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ENG
CAMSHAFTS
EAS00210
CHECKING THE TIMING CHAIN
TENSIONER
1. Check:
• timing chain tensioner
Cracks/damage/rough movement
→
Replace.
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a. While lightly pressing the timing chain ten-
sioner rod by hand, turn the tensioner rod
fully clockwise with a thin screwdriver
1
.
b. Remove the screwdriver and slowly release
the timing chain tensioner rod.
c. Make sure that the timing chain tensioner
rod comes out of the timing chain tensioner
housing smoothly. If there is rough move-
ment, replace the timing chain tensioner.
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EAS00217
INSTALLING THE CAMSHAFTS
1. Install:
• decompressor lever pin
1
• decompressor lever
2
• exhaust camshaft
3
NOTE:
_
Install the decompressor lever pin
1
and
decompressor lever
2
in the exhaust cam-
shaft
3
as shown in the illustration.
2. Install:
• exhaust camshaft sprocket
1
• intake camshaft sprocket
2
NOTE:
• Make sure that the punch marks
a
on the
camshaft sprockets are in the position shown
in the illustration.
• Temporarily tighten the camshaft sprocket
bolts.
2
1
3
2
1
a
a
Summary of Contents for 2004 YP400
Page 1: ...2004 YP400 S 5RU1 AE1 SERVICE MANUAL ...
Page 2: ......
Page 8: ......
Page 9: ...GEN INFO 1 ...
Page 11: ...GEN INFO ...
Page 28: ...SPEC 2 ...
Page 30: ...SPEC ...
Page 77: ...CHK ADJ 3 ...
Page 137: ......
Page 138: ...CHAS 4 ...
Page 210: ......
Page 211: ...ENG 5 ...
Page 286: ...COOL 6 ...
Page 288: ...COOL ...
Page 299: ...FI 7 ...
Page 301: ...FI ...
Page 342: ...ELEC 8 ...
Page 378: ...8 34 ELEC LIGHTING SYSTEM ...
Page 404: ......
Page 405: ...TRBL SHTG 9 ...
Page 415: ......
Page 416: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...