Yamaha 2004 YP400, Service Manual, Page: 139 / 417

CHAS
CHAPTER 4
CHASSIS
FRONT WHEEL AND BRAKE DISC ............................................................... 4-1
REMOVING THE FRONT WHEEL............................................................ 4-3
CHECKING THE FRONT WHEEL ............................................................ 4-3
CHECKING THE BRAKE DISCS .............................................................. 4-4
INSTALLING THE FRONT WHEEL .......................................................... 4-6
ADJUSTING THE FRONT WHEEL STATIC BALANCE ........................... 4-7
REAR WHEEL AND BRAKE DISC ................................................................. 4-9
REMOVING THE REAR WHEEL ............................................................ 4-10
CHECKING THE REAR WHEEL............................................................. 4-10
ADJUSTING THE REAR WHEEL STATIC BALANCE............................ 4-10
FRONT AND REAR BRAKES ....................................................................... 4-11
FRONT BRAKE PADS ............................................................................ 4-11
REAR BRAKE PADS............................................................................... 4-12
REPLACING THE FRONT BRAKE PADS .............................................. 4-13
REPLACING THE REAR BRAKE PADS................................................. 4-15
FRONT BRAKE MASTER CYLINDER.................................................... 4-18
REAR BRAKE MASTER CYLINDER ...................................................... 4-21
DISASSEMBLING THE FRONT BRAKE MASTER CYLINDER ............. 4-24
DISASSEMBLING THE REAR BRAKE MASTER CYLINDER................ 4-24
CHECKING THE FRONT AND REAR BRAKE MASTER CYLINDERS...4-25
ASSEMBLING AND INSTALLING THE FRONT BRAKE
MASTER CYLINDER ............................................................................. 4-26
ASSEMBLING AND INSTALLING THE REAR BRAKE
MASTER CYLINDER ............................................................................. 4-28
FRONT BRAKE CALIPER....................................................................... 4-31
REAR BRAKE CALIPER ......................................................................... 4-33
DISASSEMBLING THE FRONT BRAKE CALIPER ................................ 4-36
DISASSEMBLING THE REAR BRAKE CALIPER .................................. 4-36
CHECKING THE FRONT AND REAR BRAKE CALIPERS .................... 4-37
ASSEMBLING AND INSTALLING THE FRONT BRAKE CALIPER ....... 4-39
ASSEMBLING AND INSTALLING THE REAR BRAKE CALIPER .......... 4-41
FRONT FORK ................................................................................................ 4-44
REMOVING THE FRONT FORK LEGS.................................................. 4-48
DISASSEMBLING THE FRONT FORK LEGS ........................................ 4-48
CHECKING THE FRONT FORK LEGS .................................................. 4-50
ASSEMBLING THE FRONT FORK LEGS .............................................. 4-50
INSTALLING THE FRONT FORK LEGS ................................................ 4-53
HANDLEBAR ................................................................................................ 4-54
REMOVING THE HANDLEBAR.............................................................. 4-56
CHECKING THE HANDLEBAR .............................................................. 4-56
INSTALLING THE HANDLEBAR ............................................................ 4-56