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Xerox Phaser 6200B, Service Manual

The Xerox Phaser 6200B is a high-performance color laser printer designed for small businesses. This reliable device delivers vibrant prints with incredible speed and accuracy. For easy installation and setup, make sure to download the free Quick Setup Manual from manualshive.com, providing step-by-step instructions and guidance.

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Table of Contents 

xv

Theory of Operation

301

Summary of the Printing Process. . . . . . . . . . . . . . . . . . . . . . . . . . . 302
Overview  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304

Print Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304

Printer Controls  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305

Control of Paper Size. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305
Laser Quantity Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305
Process Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306
Bias Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306
Toner Density Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307
Color Registration Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 310
Transfer Roller Assembly Control . . . . . . . . . . . . . . . . . . . . . . . 311
Toner Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312
Fuser Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313
Paper Path of the Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314
Paper Path Route. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315

Major Assemblies and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . 316

Plug/Jack Locator Maps

341

Print Engine Plug/Jack Locator Table  . . . . . . . . . . . . . . . . . . . . . . . 341
High-Capacity Feeder Plug/Jack Locator Table. . . . . . . . . . . . . . . . 349

Wiring Diagrams

351

Main Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 352
Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 353
Paper Tray 1  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 354
Drive Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 355
Developer Section 1  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 356
Developer 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 357
Fuser Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 358
Laser Unit  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 359
Xerographics 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 360
Xerographics 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 361
Paper Feed  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 362
Image Processor Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363

High-Capacity Feeder Wiring Diagrams. . . . . . . . . . . . . . . . . . . . . . 364

Drive Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 365
Paper Tray 2  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 366
Paper Tray 3  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 367

Summary of Contents for Phaser 6200B

Page 1: ......

Page 2: ......

Page 3: ...ualified service personnel only To avoid personal injury do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so First Printing March 200...

Page 4: ...All rights reserved Contents of this publication may not be reproduced in any form without permission of Xerox Corporation Xerox and all product names and product numbers mentioned in this publicatio...

Page 5: ...fic subject or add a comment on the results achieved through a previous action Caution A CAUTION indicates an operating or maintenance procedure practice or condition that if not strictly observed cou...

Page 6: ...all a properly grounded outlet If the product loses its ground connection contact with conductive parts may cause an electrical shock Disconnecting Power Warning Turning the power off using the On Off...

Page 7: ...efore applying power to the unit under test to avoid potential shock After removing a static sensitive assembly from its anti static bag place it on a grounded conductive surface If the anti static ba...

Page 8: ...either supply conductor and ground A protective ground connection by way of the grounding conductor in the power cord is essential for safe operation Warning Labels Read and obey all posted warning l...

Page 9: ...rvicing so that you may power down the printer during an emergency Warning Do not touch any electrical component unless you are instructed to do so by a service procedure Servicing Mechanical Componen...

Page 10: ...o ensure compliance use shielded interface cables A shielded parallel cable can be purchased directly from Xerox at www xerox com officeprinting 6200supplies Xerox has tested this product to internati...

Page 11: ...less than or equal to 16A per phase EN61000 3 3 1995 IEC61000 3 3 Part 3 Limits Section 3 Limitation of voltage fluctuations and flicker in low voltage supply systems for equipment with rated current...

Page 12: ...ror codes and image processor diagnostics and fatal messages in tabular form Chapter 3 Troubleshooting This chapter discusses the most common troubleshooting problems encountered with Printer Performa...

Page 13: ...r s major assemblies switches and sensors drives and gears and the paper path Chapter 9 Plug Jack Locator Maps This chapter contains detailed Plug Jack locator maps for all wiring harnesses within the...

Page 14: ...xii Phaser 6200 Color Laser Printer Service Manual...

Page 15: ...Behavior 7 Front Panel Configuration 8 Image Processor Board 9 Printer Specifications 10 Functional Specifications 11 Electrical Specifications 12 Environmental Specifications 13 Media and Tray Speci...

Page 16: ...rints Adjustments and NVRAM 109 Service Test Prints 110 Analyizing the CMYK Sample Page 110 Analyizing the RGB Sample 110 Analyizing the Test Pattern Sample 111 Analyizing the 600 x 600 Service Test P...

Page 17: ...13 Paper Path of the Printer 314 Paper Path Route 315 Major Assemblies and Functions 316 Plug Jack Locator Maps 341 Print Engine Plug Jack Locator Table 341 High Capacity Feeder Plug Jack Locator Tabl...

Page 18: ...xvi Phaser 6200 Color Laser Printer Service Manual...

Page 19: ...nual is the primary document used for repairing maintaining and troubleshooting the printer To ensure complete understanding of the product participation in Xerox Phaser 6200 Service Training is recom...

Page 20: ...Tray and a 500 sheet universal paper tray Phaser 6200N The Phaser 6200N is the networking configuration This configuration includes all the features of the 6200B but comes with 128 Mbytes of memory b...

Page 21: ...nel The customer assigns the password at the client workstation before printing The job is stored and printing is delayed until the password is entered on the printer s control panel Since more than o...

Page 22: ...Printer No Description 1 Top Cover Output Tray 2 Control Panel Front Panel 3 Front Cover 4 Multi Purpose Tray 5 Universal Paper Tray 1 6 High Capacity Feeder with Tray 2 and Tray 3 7 Door Latch B 8 D...

Page 23: ...General Information 5 No Description 1 Top Cover 2 Toner Cartridge 3 AC Power Cord Plug 4 Image Processor Board 5 Paper Tray Rear Cover 3 1 S6200 006 4 5 2...

Page 24: ...6 Phaser 6200 Color Laser Printer Service Manual No Description 1 Transfer Roller 2 Imaging Unit 3 Door C 4 Fuser Assembly 1 2 3 S6200 008a S6200 008b 4 3...

Page 25: ...ar end of life and end of use messages Life ratings are based on 5 coverage Imaging Unit average 4 page job length Customer Replaceable Consumable CRC Print Life Toner Cartridges Black Toner Cartridge...

Page 26: ...arning Flashing Red Error Phaser 6200 Front Panel Configuration Front Panel Key Descriptions 1 LED Power Status 5 Up Arrow Key scrolls up the menu system 2 Graphic front panel display 6 Down Arrow Key...

Page 27: ...e Processor Board in the printer See RRP 12 8 for information on replacing the Image Processor Board Rear Panel Configuration Interfaces IEEE 1284 Parallel Ethernet 10BaseT and 100BaseTx USB Top View...

Page 28: ...ons Optional High Capacity Feeder Dimensions Value Height 336 mm 13 23 in Optional Paper Tray Assembly Width 439 cm 17 28 in Depth 563 cm 22 17 in Weight Approximately 15 kg 33 lb no Paper Tray s inst...

Page 29: ...f making prints immediately Ready Mode 20 seconds from completion of a print Sleep Low Power Power Saver Mode entered after a specified period of Print Engine inactivity since completion of the last p...

Page 30: ...condition Electrical specifications Characteristic Specification Primary line voltages 100 120 V Printer 97 132 V 13 amp circuit 220 240 V Printer 198 264 V 7 8 amp circuit Primary line voltage frequ...

Page 31: ...o to 26o C 10o C to 32o C 50o F to 90o F 30o C to 50o C 22o F to 122o F Normal 0o C to 35o C 32o F to 95o F Severe 20o C to 40o C 4o F to 104o F Humidity Operating Transportation Storage Optimal print...

Page 32: ...d Phaser 6200 Transparency ONLY Thin Card Stock 100 163 g m2 26 60 lb Cover Thick Card Stock 160 216 g m2 59 80 lb Cover Labels N A Letterhead 85 105 g m2 22 28 lb Bond Glossy Coated Paper 120 163 g m...

Page 33: ...ormation 15 Tray Capacity Universal Tray MPT Standard Paper 500 Sheets 100 Sheets Transparency 100 Sheets 50 Sheets Envelopes N A 10 each Tray 1 MPT only Media and Tray Specifications cont d Specifica...

Page 34: ...16 Phaser 6200 Color Laser Printer Service Manual...

Page 35: ...roblems such as start up and power on media paper path print quality or image problems and electrical failures not associated with a front panel message or code refer to the section Troubleshooting on...

Page 36: ...it 48 Replace Imaging Unit or Imaging Unit is at End of Life 49 Install or Reseat Transfer Roller 50 Replace Transfer Roller or Transfer Roller is at End of Life 51 Install or Reseat Fuser 52 Replace...

Page 37: ...40 41 42 43 44 45 46 47 70 Fuser Fan Failure Code 50 73 Rear Fan Failure Code 51 74 Generic Fan Failure Code 52 75 Engine Firmware Failure Code 70 71 72 73 74 77 78 79 76 Imaging Unit Firmware Failur...

Page 38: ...sconnect the AC power cord from the wall outlet 3 Verify the power cord is free from damage or short circuit and is connected properly 4 Remove the Imaging Unit and protect it from light 5 Inspect the...

Page 39: ...provides detailed steps for removing and replacing all major parts of the printer The section FRU Parts List on page 253 details the location quantity and part number for all spared parts of the prin...

Page 40: ...eshooting procedure instructs you to replace a non spared component and that component is part of a parent assembly you should replace the entire parent assembly Voltage Measurements Power and signal...

Page 41: ...on the front panel Service Diagnostics V Initializing and then release the keys 4 The front panel displays the Service Diagnostics Menu You can print a Service Diagnostics Menu Map by highlighting Pr...

Page 42: ...Hard Drive option Detects presence of High Capacity Feeder option Ambient Temperature Humidity Temperature XX o C Humidity Displays the current Temperature and Humidity for the printer Fuser Temperat...

Page 43: ...ification of motor functionality Developer Motor Caution Do NOT allow this motor to run any longer than necessary to verify operation Normal Speed Half Speed Audible verification of motor functionalit...

Page 44: ...it Sensor Sensor is OFF Sensor is ON Actuate de actuate the Exit Actuator PL8 1 7 located in the Fuser to toggle the sensor state Duplex Sensor Sensor is OFF Sensor is ON Actuate de actuate the Duplex...

Page 45: ...Block the Toner Full Sensor PL5 1 13 to change the sensor state Image Unit Not Installed Sensor Image Unit is Not Present Open Door C to change the state of the Switch Fuser Fan Alarm Sensor Fuser Fa...

Page 46: ...lenoid is ON Solenoid is OFF Audible verification of the Solenoid function Maintenance Cleans the Intermediate Transfer Unit within the Imaging Unit Clean the Imaging Unit IDT 1 Clean the Imaging Unit...

Page 47: ...r K Life Count XXX Record this value Displays the current CRU Life count Cyan Toner C Life Magenta Toner M Life Yellow Toner Y Life Transfer Roller Life Read Printer Page Count Count XXXX Reads engine...

Page 48: ...Passed Performs an extended memory test on the Image Processor Board Note Cycle power to the printer after executing this test Exit Exits service diagnostics and reboots the printer Service Diagnostic...

Page 49: ...1 Transfer Roller PL 8 1 12 Imaging Unit PL 9 1 3 Replace the part s concerned Go to step 2 2 Remove the Fuser and check for broken or bent pins Replace the parts concerned Go to step 3 3 Use service...

Page 50: ...voltage between P 52 1 P 60 2 on the Motor Driver Board is 24 VDC Go to step 11 Replace the Motor Driver Board RRP 12 3 11 Replace the Fuser Motor Does the Fuser Motor function correctly Complete Go...

Page 51: ...Go to step 2 2 Use service diagnostics to test the Duplex Sensor Does the sensor function correctly Go to step 7 Replace the sensor and Go to step 3 3 Does the printer function correctly after the Du...

Page 52: ...ontinuity See Drive Section on page 365 Got to step 11 Replace the Duplex Harness Assembly PL 6 1 23 11 Does the error recur after replacing the Duplex Motor Go to step 12 Complete 12 Check J 12 J 42...

Page 53: ...following for evidence of fault or damage Registration Actuator PL 9 1 9 Chute Assembly Registration PL 9 1 6 Replace the parts concerned Go to step 2 2 Use service diagnostics to test the Registrati...

Page 54: ...ween P 18 4 P 18 2 on the Engine Control Board is 24 VDC Close the Interlock Switch while checking the voltage Replace the Chute Assembly Registration RRP 9 3 Replace the Engine Control Board RRP 12 7...

Page 55: ...ng parts for fault or damage Multi Purpose Tray Remove any foriegn objects or debris in the paper path Registration Sensor PL 9 1 8 Main Drive Assembly PL 11 114 Replace any damaged or excessively wor...

Page 56: ...e between P J61 8 P J61 7 on the Motor Driver Board is 5 VDC Go to step 13 Go to step 14 13 Check the power supply by verifing the voltage between P J61 6 P J61 5 on the Motor Driver Board is 3 3 VDC...

Page 57: ...to step 20 20 Use service diagnostics to test the MPT Feed Solenoid Does the solenoid actuate In the test actuate the Interlock Switch Check the spring and stopper of the Feed Solenoid Go to step 21...

Page 58: ...k for worn or damaged rollers and gears on the Paper Pick Assembly and the Feed Roller on Tray 1 Check Tray 1 for damage Remove any foriegn objects or debris in the paper path Registration Sensor PL 9...

Page 59: ...8 P J61 7 on the Motor Driver Board is 5 VDC Go to step 13 Go to step 14 13 Check the power supply by verifing the voltage between P J61 6 P J61 5 on the Motor Driver Board is 3 3 VDC Go to step 15 Go...

Page 60: ...test the Tray 1 Feed Solenoid Does the solenoid actuate During the test actuate the Interlock Switch Check the spring and stopper on the Feed Solenoid Go to step 23 23 Verify the voltage between P J47...

Page 61: ...o step 2 See Misfeed at Tray 1 Jam T1 on page 40 2 Does the HCF Motor run when printing one sheet Tray 2 Go to step 9 Go to step 3 3 Use service diagnostics to test the HCF Motor Does the HCF motor fu...

Page 62: ...ting one sheet of paper Check the Tray 2 Feed Solenoid for damage Go to step 14 14 Use service diagnostics to test the Tray 2 Clutch Solenoid Does the solenoid function correctly Check the stopper on...

Page 63: ...es the HCF Motor run when printing one sheet Go to step 10 Go to step 3 3 Use service diagnostics to test the HCF Motor Does the HCF motor function correctly Replace the Engine Control Board RRP 12 7...

Page 64: ...ear in the Tray 3 Feeder turn when feeding 1 sheet of paper Check the Solenoid for damage Go to step 16 15 Use service diagnostics to test the Tray 3 Clutch Solenoid Does the solenoid function correct...

Page 65: ...Steps Actions and Questions Yes No 1 Check the following for evidence of fault or damage Motor Driver Board PL 12 1 12 Interlock Switch on Motor Driver Board Actuator tab on the Front Cover CAM I R o...

Page 66: ...foreign materials Vacuum out loose toner if found Go to step 2 2 Inspect and reseat the Imaging Unit checking for possible defects or damage Replace the Imaging Unit PL 9 1 3 Go to step 3 3 Remove th...

Page 67: ...able Steps Actions and Questions Yes No 1 Check the following parts for evidence of fault or damage Imaging Unit CRC PL 9 1 3 CRUM Connector on the Plate Dispenser Replace the parts concerned Go to st...

Page 68: ...PL 8 1 12 CTD ADC Sensor PL 5 1 11 Complete Go to step 2 2 Clean the CTD ADC Sensor to remove any toner build up Does this fix the problem Complete Go to step 3 3 Use service diagnostics to test the...

Page 69: ...s 1 on page 360 Troubleshooting Procedure Table Steps Actions and Questions Yes No 1 Check the following for evidence of fault or damage Transfer Roller PL 8 1 12 Toner Full Sensor PL 5 1 13 Replace t...

Page 70: ...ons Yes No 1 Cycle power to the printer Does the error recur Go to step 2 Complete 2 Check the Fuser Assembly for fault or damage Replace the Fuser Assembly CRC PL 8 1 1 Power cycle the printer after...

Page 71: ...d Plug Jack Map References EEPROM Board PL 10 1 16 Laser Unit on page 359 CRUM Harness Assembly PL 10 1 15 Fuser Assembly on page 358 Troubleshooting Procedure Table Steps Actions and Questions Yes No...

Page 72: ...lug Jack Map References Toner Present Switch PL 10 1 18 Developer Section 1 on page 356 Troubleshooting Procedure Table Step Actions and Questions Yes No 1 Use service diagnostic to test the toner pre...

Page 73: ...cement of the of the problem color Does the error recur Go to step 2 Complete 2 Use service diagnostics to test the Toner Low Sensor for the problem color If the test fails check the connector if it i...

Page 74: ...the wiring diagrams See Developer Section 1 on page 356 and See Drive Section on page 355 Replace any defective parts Does the error still appear Replace the Engine Control Board RRP 12 7 Complete Tro...

Page 75: ...mage Transfer Roller Assembly PL 8 1 12 CTD ADC Sensor Assembly PL 5 1 11 Replace the parts concerned Go to step 3 3 Is the CTD ADC Harness connected to the CTD ADC Sensor and functioning correctly Go...

Page 76: ...r PL 6 1 4 Troubleshooting Procedure Table Steps Actions and Questions Yes No 1 Check the following for evidence of fault or damage Actuator Full Stack PL 6 1 Full Stack Sensor PL 6 1 Replace the part...

Page 77: ...s No 1 Check the following for evidence of fault or damage Paper Size Switch Assembly PL 3 2 4 Tray 1 PL 2 1 1 Replace the parts concerned Go to step 2 2 Use service diagnostics to test the paper size...

Page 78: ...e following for evidence of fault or damage Paper Size Switch Tray 2 3 PL 14 3 6 Actuators on the side of the Tray 2 3 Replace the parts concerned Go to step 2 2 Use service diagnostics to test the Tr...

Page 79: ...with paper to the fill line Does the error still appear Go to step 2 Complete 2 Check the following for evidence of fault or damage Low Paper No Paper Sensor PL 3 3 4 No Paper Actuator PL 3 3 5 Repla...

Page 80: ...367 Troubleshooting Procedures Table Steps Actions and Questions Yes No 1 Fill the tray with paper Does the error occur if the tray is full Go to step 2 Complete 2 Check the following for evidence of...

Page 81: ...Steps Actions and Questions Yes No 1 Fill the MPT with paper Does the error occur even if the MPT is full Go to step 2 Complete 2 Check the following for evidence of fault or damage MPT No Paper Senso...

Page 82: ...roubleshooting Procedure Table Steps Actions and Questions Yes No 1 Fill Tray 1 Does the error occur even if the tray is full Go to step 2 Complete 2 Check the following for evidence of fault or damag...

Page 83: ...ing for evidence of fault or damage Paper Size Switch Assembly PL 3 2 4 Tray 1 PL 2 1 Replace the parts concerned Go to step 2 2 Use service diagnostics to test the Paper Size Switches using the table...

Page 84: ...ons Yes No 1 Check the following for evidence of fault or damage Paper Size Switch Tray 2 3 PL 14 3 6 Tray 2 3 PL 14 1 1 Replace the parts concerned Go to step 2 2 Use service diagnostics to test the...

Page 85: ...d Questions Yes No 1 Check the following for evidence of fault or damage OHP Sensor and Harness PL 9 1 12 Chute Assembly Registration PL 9 1 6 Replace OHP Sensor and Harness RRP 9 5 Assembly Chute Reg...

Page 86: ...d Plug Jack Map References Laser Unit PL 9 1 1 Laser Unit on page 359 Troubleshooting Procedure Table Steps Actions and Questions Yes No 1 Check and reseat P J151 on the Laser Unit Does the printer fu...

Page 87: ...step 2 2 Use service diagnostics to test the ADC Sensor Does the sensor function correctly Go to step 4 Go to step 3 3 Does the error recur after the CTD ADC Sensor has been replaced Go to step 4 Comp...

Page 88: ...led in the printer verify against the label on the Fuser Assembly Check the Fuser Assembly for evidence of fault or damage Replace the parts concerned Go to step 2 2 Remove the Fuser Assembly and chec...

Page 89: ...ur after the Fuser Assembly has been replaced with a new one Go to step 4 Complete 4 Replace the Low Voltage Power Supply RRP 12 2 Does the error recur after the LVPS has been replaced Go to step 5 Co...

Page 90: ...age 358 FSR 2 Harness Assembly PL 5 1 9 Laser Unit on page 359 Troubleshooting Procedure Table Steps Actions and Questions Yes No 1 Check the Fuser Assembly for evidence of fault or damage Replace the...

Page 91: ...Does an error recur after the Fuser Fan has been replaced Replace the Engine Control Board RRP 12 7 Go to step 3 3 Does the error recur after the Motor Driver Board has been replaced Go to step 4 Comp...

Page 92: ...No 1 Check the Rear Fan for evidence of fault or damage Replace the Rear Fan RRP 12 4 Go to step 2 2 Does an error occur after the Rear Fan is replaced Go to step 3 Complete 3 Replace the Low Voltage...

Page 93: ...12 1 2 Drive Section on page 355 Troubleshooting Procedure Table Steps Actions and Questions Yes No 1 Check the following for evidence of fault or damage Rear Fan PL 12 1 2 Fuser Fan PL 1 1 7 Replace...

Page 94: ...mware Failure code fails to report to the controller properly Troubleshooting Procedure Table Steps Actions and Questions Yes No 1 Does an error occur even if the power is turned off and on Engine Con...

Page 95: ...ness connector damaged or improperly connected Replace the Plate Dispense Left PL 10 1 9 Go to step 4 4 Remove the left cover Check the Gear Slide and the Rack V for damage or misalignment Is the Rack...

Page 96: ...ower to the printer Is the error cleared Complete Go to step 2 2 Is the error cleared by reseating the Image Processor Board to Engine Control Board Complete Go to step 3 3 Is the error cleared after...

Page 97: ...amage Replace the parts concerned Go to step 3 3 Does replacing the Imaging Unit fix the problem Complete Go to step 4 4 Verify the CRUM Harness is not damaged or improperly connected Go to step 4 Rep...

Page 98: ...Xerographics 1 on page 360 Temp Humidity Harness PL 3 2 1 Xerographics 2 on page 361 Troubleshooting Procedure Table Steps Actions and Questions Yes No 1 Use service diagnostics to test the Temperatur...

Page 99: ...Printer Malfunctions 86 Printer does not come to Ready 87 Front Panel Troubleshooting 87 AC Power Supply Troubleshooting 88 DC Power Supply Troubleshooting 88 Media Jams and the Paper Path 90 Media ba...

Page 100: ...ng Edge 102 Missing Band Voids Or Streaks in a Single Color or All Colors in direction of paper travel 103 Repeating and Random Spots 104 Background contamination 105 Residual Imaging or Ghosting 106...

Page 101: ...em is loaded The operating system then loads the imaging processing software If POST detected any soft errors a message is printed in a red box on the start page If POST detects any hard errors both t...

Page 102: ...tPage For hard faults The health LED flashes according to the fault code The front panel LED flashes in unison with the health LED The last posted message to the graphic front panel is present LED Bli...

Page 103: ...on chip is present If no chip is present the test will fail and the front panel message Please Install i button will display EEPROM 10 Hard This test checks addressing of the EEPROM Ethernet 11 Hard T...

Page 104: ...C Fan Output Circuit For the Fan Rear ON H signal the output voltage varies depending on the status of FAN LOW signal and FAN STOP signal 24 VDC Output Stopped By Interlock Switch Opening Door A B or...

Page 105: ...nel Display After Power Switch is Turned On 1 Remove and reseat the Image Processor Board 2 See DC Power Supply Troubleshooting on page 88 3 Replace the Front Panel wiring harness RRP 1 2 4 Replace th...

Page 106: ...eck the power cord for defects or a loose connection Replace or reseat the power cord Go to step 3 3 Disconnect the Power Cord and turn the AC switch ON Check the AC Switch Harness for continuity See...

Page 107: ...ck the following parts for fault or damage LVRPG Harness Assembly for damage or if it is shorted to the frame Engine Control Board Replace if damaged or defective Go to step 6 6 Turn the AC power swit...

Page 108: ...umidiy test 3 Remove the tray and ensure the paper is correctly loaded the guides are securely against the paper and the tray has not been over filled 4 Try loading paper from a fresh ream fan the pap...

Page 109: ...izes and weights for each tray 2 Ensure only Phaser 6200 Transparency film is being used 3 Check that the printer is operating within its environmental specifications 4 Ensure that the loaded media ma...

Page 110: ...menu or CWIS and print the document again Take note of the information on the error page that just printed 5 Select the appropriate Phaser 6200 PPD with the LaserWriter Driver or application Not selec...

Page 111: ...recording data to the log The logs are stored on the Hard Drive so only new data is stored each time the printer s power is cycled There is a Connection Setup Page Configuration Page and a network re...

Page 112: ...mental specifications for the printer found in Environmental Specifications on page 13 of this manual Temperature and humidity extremes can adversely effect the Xerographic and fusing characteristics...

Page 113: ...Voids Repeating Defects Transfer Roller Toner on the back side of the printed page simplex mode Light Prints Repeating Defects Fuser Hot or Cold Offsetting Repeating Defects Repeating Defects Identif...

Page 114: ...ard cavity on the rear of the Engine Control Board locate jumper pins 1 and 2 on connector P31 5 With a long screwdriver touch the pins to short and start the test process the pins must remain shorted...

Page 115: ...ve if the Imaging Unit is replaced Complete Go to step 3 3 Check the Heat Roll and NIP Belt for evidence of damage or contamination See Transfer Roller and Fuser Assembly on page 331 Replace the Fuser...

Page 116: ...Is the affected color s toner supply empty Replace Toner Cartridge PL 10 1 Go to stop 3 3 Check for foreign objects or contamination present in the laser beam path between the Laser Unit and the Imag...

Page 117: ...on in the laser beam path between the Laser Unit and the Imaging Unit Remove the obstruction Go to step 3 3 Does the image quality improve if the Imaging Unit is replaced Replace the Imaging Unit CRC...

Page 118: ...ace the Image Processor Board RRP 12 8 Go to step 2 2 Does the image improve if the laser beam path between the Laser Unit and the Imaging unit is blocked with a sheet of paper Replace the Engine Cont...

Page 119: ...aging Unit IDT1 and IDT2 rollers from the Maintenance section of Service Diagnostics See Service Diagnostics Tests and Functions Table on page 24 Step Check Yes No 1 Is the problem resolved after repl...

Page 120: ...eable Unit See Repeating Defects Identification Chart on page 95 Replace the indicated CRU Go to step 4 4 Does the image quality improve if the Imaging Unit is replaced Replace the Imaging Unit CRC PL...

Page 121: ...omplete Go to step 3 3 Check for an obstruction in the laser beam path between the Laser Unit and the Imaging Unit Lay Imaging Unit on it s back with the IDT Rollers facing up and rotate the developer...

Page 122: ...f the Imaging Unit is replaced Replace the Imaging Unit CRC PL 9 1 3 Go to step 3 3 Check the Heat Roller and NIP Belt in the Fuser Assembly for evidence of contamination or damage See Transfer Roller...

Page 123: ...quality improve if the Imaging Unit is replaced Replace the Imaging Unit CRC PL 9 1 3 Go to step 3 3 Check the Heat Roller and NIP Belt in the Fuser Assembly for evidence of contamination or damage S...

Page 124: ...to step 3 3 Does the ghosting appear in only one or 2 colors Replace the Imaging Unit CRC PL 9 1 3 Go to step 4 4 Check the Heat Roller and NIP Belt in the Fuser Assembly for evidence of contaminatio...

Page 125: ...m resolved by running Remove Print Smears from the printer s front panel Is the problem resolved by changing the paper type setting on the printer Hot offset One type lighter Cold offset Incomplete fu...

Page 126: ...r adjust the registration check to see if the problem still appears before using this procedure Step Check Yes No 1 Clean the CTD Sensor and cycle power to the printer Is the problem resolved Complete...

Page 127: ...ints available Adjustments pg 113 Adjustments for print quality and margin issues are explained in this section The main adjustments are Color Registration Color Calibration and Margin Calibration Res...

Page 128: ...This page consists of four 25 tint primary color bands Things to look for Repeating defects Missing Color s Streaks Voids Banding Analyizing the RGB Sample This page consists of 80 solid fill in RGBK...

Page 129: ...argins Should be 8mm from the edge of the paper to the line 6 Image Size the image height should be 261 mm between the top and bottom lines The image width should be 192 mm between the left and right...

Page 130: ...r set up or when toners and imaging units are replaced There are two procedures Lighten Darken Colors and Balance Colors If the overall image appears either too light or dark use the Lighten Darken co...

Page 131: ...printer s front panel Printable Pages Menu Margin Calibration The Calibrate Margins Menu allows you to adjust the printer s imaging area relative to the edges of the paper The imaging area is shown a...

Page 132: ...ttings NOW and press the OK to reset the color settings to factory defaults Restore factory settings Color 1 You can reset settings for density and color balance to the factory default values 2 From t...

Page 133: ...int quality and press OK 3 Highlight Reset Calibrations NOW and press OK to reset the color margins and paper transfer settings to factory defaults Resetting job defaults Resetting the job defaults re...

Page 134: ...twork printer setup job defaults color margin and calibrations to their factory default values The print counts and the Adobe firmware serial number are not affected by this reset 1 From the Main Menu...

Page 135: ...printer Caution Never use a damp cloth to clean up toner Warning If you remove the Imaging Unit place it in a light protective bag 1 Record number of sheets printed 2 Print several sheets of paper to...

Page 136: ...118 Phaser 6200 Color Laser Printer Service Manual...

Page 137: ...e RRP 1 1 Front Cover PL 1 1 2 125 RRP 1 2 Front Panel PL 1 1 1 127 RRP 1 3 Fuser Fan PL 1 1 7 128 RRP 1 4 Top Main Cover PL1 1 9 130 RRP 1 5 Image Unit Top Cover Door C PL1 1 10 131 RRP 1 6 Right Sid...

Page 138: ...4 3 Retard Roll Assembly PL4 1 5 164 RRP 5 Chute Assembly In RRP 5 1 Chute Assembly In PL 5 1 1 166 RRP 5 2 CTD ADC Sensor PL 5 1 11 167 RRP 5 3 Toner Full Sensor PL 5 1 14 168 RRP 5 4 Fuser Drive As...

Page 139: ...9 1 9 Registration Sensor PL 9 1 8 198 RRP 9 5 OHP Sensor and Harness Kit PL 9 1 12 200 RRP 10 Toner Cartridge Assemblies RRP 10 1 Toner Cartridge Holder Unit Assembly PL 10 1 203 RRP 10 2 Toner Cart...

Page 140: ...y Feeder RRP 14 1 Cover Front PL14 2 4 234 RRP 14 2 Cover Right PL14 2 1 Cover Left PL14 2 3 235 RRP 14 3 Turn Chute Assembly PL14 3 7 236 RRP 14 4 Tray 2 Harness Assembly PL14 5 3 Tray 3 Harness Asse...

Page 141: ...FRU Disassembly Removal and Replacement Procedures 123 Orientation of the Printer S6200 063...

Page 142: ...n the Parts List For example a part called the Registration Chute Assembly in an RRP may appear on the Parts List as Assembly Chute REGI When working on an RRP ignore any prerequisite RRP if you have...

Page 143: ...P 1 1 Front Cover PL 1 1 2 Removal 1 Open Door B Caution Do not separate the Front Cover from the Chute Assembly Out until the two wiring connectors have been disconnected 2 Release the four tabs secu...

Page 144: ...6200 Color Laser Printer Service Manual 3 Slightly separate the Front Cover from the printer and remove connector P J220 from the Front Panel and P J 137 from the Fuser Fan 4 Remove the Front Cover S...

Page 145: ...y Removal and Replacement Procedures 127 RRP 1 2 Front Panel PL 1 1 1 Removal 1 Remove the Front Cover RRP 1 1 2 Release the 3 hooks securing the Front Panel to the Front Cover and remove the Front Pa...

Page 146: ...128 Phaser 6200 Color Laser Printer Service Manual RRP 1 3 Fuser Fan PL 1 1 7 S6200 066 1 2 1...

Page 147: ...m 1 to the rear of the Front Cover and remove the Fuser Fan Holder 3 Disconnect P J137 from the Fuser Fan Holder 4 Release the 4 tabs securing the Fuser Fan item 2 to the Fuser Fan Holder and remove t...

Page 148: ...tridges 3 Open Door A 4 Open Door C Top Image Unit Cover PL1 1 10 5 Remove the 2 screws securing the Top Main Cover to the printer 6 Release the 4 tabs securing the Top Main Cover to the printer 7 Rai...

Page 149: ...mage Unit Top Cover Door C PL1 1 10 Removal 1 Remove the Top Main Cover RRP 1 4 2 Open Door A 3 Open Door C 4 Remove the Left Cover RRP 1 6 5 Remove the right and left Stud Top Hinge pins item 2 PL1 1...

Page 150: ...val 1 Remove the Top Main Cover RRP 1 4 2 Remove 1 screw securing the Right Side Cover and or Left Side Cover to the printer 3 Release the tab at the front of the printer securing the Ride Side Cover...

Page 151: ...eplacement Procedures 133 RRP 1 7 Rear Cover PL 1 1 20 Removal 1 Remove the Right and Left Side Covers RRP 1 6 2 Raise the Rear Cover slightly and release the 7 tabs item 2 securing the cover to the p...

Page 152: ...m the printer 3 Open Door A 4 From inside the printer push out the Link Pin securing the Link to the printer 5 With a flat blade screwdriver spread apart both sides of the metal retaining clip holding...

Page 153: ...With the MPT Slide at a 90 degree angle pull the slide out of the printer 4 To remove the Mult Purpose Tray Base PL 1 1 28 from the printer press in lift up and pull out from the printer Replacement...

Page 154: ...136 Phaser 6200 Color Laser Printer Service Manual RRP 1 10 Front Right Cover PL 1 1 25 Removal 1 Open Door A 2 Remove the 2 screws securing the Front Right Cover S6200 072...

Page 155: ...open Door B 4 Pull the Front Right Cover slightly away from the Chute Assembly Out 5 With a flat blade screwdriver spread apart both sides of the metal retaining clip holding the Link to the Front Ri...

Page 156: ...138 Phaser 6200 Color Laser Printer Service Manual RRP 1 11 Front Left Cover Assembly PL1 1 29 S6200 075 S6200 076...

Page 157: ...er RRP 1 10 4 Open Door B 5 Spread apart both sides of the metal retaining clip with a flat blade screwdriver to disengage the Link holding the Front Left Cover 6 Remove the 2 screws securing the Fron...

Page 158: ...the Feed Cover to the Paper Tray and open the Feed Cover 3 Carefully release the hook securing the Paper Feed Roller to the Retard Shaft 4 Slide the Paper Feed Roller off the shaft to remove Note The...

Page 159: ...e printer 2 Push in on the Turn Chute Assembly to releae the 2 tabs 3 Rotate the Turn Chute Assembly 90 degrees downward from the Paper Feeder 4 Release the tabs securing the right and left shaft of t...

Page 160: ...P 1 10 6 Remove the Right and Left Side Covers RRP 1 6 7 Remove the Turn Chute Assembly RRP 3 1 8 Remove the Link Actuator RRP 3 11 9 On the right side of the printer disconnect P J2361 gray from the...

Page 161: ...hift the harness P J24 gray from the square hole on the bottom plate 16 Shift the harness P J210 yellow and P J47 yellow blue through the square hole on the bottom plate Caution Lift the printer chass...

Page 162: ...144 Phaser 6200 Color Laser Printer Service Manual RRP 3 3 Paper Pick Assembly PL3 3 1 S6200 098...

Page 163: ...nect P J471 yellow from the Paper Size Switch in the Paper Feeder Unit Assembly 3 Carefully free the wires yellow blue from their guides noting the postion of the wires for reassembly 4 Remove the 2 s...

Page 164: ...ing PL 3 2 Removal 1 Remove the Paper Pick Assembly RRP 3 3 2 Remove the 4 screws securing the Left Right Housing Assembly Feeder to the bottom plate 3 Turn the Housing Assembly Feeder in slightly and...

Page 165: ...e the Top Main Cover RRP 1 4 2 Remove the Left Side Cover RRP 1 6 3 Disconnect P J2361 gray from the printer 4 Remove the 1 screw securing the Temperature Humidity Sensor and remove the sensor Replace...

Page 166: ...city Feeder Harness PL3 2 3 Removal 1 Remove the Printer Chassis RRP 3 2 2 Shift the HCF Harness from the Right Housing 3 Release the 2 tabs securing the harness to the Right Housing 4 Pull the HCF Ha...

Page 167: ...ize Switch Assembly PL3 2 4 Removal 1 Remove the Printer Chassis RRP 3 2 2 Disconnect P J471 from the Paper Size Switch 3 Remove 1 screw securing the Paper Size Switch to the Right Housing 4 Rotate th...

Page 168: ...Right Housing RRP 3 4 3 Hold the tip of the Paper Level Indicator item 1 with needle nose pliers and pull the Indicator forward to remove from the Right Housing 4 Release the 2 tabs securing the Shaf...

Page 169: ...ght axis 2 Push the actuator on the Low Paper Lever toward the inside of the Right Housing then raise the Low Paper Lever up and out of the feeder Replacement 1 Replace in reverse order of removal Not...

Page 170: ...l 1 Pull the paper tray out of the printer Note Remove and replace the Paper Pick Rollers one at a time to maintain their orientation 2 Remove the Turn Chute Assembly RRP 3 1 3 Rotate the Feed Shaft s...

Page 171: ...FRU Disassembly Removal and Replacement Procedures 153 Blank Page...

Page 172: ...154 Phaser 6200 Color Laser Printer Service Manual RRP 3 10 No Paper Actuator PL3 3 5 No Low Paper Sensor PL3 3 4 S6200 091 S6200 092...

Page 173: ...out and up to remove Removal No Paper Sensor 5 Remove the right Paper Pick Roller to gain access to the P J472 blue 6 Disconnect P J472 blue from the No Paper Sensor 7 Lift up on the clear plastic lo...

Page 174: ...his procedure from the rear of the printer Removal 1 Pull the paper tray out of the printer 2 Remove the paper tray Rear Cover 3 Reach in through the rear of the printer and spread the tabs of the Lin...

Page 175: ...moval 1 Remove the Paper Feeder Assembly Unit RRP 3 2 2 Remove the Paper Pick Assembly RRP 3 3 3 Remove 1 screw securing the Feed Solenoid to the Paper Pick Assembly 4 Separate the Feed Solenoid sligh...

Page 176: ...Unit Assembly RRP 3 2 2 Remove the Paper Pick Assembly RRP 3 3 3 Release the tab securing the Stopper Clutch item 2 to the shaft on the right side of the Paper Pick Assembly 4 Pull out the Stopper Clu...

Page 177: ...f the Paper Pick Assembly and pull out the Gear Feed 2 5 Pull out the Idler Gear item 2 and Idler Gear In item 3 from the Paper Pick Assembly 6 Remove the right and left E rings securing the shaft of...

Page 178: ...t of the printer 2 Release 1 tab securing the Paper Feed Assembly to the shaft 3 Slide the Paper Feed Roller off the left side of the shaft Note The Paper Feed Roller Kit contains two rollers One roll...

Page 179: ...1 Retard Roller Housing Assembly PL4 1 1 Removal 1 Remove the Registration Chute Assembly RRP 9 3 2 Disconnect the blue wire from the Turn Clutch 3 Remove the 3 screws securing the Retard Roller Housi...

Page 180: ...162 Phaser 6200 Color Laser Printer Service Manual RRP 4 2 Turn Roll PL 4 1 2 Turn Clutch PL 4 1 9 Friction Clutch Assembly PL 4 1 4 S6200 100 S6200 103...

Page 181: ...ousing Assembly RRP 4 1 2 Remove the e ring securing the Turn Clutch to the shaft and remove the clutch 3 Remove the e ring securing the Turn Roll to the Retard Roller Housing Assembly 4 Remove the le...

Page 182: ...164 Phaser 6200 Color Laser Printer Service Manual RRP 4 3 Retard Roll Assembly PL4 1 5 1 S6200 183 S6200 184 1...

Page 183: ...165 Removal 1 Remove the Imaging Unit 2 Rotate the Retard Roller Assembly item 1 up slide to the right and remove to the left of the printer 3 Release the tab securing the Retard Roller Shaft raise th...

Page 184: ...oval 1 Remove the Fuser Assembly 2 Remove the Transfer Roller 3 Remove the Imaging Unit 4 Remove all covers and the MPT RRP 1 7 and RRP 1 11 5 Remove the Chute Assembly Out RRP 6 1 6 Release latch A D...

Page 185: ...CTD Sensor Assembly to the Chute Assembly In Caution The CTD Sensor is under spring tension be careful not to damage or lose the springs 4 Raise the sensor slightly to disconnect P J136 yellow from th...

Page 186: ...l Sensor PL 5 1 14 Removal 1 Open Door A 2 Remove the Transfer Roll Assembly CRU 3 Disconnect P J142 from the Chute Assembly In 4 Release 2 tabs securing the Toner Full Sensor with a small screwdriver...

Page 187: ...ve the Chute Assembly In RRP 5 1 5 Remove Latch A RRP 5 5 6 Remove the 1 screw securing the fuser ground wire to the Fuser Drive Assembly 7 Shift the harness attached to the Fuser Drive Assembly from...

Page 188: ...or Latch R 1 Remove the Fuser Assembly CRU 2 Remove the Front Right Cover RRP 1 10 3 Open Door A 4 Release the hook on the lower part of the spring item 4 securing it to the Chute Assembly In 5 Releas...

Page 189: ...t Procedures 171 RRP 5 6 Latch L PL 5 1 30 Removal 1 Remove the Fuser Assembly 2 Remove the Front Left Cover RRP 1 6 3 Open Door A 4 Release the tab securing Latch L to the left side of the Chute Asse...

Page 190: ...steps you will need to latch the Chute Assembly Out Door B and the Chute Assembly In Door A while disconnecting wiring harnesses to avoid damaging the printer 6 On left side of the printer disconnect...

Page 191: ...e bottom portion of the Housing Assembly Bias 10 On the right side of the printer disconnect P J52 and P J50 from the Motor Driver Board and disconnect P J162 from the Low Voltage Power Supply 11 Remo...

Page 192: ...rinter 15 Rotate the MPT roller until the lower plate assembly raises up Caution The Plate Assembly Bottom has sharp burrs be careful when performing the following steps 16 Using needle nose pliers re...

Page 193: ...the Front Cover RRP 1 1 2 Deflect the shaft of the Actuator Full from the top portion of the Chute Assembly Out and remove the shaft from the left side Removal Full Stack Sensor 1 Remove the Actuator...

Page 194: ...176 Phaser 6200 Color Laser Printer Service Manual RRP 6 3 Duplex Actuator PL 6 1 13 Duplex Sensor PL 6 1 4 S6200 119 S6200 118...

Page 195: ...side of the Duplex Actuator 4 Push the actuator to the left and remove out the right side removing the actuator with the spring still on the shaft Note Note the position of the actuator spring during...

Page 196: ...emoval of the Actuator 1 Remove the Front Left Cover RRP 1 11 2 Push down on the Multi Purpose Tray metal plate and push the actuator in 3 Slide the actuator to the left and remove to the right 4 Remo...

Page 197: ...l and Replacement Procedures 179 Removal of the Sensor 1 Remove the MPT Actuator 2 Open Door B 3 From the back of the sensor release the 3 tabs securing the sensor and remove 4 Disconnect P J135 from...

Page 198: ...anual RRP 6 5 Static Eliminator Assembly PL 6 1 9 Removal 1 Remove the Front Cover Assembly RRP 1 1 2 Remove 1 screw securing the Eliminator Assembly to the Chute Assembly Out 3 Raise the left end up...

Page 199: ...ft Cover RRP 1 11 2 Release the tab securing Gear 30 item 4 See Gear Layout Print Engine and Tray 1 on page 318 and remove the gear 3 Remove the bearing securing the left end of the shaft item 5 4 Rai...

Page 200: ...PL 6 1 20 Removal 1 Remove the Front Right Cover RRP 1 10 1 Remove the Front Left Cover RRP 1 11 2 Remove the Spring Out item 3 from the Chute Assembly Out 3 Release the 2 tabs from the inside of the...

Page 201: ...sembly PL 6 1 27 Roll Feed Removal 1 Remove the Front Left Cover RRP 1 11 2 Release the tab securing the roll core to the shaft and slide right 3 Push down on the MPT metal plate and feed roller 4 Sli...

Page 202: ...Chute Assembly Out RRP 6 1 2 Unhook the N F MPT spring from the Solenoid Stopper 3 Disconnect P J132 from the Solenoid 4 Remove 1 screw securing the Feed Solenoid to the Chute Assembly Out and remove...

Page 203: ...noid Stopper to the shaft and remove 4 Release the tab on the MPT Gear item 5 and remove the gear Note Note the orientation of the springs for reassembly A long eye hook attaches to the shaft 5 Remove...

Page 204: ...e Chute Out Assembly RRP 6 1 2 Remove the 2 screws securing the plate to the Chute Out Assembly 3 Remove the left and right springs from the MPT Shaft Note In the following steps shift the actuator ou...

Page 205: ...Remove the Front Cover RRP 1 1 2 Remove the Front Left Cover RRP 1 11 3 Disconnect P J131 and shift the harness to the side of the Chute Assembly Out 4 Remove the 2 screws the upper screw is attached...

Page 206: ...lease the tab securing the Gear Roll to the shaft and remove the Gear Roll 3 Remove the bearing from the left side of the shaft on the Roll Exit 4 Remove the e ring securing the right end of the shaft...

Page 207: ...Remove the Chute Assembly Exit RRP 7 1 2 Release the tab securing the Gear Roll and remove the Gear 3 Remove the bearing from the left side of the shaft 4 Remove the e ring and bearing securing the ri...

Page 208: ...Assembly PL 7 1 8 Removal 1 Remove the Chute Assembly Exit RRP 7 1 2 Rotate Gear 48 to access 1 screw securing the Duplex Motor Assembly to the Chute Assembly Exit then remove the other screws 3 Remo...

Page 209: ...RP 8 1 Exit Actuator Fuser PL 8 1 7 Removal 1 Remove the Fuser Assembly 2 Remove the bearing from the left side of the Fuser Exit Roller and move the exit roller slightly out of the way 3 Slide the Ex...

Page 210: ...192 Phaser 6200 Color Laser Printer Service Manual RRP 8 2 Strap PL 8 1 13 Removal 1 Open Door B 2 Turn the top of the strap 90 degrees and remove S6200 141...

Page 211: ...ocated on top of the power switch and move out of the way 5 Unhook the springs from the left and right ends of the shaft 6 Remove 1 screw securing the Laser Unit to the printer and remove the assembly...

Page 212: ...194 Phaser 6200 Color Laser Printer Service Manual RRP 9 2 Bias Housing Assembly PL 9 1 4 S6200 143...

Page 213: ...nnect all the wires and remove from the channel 4 Remove the Link Left RRP 1 8 5 Remove the 5 screws securing the Bias Housing Assembly Caution The biasing buttons fall out easily 6 Remove the Housing...

Page 214: ...g Electric Assembly PL 9 1 11 Removal 1 Open Door A and Door C 2 Remove the Imaging Unit 3 Release the 2 tabs securing the Electric Housing Assembly to the printer and remove straight up 4 Disconnect...

Page 215: ...istration Chute Assembly 7 Raise the left side of the Registration Chute Assembly and pull towards the left side of the printer to remove Note Ensure the mylar strip item 1 is not bent or pinched but...

Page 216: ...1 9 Registration Sensor PL 9 1 8 Removal of Actuator 1 Remove the Chute Assembly Registration RRP 9 3 2 Shift the actuator to the left lift up on the right side and remove 3 Remove the actuator sprin...

Page 217: ...moval and Replacement Procedures 199 Removal of Sensor 1 Remove the Registration Actuator 2 Disconnect P J181 3 Release the 3 tabs securing the Sensor to the Chute Assembly Registration and remove the...

Page 218: ...moval 1 Remove the Chute Assembly Registration RRP 9 3 2 Remove the 2 e rings securing the 2 Gears items 4 5 Note When removing the Springs use caution they spring off the shaft easily 3 Remove both s...

Page 219: ...ft side of the Chute Assembly securing the Bracket Assembly item 3 6 Pull off the black plastic bearing item 2 securing the left side of the metal registration roller 7 Raise the left end of the shaft...

Page 220: ...item 1 to remove the OHP Sensor Cover 9 Remove the OHP Sensor from the cover 10 Disconnect P J321 Reassembly Note When reassembling item 5 the white gear goes on the metal roller and the black gear i...

Page 221: ...eposits be careful not to get toner into the sensors Removal 1 Remove the Imaging Unit CRU 2 Remove the Rear Cover RRP 1 7 Note Reinstall the toner cartridges to seal the toner system and prevent spil...

Page 222: ...sconnect the third connector P J71 from the bracket on the left side printer 7 Disconnect P J5020 P J5030 and P J5011 from the Sub High Voltage Power Supply Board item 3 8 Release P J5011 from the cla...

Page 223: ...er Unit and remove the unit Note The 4 screws on the right side of the printer are below the toner motors Replacment 1 Replace in reverse order Note Damage can occur if the Gear and Rack are not in th...

Page 224: ...all the toner cartridges to prevent spillage Note The holders need to be removed in Y M C K order There are small locking tabs between the holders on each end that lock them together 4 In the Holder T...

Page 225: ...P J442 and P J432 C P J513 P J443 and P J433 K P J514 P J444 and P J434 6 Near the toner low sensor shift the harness s from the tabs on the Toner Cartridge Holder Assembly item 7 7 Release the tab se...

Page 226: ...the Holder Toner Cartridge Assembly of the relevant color RRP 10 2 3 Remove the Toner Cartridge for the relevant color Note Rotate the Toner Holder Assembly with the switch facing up before removing t...

Page 227: ...er Cartridge Assembly Unit RRP 10 1 2 Remove the Holder Toner Cartridge Assembly of the relevant color RRP 10 2 Note Rotate the Toner Holder Assembly with the sensor face up before removing the sensor...

Page 228: ...e Make sure P J144 yellow is connected on the top and the P J145 gray is connected to the bottom 2 Disconnect P J144 and P J145 from the EEPROM Board on the left side of the printer 3 Remove 1 screw s...

Page 229: ...e Power Supply Board PL 10 1 17 Removal 1 Remove the Left Side Cover RRP 1 6 2 Disconnect P J5011 P J5030 and P J5020 from the Sub High Voltage Power Supply Board 3 Remove the 4 screws securing the bo...

Page 230: ...1 Left Lever Plate PL 11 1 1 Lever Bracket PL 11 1 2 Lever Link PL 11 1 3 Lever Drum PL 11 1 4 Lever Spring PL 11 1 5 Removal 1 Remove the Left Cover RRP 1 6 2 Remove the Top Imaging Unit Cover Door C...

Page 231: ...placement Procedures 213 4 Remove the Housing Assembly Bias RRP 9 2 5 Remove the 4 screws securing the Left Plate Assembly 6 Press on the aligning posts from inside the cavity of the printer to remove...

Page 232: ...th the springs and the drum levers item 3 Note Lay the asssembly on a flat surface pressing down to remove the spring from the drum lever 8 Remove the spring levers Caution Do not accidentally knock o...

Page 233: ...Bracket PL 11 1 2 Lever Link PL 11 1 6 Lever Drum PL 11 1 4 Lever Spring PL 11 1 5 Removal 1 Remove the Right Cover RRP 1 6 2 Remove the Top Imaging Unit Cover Door C RRP 1 5 3 Remove the Right Link S...

Page 234: ...aser 6200 Color Laser Printer Service Manual 6 Remove the 4 screws securing the Right Plate Assembly 7 Press on the aligning post from inside the cavity of the printer to remove the Plate Assembly S62...

Page 235: ...inter chassis together with the springs and the drum levers item 4 Note Lay the asssembly on a flat surface pressing down on the assembly prior to removing the springs and the drum levers 9 Remove the...

Page 236: ...218 Phaser 6200 Color Laser Printer Service Manual RRP 11 3 Main Drive Assembly PL 11 1 14 1 S6200 164...

Page 237: ...Right RRP 1 10 3 Remove the Cover Right RRP 1 6 4 Remove the Link Right RRP 1 8 5 Disconnect the P J48 from the Motor Driver Board 6 Free the harness from the clamp on the Main Drive Assembly 7 Remov...

Page 238: ...P 11 4 Developer Drive Assembly PL 11 1 13 Removal 1 Remove the Right Cover RRP 1 6 2 Remove the Motor Driver Board RRP 12 3 3 Disconnect P J52 from the Motor Driver Board 4 Remove the 4 screws securi...

Page 239: ...11 5 Actuator I L PL 11 1 8 Spring I L PL 11 1 9 Removal 1 Remove the 4 screws on the Motor Driver Board and set the board to the side 2 Remove the spring from the actuator 3 Release the hook securin...

Page 240: ...ard PL 11 1 16 Removal 1 Open Door A 2 Remove the Fuser Assembly 3 Remove the Transfer Roll Assembly 4 Remove the Chute Assembly Registration RRP 9 3 5 Remove the Housing Assembly Retard RRP 4 1 6 Rem...

Page 241: ...2 Remove the Front Right Cover RRP 1 10 3 Remove the Right Cover RRP 1 6 4 Remove the screw securing the ground wire to the LVPS 5 Release the tabs securing the harness cable guide to the AC Switch br...

Page 242: ...224 Phaser 6200 Color Laser Printer Service Manual RRP 12 2 Low Voltage Power Supply PL 12 1 10 1 S6200 168 2 3 S6200 169...

Page 243: ...ay 3 Remove the 4 screws securing the Motor Driver Board and move out of the way 4 Remove the Harness Cable Guide Assembly items 1 2 3 5 Remove the Harness Assembly AC Switch RRP 12 1 6 Disconnect P J...

Page 244: ...12 1 12 Removal 1 Remove the Top Main Cover RRP 1 4 2 Remove the Front Right Cover RRP 1 10 3 Remove the Right Cover RRP 1 6 4 Disconnect all the connectors on the Motor Driver Board 5 Remove the 4 sc...

Page 245: ...2 Disconnect P J166 from the Low Voltage Power Supply board 3 Carefully shift the harness out of the 4 hooks on the Toner Cartridge Holder Assembly 4 Remove the 2 screws securing the Rear Fan to the...

Page 246: ...removed prior to removing the Card Cage to prevent damaging the Bias Springs 1 Remove the Chute Assembly Registration RRP 9 3 2 Remove the Housing Assembly Bias RRP 9 2 3 Remove the Motor Driver Boar...

Page 247: ...ove the two screws from the metal of the card cage not the two screws secured in the plastic 11 Remove the 4 screws securing the Card Cage to the printer and remove the card cage item 1 Reassembly Not...

Page 248: ...Printer Service Manual RRP 12 6 Housing Assembly Contact PL 12 1 14 Removal 1 Remove the Card Cage Assembly RRP 12 5 2 Release the 2 tabs securing the Housing Assembly Contact to the Card Cage and re...

Page 249: ...t Board PL12 1 1 Caution Observe proper ESD procedures when removing any circuit board from the printer Removal 1 Remove the Card Cage RRP 12 5 2 Remove the Housing Assembly Contact RRP 12 6 3 Remove...

Page 250: ...Board to the Card Cage and remove the board Caution Observe proper ESD procedures when removing any circuit board from the printer Replacement Note The NVRAM must be moved over to the new board Note R...

Page 251: ...Processor board to the printer 4 Holding both knobs on the Image Processor board pull the board straight out from the printer to remove Replacing the Board The following items MUST be moved from the...

Page 252: ...PL14 2 4 Removal 1 Remove Paper Trays 1 and 2 2 Carefully pry up on the 3 tabs securing the Cover Front to the frame and remove the Cover Front Reassembly Note When replacing the Cover Front note the...

Page 253: ...5 screws securing the Cover Right and the 5 screws securing the Cover Left 4 Holding both ends of the cover lift the cover and move left and right flexing slightly to release the tabs from the holes i...

Page 254: ...oval 1 Remove both Paper Trays from the HCF 2 Holding the Chute Asssembly Turn grip at both ends push it down and release the 2 tabs from the hole in the Fame Top 3 Release the tabs securing the Chute...

Page 255: ...7 RRP 14 4 Tray 2 Harness Assembly PL14 5 3 Tray 3 Harness Assembly PL14 5 4 HCF Plug Harness Assembly PL14 5 2 Removal 1 Remove both Paper Trays from the HCF Assembly 2 Remove the Front Covers RRP 14...

Page 256: ...Board and remove the Harness Assembly Tray 3 Harness Assembly Feeder Plug Note The wide slot in the middle of the plug faces outward Note The tabs on the bottom of J810 can be easily damaged during th...

Page 257: ...81 from the Harness Feeder Plug Assembly 5 Disconnect P J82 from the Harness Assembly Tray 2 6 Disconnect P J83 from the Harness Assembly Tray 3 7 Disconnect P J84 from the Drive Assembly 8 Remove the...

Page 258: ...emoval 1 Remove both Paper Trays from the HCF 2 Remove the Front Covers RRP 14 1 3 Remove the Right Cover RRP 14 2 4 Release the Tray 2 Harness Assembly gray from the cable restraints 5 Disconnect P J...

Page 259: ...Paper Trays from the HCF 2 Remove the Front Covers RRP 14 1 3 Remove the Right Cover RRP 14 2 4 Push down on the black bearing on the top of the indicator shaft lift up on the shaft and pull out of t...

Page 260: ...th Paper Trays from the HCF 2 Remove the Front Covers RRP 14 1 3 Remove the Right Cover RRP 14 2 4 Remove the Chute Assembly Turn RRP 14 3 5 Remove the Feeder Drive Assembly RRP 14 6 6 Remove the Indi...

Page 261: ...U Disassembly Removal and Replacement Procedures 243 10 Remove the 5 screws securing the Right Tray Guide to the HCF frame 11 Release the 7 tabs securing the Right Tray Guide to the HCF frame S6200 20...

Page 262: ...Laser Printer Service Manual 12 Carefully remove the Low Paper Lever from the slit in the Right Tray Guide 13 Remove the Guide Assembly Right by rotating the top in 14 Repeat Steps 11 14 to remove the...

Page 263: ...e both Paper Trays from the HCF 2 Remove the Front Covers RRP 14 1 3 Remove the Left Cover RRP 14 2 4 Remove the Chute Assembly Turn RRP 14 3 5 Remove the 5 screws securing the Left Tray Guide Assembl...

Page 264: ...246 Phaser 6200 Color Laser Printer Service Manual 7 Remove the Guide Assembly by rotating the top inward 8 Repeat Steps 1 7 to remove the lower guide S6200 204...

Page 265: ...Reach in through the rear of the printer and spread the tabs of the Link Actuator apart 4 Remove the link actuator from the bracket in the printer 5 Remove the actuator Note When replacing positon the...

Page 266: ...248 Phaser 6200 Color Laser Printer Service Manual RRP 14 11 HCF Paper Pick Assembly PL14 4 1 S6200 208 S6200 209...

Page 267: ...right side of the HCF frame 4 Release 2 tabs on the Paper Pick Assembly from the 2 slits and window on the left side of the HCF frame 5 Disconnect P J824 P J8220 and P J825 6 Remove the Paper Pick Ass...

Page 268: ...5 6 Removal 1 Remove the Tray 3 Guide Assembly Right and Left RRP 14 8 RRP 14 9 2 Remove the Link Actuator RRP 14 10 3 Remove the Paper Pick Assembly for Tray 3 RRP 14 11 4 Remove the Gear Idler Note...

Page 269: ...move the Cover Right RRP 14 2 4 Remove the Chute Assembly Turn 5 Remove the Indicator Assembly RRP 14 7 6 Remove the Bracket Low Paper upper and lower 7 Remove the HCF Circuit Board RRP 14 5 8 Remove...

Page 270: ...ter Service Manual RRP 14 14 Paper Size Switch Assembly PL14 3 6 Removal 1 Remove the Right Tray Guide Assembly RRP 14 8 2 Remove the 1 screw securing the Paper Size Switch to the Right Guide Assembly...

Page 271: ...ller Fuser Assembly CRCs 274 PL 9 1 Xerographics 276 PL 10 1 Holder Toner Cartridge Assembly 278 PL 11 1 Frame and Drive Assemblies 280 PL 12 1 Electrical 282 PL 13 1 Harness Assemblies 284 Optional H...

Page 272: ...the printer produced on that day The serial number is coded as follows The text S N followed by the serial number in the barcode The barcode does not include a field identifier The nine digit serial...

Page 273: ...de up of the individual parts called out in parentheses 7 The notation with X Y following a part name indicates an assembly that is made up of components X through Y For example 1 with 2 4 means part...

Page 274: ...256 Phaser 6200 Color Laser Printer Service Manual PL 1 1 Covers S6200 228...

Page 275: ...16 0010 00 1 Spring CAM I R 14 116 0011 00 1 Latch Top Right 15 1 Handle Top NS 16 1 Shaft Latch Top NS 17 1 Spring Handle NS 18 116 0014 00 1 Latch Top Left 20 116 0016 00 1 Cover Rear 21 116 0492 00...

Page 276: ...258 Phaser 6200 Color Laser Printer Service Manual PL 2 1 Universal Paper Tray S6200 229 5 4 2 3 6...

Page 277: ...o Part Number Qty Name Description 1 116 1330 00 1 Universal Paper Tray with 2 6 2 116 1331 00 2 Paper Feed Roller Kit 2 interchangeable rollers per order 3 116 1332 00 1 Assembly Friction Clutch 4 1...

Page 278: ...260 Phaser 6200 Color Laser Printer Service Manual PL 3 1 Paper Feed I S6200 230 1 2 4 4 4 5 5 5 5 3...

Page 279: ...s List Table ID No Part Number Qty Name Description 1 116 1335 00 1 Cover Feeder Front 2 116 1336 00 1 Assembly Turn Chute 3 116 1337 00 1 Cover Paper Tray Rear 4 116 1338 00 3 Block 1 per order 5 212...

Page 280: ...262 Phaser 6200 Color Laser Printer Service Manual PL 3 2 Paper Feed II S6200 231...

Page 281: ...ture Humidity 3 116 1342 00 1 Asssembly Harness LTA HCF J210 P810 4 116 1343 00 1 Assembly Paper Size Switch 5 116 1344 00 4 Printer Feet 4 per order 7 116 1345 00 1 Lever Low Paper 8 116 1346 00 1 In...

Page 282: ...264 Phaser 6200 Color Laser Printer Service Manual PL 3 3 Paper Feed III S6200 247...

Page 283: ...0 1 Spring Feed H NS 11 1 Gear Feed H2 NS part of 99 12 1 Gear Feed H1 NS part of 99 13 1 Gear Feed 2 NS part of 99 14 1 Gear Idler Feed NS part of 99 15 1 Gear Idler NS part of 99 16 1 Clutch Stopper...

Page 284: ...266 Phaser 6200 Color Laser Printer Service Manual PL 4 1 Housing Assembly Retard S6200 232...

Page 285: ...1 Assembly Housing Retard with 2 13 2 1 Roll Turn NS 3 1 Shaft Retard NS 4 116 1370 00 1 Assembly Friction Clutch 5 116 1371 00 1 Assembly RetardRoll 6 1 Holder Retard NS 7 1 Housing Retard NS 8 1 Bea...

Page 286: ...268 Phaser 6200 Color Laser Printer Service Manual PL 5 1 Chute Assembly In S6200 233...

Page 287: ...2 10 116 1390 00 1 Assembly Harness CTD ADC 11 116 1391 00 1 Assembly Sensor CTD ADC 12 116 1392 00 1 Spring ADC 13 116 1393 00 1 Sensor Toner Full 14 116 1394 00 1 Assembly Harness Toner Full SNS 15...

Page 288: ...rinter Service Manual PL 6 1 Chute Assembly Out PL 6 1 Chute Assembly Out FRU Parts List Table ID No Part Number Qty Name Description 1 116 1410 00 1 Assembly Chute Out with 2 43 2 116 1411 00 1 Assem...

Page 289: ...1 Latch Plate NS 18 1 Latch Out NS 19 1 Latch Holder NS 20 116 1425 00 1 Latch Spring Out 21 116 1426 00 2 Spring N F MPT 250GF 1 per order 22 116 1427 00 1 Gear MPT 23 116 1428 00 1 Assembly Harness...

Page 290: ...272 Phaser 6200 Color Laser Printer Service Manual PL 7 1 Chute Assembly Exit S6200 235...

Page 291: ...2 Gear Roll NS part of PL 7 1 99 3 2 Bearing Earth NS 4 116 1442 00 1 Roll Exit 5 116 1443 00 1 Roll Mid 6 116 1444 00 1 Chute Exit Lower 7 2 Bearing NS 8 116 1445 00 1 Assembly Duplex Motor 9 1 Gear...

Page 292: ...274 Phaser 6200 Color Laser Printer Service Manual PL 8 1 Transfer Roller Fuser Assembly CRCs S6200 236...

Page 293: ...1a 1b 016 2014 00 016 2015 00 1 1 110 V Fuser Phaser 6200 with 7 and 8 220 V Fuser Phaser 6200 with 7 and 8 7 116 1447 00 1 Actuator Exit 8 116 1448 00 1 Actuator Spring 12 016 2013 00 1 Transfer Roll...

Page 294: ...276 Phaser 6200 Color Laser Printer Service Manual PL 9 1 Xerographics S6200 237...

Page 295: ...ging Unit 4 116 1453 00 1 Bias Housing Assembly 5 116 1454 00 8 Plunger Stud 1 per order 6 116 1455 00 1 Assembly Chute Registration with 7 10 and 12 7 1 Registration Clutch NS 8 116 1413 00 1 Sensor...

Page 296: ...278 Phaser 6200 Color Laser Printer Service Manual PL 10 1 Holder Toner Cartridge Assembly S6200 238...

Page 297: ...Cartridge Standard Capacity Cyan Toner Cartridge High Capacity 4 016 2004 00 016 2008 00 1 1 Black Toner Cartridge Standard Capacity Black Toner Cartridge High Capacity 8 116 1464 00 1 Sensor Toner L...

Page 298: ...280 Phaser 6200 Color Laser Printer Service Manual PL 11 1 Frame and Drive Assemblies S6200 239...

Page 299: ...Spring 1 per order 6 116 1475 00 1 Link Lever Right 7 1 Lever Plate Right NS 8 116 1476 00 1 Actuator I L 9 116 1477 00 1 Spring I L 10 116 1478 00 2 Press Gear IDL 1 per order 11 116 1479 00 1 Press...

Page 300: ...282 Phaser 6200 Color Laser Printer Service Manual PL 12 1 Electrical S6200 240...

Page 301: ...ion Chip i button IC Base Configuration Chip IC Network Configuration Upgrade Chip IC DP DX Configuration Upgrade Chip Internal Hard Drive FRU Memory 64 MB 8M x 64 PC133 Memory DIMM 128 MB 16M x 64 PC...

Page 302: ...284 Phaser 6200 Color Laser Printer Service Manual PL 13 1 Harness Assemblies S6200 241...

Page 303: ...2 J12 J42 4 116 1502 00 1 Assembly Harness LVRPG J164 311 5 116 1503 00 1 Assembly Harness ROSKA J15 J151 6 116 1504 00 1 Assembly Harness 24 V J60 J163 7 116 1505 00 1 Assembly Harness FRONT 1A J13 P...

Page 304: ...286 Phaser 6200 Color Laser Printer Service Manual High Capacity Feeder FRU Parts List PL 14 1 High Capacity Feeder Paper Trays 2 3 S6200 246 5 4 2 3 6...

Page 305: ...D No Part Number Qty Name Description 1 116 1330 00 1 Universal Paper Tray with 2 5 2 116 1331 00 2 Paper Feed Roller Kit 2 interchangeable rollers per order 3 116 1332 00 1 Assembly Friction Clutch 4...

Page 306: ...288 Phaser 6200 Color Laser Printer Service Manual PL 14 2 High Capacity Feeder Covers S6200 242...

Page 307: ...r Qty Name Description 1 116 1510 00 1 Cover Left 2 116 1337 00 2 Cover Rear 1 per order 3 116 1511 00 1 Cover Right 4 116 1512 00 3 Cover Front 1 per order 5 116 0009 00 2 Casters Locking 1 per order...

Page 308: ...290 Phaser 6200 Color Laser Printer Service Manual PL 14 3 High Capacity Feeder Guides and Turn Chute Assembly S6200 243...

Page 309: ...Description 1 Guide Assembly with 3 and 8 NS 2 Guide Assembly with 5 and 6 NS 3 116 1515 00 2 Guide Tray Left 1 per Tray 5 116 1516 00 2 Guide Tray Right 1 per Tray 6 116 1343 00 2 Assembly Paper Siz...

Page 310: ...292 Phaser 6200 Color Laser Printer Service Manual PL 14 4 Paper Pick Assembly Trays 2 3 S6200 244...

Page 311: ...NS 8 1 Gear Feed 1 NS 9 1 Spring Feed 1 NS 10 1 Spring Feed H NS 11 1 Gear Feed H2 NS part of 99 12 1 Gear Feed H1 NS part of 99 13 1 Gear Feed 2 NS part of 99 14 1 Gear Idler Feed NS part of 99 15 1...

Page 312: ...294 Phaser 6200 Color Laser Printer Service Manual PL 14 5 High Capacity Feeder Harness Board and Motor S6200 245...

Page 313: ...der 2 116 1519 00 1 Assembly OPT Feeder Plug 3 116 1520 00 1 Assembly Harness Tray 2 4 116 1521 00 1 Assembly Harness Tray 3 5 116 1522 00 1 Assembly Drive Feeder 6 1 Gear Idler NS part of PL 3 3 99 7...

Page 314: ...lers 2 interchangeable Rollers per 116 1353 01 Main Shipping Box 004 5258 00 Lower Tray Deck Shipping Box 004 5278 00 Phaser 6200 World Kit Plus Standard Media Sample Pack 061 4462 00 Phaser 6200 Worl...

Page 315: ...mer Replaceable Consumables CRCs Description Part Number Toner Cartridges Phaser 6200 all Yellow Toner Cartridge Standard Capacity Yellow Toner Cartridge High Capacity 016 2003 00 016 2007 00 Magenta...

Page 316: ...ts 016 1814 00 Color Printing Labels A4 8 per 100 Sheets 016 1815 00 Premium Cover Paper A 100 Sheets 016 1823 00 Premium Cover Paper A4 100 Sheets 016 1824 00 CD DVD Label and Applicator contains 1 A...

Page 317: ...s List 299 Premium Greeting Card Media w Envelopes A4 50 sheets 016 1988 00 Digital Photo Paper A 50 Sheets 016 2009 00 Digital Photo Paper A4 50 Sheets 016 2010 00 Print Media cont d Description Part...

Page 318: ...300 Phaser 6200 Color Laser Printer Service Manual Blank Page...

Page 319: ...aper Feed 320 HCF Trays 2 3 321 HCF Drive and Gears 323 Printer Frame and Drive 316 Print Engine Gears 318 Print Engine Main Drive 317 Retard Housing Assembly 324 Chute Assembly In 325 Chute Assembly...

Page 320: ...ndividual drum surface is transferred onto the surface of the IDT1 intermediate Drum Transfer 1 intermediate transfer roll 1 There are two IDT1 s one for yellow and magenta and one for cyan and black...

Page 321: ...Charged with electricity 1 Exposure 2 Develop ment 3 Charged with electricity 1 Exposure 2 Develop ment 3 Charged with electricity 1 Exposure 2 Develop ment 3 S6200 009 RTC 1 Charging with electricit...

Page 322: ...600 dpi 1200 dpi and process speed full speed half speed Setting the process speed to half speed and the video data transfer speed to twice the speed at 600 dpi attains the resolution of 1200 dpi Sta...

Page 323: ...e Laser Unit as digital signals and the laser diodes convert the image data from digital signals to optical signals data expressed with blinking laser beams If variations in the light intensity from t...

Page 324: ...ontrol is made immediately before the start of printing if any of the following conditions is satisfied First print produced after the power on Accumulative print count exceeds 16 after power on When...

Page 325: ...r motor is then driven by the calculated toner dispense time supplying toner to the developer CTD ADC Auto Density Control The patches of respective colors yellow magenta cyan and black for the toner...

Page 326: ...LED in the sensor and detects the reflected light from the transfer roller For exact density measurement the sensor output value reflected light density must be the specified value when no toner is p...

Page 327: ...nt light density setting to check if the output value of the CTD ADC sensor is within the specified range If the output value is low light density is increased If the output value is high the light de...

Page 328: ...process control This control is outlined below 1 With no toner on the Transfer Roller the output value of Sensor CTD ADC is measured to determine the threshold value 2 The patches for color registrati...

Page 329: ...the output of the CTD sensor is greater than the specified value then the controller senses installation If the output is less than the specified value the controller senses the transfer roller is no...

Page 330: ...or surface The toner low sensor may detect toner even if toner is not present or may not detect the toner even if toner is present depending on the film position when the toner motor stops This is avo...

Page 331: ...ture detected with the temperature humidity sensor print count print mode input power supply voltage and paper type Cool down During printing the temperature distribution of the heat roller becomes un...

Page 332: ...CK ROLLER T3 PAPER FEED TRAY TURN ROLL ASSY TURN CHUTE ASSY T3 TURN CHUTE ASSY T2 PAPER FEED Tray PAPER FEED PAPER PICK ROLLER T2 EXIT ROLL MID ROLL DUPLEX ROLL TRANSFER ROLLER METAL ROLL REGISTRATION...

Page 333: ...Paper transfer by the Tray 1 Turn Roll and Tray 1 Turn Chute Assy Paper transfer by the Chute Assembly Registration REGI Metal and Registration Rolls Paper transfer by the Imaging Unit IDT2 and Trans...

Page 334: ...following areas based on the configuration of the printer and the optional High Capacity Feeder Frame and Drive Assemblies 1 Developer Drive Assembly Supplies the drive to the Imaging Unit Developer 2...

Page 335: ...RN CLUTCH ASSY TURN ROLL ASSY GEAR IDLLER FEED GEAR FEED H1 PAPER FEED ROLLER PAPER TRAY REGI CHUTE Regi Clutch Regi Roll TURN CLUTCH TURN ROLL RETARD HOUSING ASSY MPT GEAR PAPER FEED R0LLER CHUTE ASS...

Page 336: ...and Tray 1 RETARD HOUSING ASSY TURN CLUTCH REGISTRATION CHUTE ASSY REGISTRATION CLUTCH IMAGING UNIT TRANSFER ROLLER MAIN DRIVE ASSY GEAR IDLER IN GEAR IDLER GEAR IDLER FEED GEAR FEED H1 GEAR FEED1 TU...

Page 337: ...er feed nudge roller are interchangeable parts in all trays 2 Side Guides Right and Left The side guides move against media to align or register the width of print media in the paper feed direction 3...

Page 338: ...ergizes the spring feed force engages the gear feed and the gear idler feed to turn and feed the paper from the paper tray This activates the pick up assembly After completion of one turn determined b...

Page 339: ...it blocks the sensor beam to trigger a low paper status The actuator position can be seen from the front of the paper tray allowing confirmation of the print media quantity 11 Paper Feed Roll See pap...

Page 340: ...and switches Controls the Feeder Drive Assembly Controls the paper pick process Distributes the DC voltage power supplied from the print engine to each component 2 Feeder Drive Assembly Supplies the d...

Page 341: ...GEAR IDLER FEED GEAR FEED H1 GEAR FEED1 PAPER PICK ASSY T3 TURN CLUTCH FRONT S6200 058 LOWER FEEDER DRIVE ASSY PICK UP ASSY T2 GEAR IDLLER IN TURN CLUTCH ASSY TURN ROLL ASSY GEAR IDLLER FEED GEAR FEED...

Page 342: ...rn roll is rotated by the main drive assembly through the turn clutch to feed paper from the MPT to the registration chute Registration Roll See Xerographics on page 333 2 Turn Clutch Transfers drive...

Page 343: ...r on the surface of the transfer roller then sends it back to the process control 2 Fuser Assembly See Transfer Roller and Fuser Assembly on page 331 3 Toner Full Sensor Detects when the waste toner c...

Page 344: ...326 Phaser 6200 Color Laser Printer Service Manual Chute Assembly Out Duplex 1 2 4 5 6 7 8 3 S6200 007...

Page 345: ...ing assembly 4 Gear Main Drive See Roll Feed Assembly 5 MPT Gear See Roll Feed Assembly 6 Feed Roll Assembly When the MPT feed soleniod energizes the MPT gear and the gear idler are engaged by the for...

Page 346: ...oll mid roll and duplex roll 2 Mid Roll See Exit Roll 3 Exit Roll Rotates through the drive from the Duplex Motor and drives the fused print media partially into the output tray where it then reverses...

Page 347: ...SY CHUTE ASSY EXIT CHUTE ASSY OUT GEAR 48 GEAR 40 42 GEAR 48 GEAR 40 42 GEAR 42 GEAR 30 GEAR ROLL GEAR ROLL FRONT S6200 050 DUPLEX MOTOR ASSY GEAR ROLL EXIT ROLL GEAR ROLL MID ROLL GEAR 30 DUPLEX ROLL...

Page 348: ...ding edge of the paper arrives at the registration rubber roll metal roll it buckles the paper to correct the skew at the leading edge 3 OHP Sensor The OHP sensor can sense reflected light detecting t...

Page 349: ...Heat Lamp Thermostat Temperature Sensor Belt Unit Exit Roll Assembly Exit Sensor CRUM 2 Exit Sensor Detects passage of the print media after fusing 3 Fuser Fan Cools the fuser assembly to prevent over...

Page 350: ...332 Phaser 6200 Color Laser Printer Service Manual Fuser Drive Assembly Transmission Route FUSER DRIVE ASSY Heat Roll FUSER ASSY Gear Exit Exit Roll Assy S6200 034...

Page 351: ...M C K RTC Y M C K Refresher Y M C K IDT 1 IDT 2 IDT 1 IDT 2 Cleaner IDT 1 Cleaner 2 Laser Unit The Laser Unit is an exposure unit that generates the laser beams to form an electrostatic latent image o...

Page 352: ...it Charge Voltage Contacts 1 Charge Voltage 2 Developer Voltage 3 IDT2 Voltage 4 IDT2 Refresher Cleaner 5 IDT1 Voltage 6 IDT1 Refresher Cleaner 7 Drum Refresher Cleaner 8 Drum Ground Contacts Printer...

Page 353: ...Theory of Operation 335 1 IDT2 2 IDT2 Refresher Cleaner 3 IDT1 4 IDT1 Refresher Cleaner 5 Drum Refresher Cleaner 6 Developer 7 Charge Roll Imaging Unit Left Side View S6200 290 7 6 5 4 3 2 1...

Page 354: ...ottles containing toner mixture 10 11 12 13 Toner Cartridge Holder Assembly and Toner Motors Y M C K The Toner Cartridge Holder Assemblies each contain a toner motor which supplies the drive to the Ag...

Page 355: ...Theory of Operation 337 1 Agitator Assembly with film 2 Toner Motor 3 Auger Assembly 4 Auger Tube S6200 281 4 3 1 2...

Page 356: ...n Route Developer Assembly Transmission Route TONER CARTRIDGE Agitator TONER MOTOR ASSY GEAR IDLER1 GEAR IDLER2 GEAR AUGER AUGER ASSY GEAR TCRU GEAR AGITATOR AGITATOR ASSY Film PIPE AUGER S6200 279 DE...

Page 357: ...m the sensors and switches Incorporates functions of the High Voltage Power Supply Major Functions Communicates with the Image Processor Board Receives information from the sensors and or switches Con...

Page 358: ...rom the sensors and switches Controls the motor in the main drive assembly developer drive assembly fuser drive assembly duplex motor assembly and the holder toner cartridge motor assembly Distributes...

Page 359: ...ard 12 3 Engine Control Board Motor Driver Board 13 3 Connects Engine Control Board Sub HVPS Fuser Harness Assembly Harness Assembly FRONT 1A and the CTD ADC Harness Assembly 14 3 Engine Control Board...

Page 360: ...rd 132 1 Chute Assembly Out MPT Feed Solenoid FRONT 1A Harness Assembly 133 1 Chute Assembly Out Duplex Jam Sensor FRONT 1A Harness Assembly 134 1 Chute Assembly Out Full Stack Sensor FRONT 1A Harness...

Page 361: ...dity Harness Assembly 232 2 Fuser Assembly FRONT 1A Harness Assembly 311 3 Engine Control Board LVPS Assembly 321 3 OHP Sensor Engine Control Board 431 1 Holder Assembly MQ Y Toner Present Sensor Moto...

Page 362: ...ver Board 513 1 Holder Assembly MQ C Toner Motor Motor Driver Board 514 1 Holder Assembly MQ K Toner Motor Motor Driver Board 710 1 Plate Dispenser L EEPROM Harness Assembly 810 4 High Capacity Feeder...

Page 363: ...Plug Jack Locator Maps 345 Map 1 S6200 264...

Page 364: ...346 Phaser 6200 Color Laser Printer Service Manual Map 2 S6200 265...

Page 365: ...Plug Jack Locator Maps 347 Map 3 S6200 266...

Page 366: ...348 Phaser 6200 Color Laser Printer Service Manual Map 4 S6200 267...

Page 367: ...ize T2 Tray 2 Harness Assembly 822 Sensor No Paper T2 Tray 2 Harness Assembly 823 Sensor Low Paper T2 Tray 2 Harness Assembly 824 Solenoid Feed Tray 2 Circuit Board HCF 825 Assembly Clutch Turn T2 Cir...

Page 368: ...350 Phaser 6200 Color Laser Printer Service Manual Map 5 S6200 268...

Page 369: ...Wiring Diagrams 351 Wiring Diagrams This section of the manual contains all the wiring diagrams for the Phaser 6200 Color Laser Printer and the optional trays 2 and 3...

Page 370: ...L10 1 1 Toner Motor K PL10 1 1 P J514 LASER ASSY PL9 1 1 P J151 P J71 P J710 IMAGE UNIT PL9 1 3 CRUM EEPROM PL10 1 16 P J144 TONER FULL SENSOR PL5 1 13 P J141 P J142 P J24 HUM TEMP SENSOR PL3 2 2 P J2...

Page 371: ...C P J41 24 5VDC P J11 17 5VDC 2 7 SG P J165 3 P J61 6 3 3VDC P J41 23 3 3VDC P J11 18 3 3VDC 4 5 SG 24VDC Supply 5VDC Supply 3 3VDC Supply 22 19 SG 21 20 SG P J165 8 6 7 P J61 1 3 2 P J42 13 12 29 P J...

Page 372: ...PULL UP 3 3VDC SG TRAY1 NO PAPER SENSED H 3 3VDC P J42 19 P J12 12 P J473 3 2 1 P J47 8 9 10 PULL UP 3 3VDC SG TRAY1 LOW PAPER SENSED H 3 3VDC P J42 20 P J12 11 P J47 11 12 FEED SOLENOID Tray1 PL3 3...

Page 373: ...15 16 P J41 29 28 27 26 25 FSR TDB FSR A FSR TDA DA_FSRMOT P J52 1 2 3 4 5 6 Interlock 24VDC FUSER DRIVE ASSY PL5 1 18 I L 24VDC I L 24VDC FSR_A FSR_B FSR_XA FSR_XB M DUP A P J12 5 6 7 8 29 P J42 26...

Page 374: ...SW TCRU_K ON L 3 3VDC P J441 1 2 3 P J51 16 15 SG NOTNR_Y P J12 21 P J42 10 NOTNR_CHK_C P J442 1 2 3 P J51 18 17 SG NOTNR_M P J443 1 2 3 P J51 34 33 SG NOTNR_C P J444 1 2 3 P J51 36 35 SG NOTNR_K 22 9...

Page 375: ...2 5 4 3 2 1 M TMOT_M_A TMOT_M_B TMOT_M_XA TMOT_M_XB P J11 33 34 35 36 P J41 8 7 6 5 P J51 19 20 21 22 23 Interlock 24VDC Toner Motor C Control TCRU HOLDER ASSY C PL10 1 3 I L 24VDC TMOT_C_A TMOT_C_B T...

Page 376: ...J232 A5 A4 A3 J232 A2 P321 A1 A2 A3 P321 A4 18 19 P J13 20 21 3 3 J138 2 P138 4 1 5 A1 A5 Exit Sensor P323 3 2 1 P321 P144 PULL UP 3 3VDC SG EXIT PAPER SENSED L 3 3VDC Temp Sensor J322 2 1 SG FUSER_ST...

Page 377: ...A_Y MO_D_K MO_C_C MO_B_M MO_A_Y XPDATA_D_K XPDATA_C_C XPDATA_B_M XPDATA_A_Y 5VDC Interlock 24VDC 4 3 2 P J140 1 5 6 10 9 8 P J140 7 P J152 1 2 3 4 5 6 7 Scanner Motor M P J153 1 2 3 SOS BOARD PLATE DI...

Page 378: ...NER FULL PL5 1 13 5VDC TONER FULL SENSED H 3 3VDC SG P J13 12 13 14 15 16 P1361 5 J1361 1 4 2 3 3 2 4 1 5 P J136 5 4 3 2 1 CTD SENSOR ADC ASSY PL5 1 11 ADC VOUT 5VDC SG ADC MONITOR GLED 5VDC 5VDC SENS...

Page 379: ...P ON L 24VDC BTR_M ON L 24VDC DTS ON L 24VDC HV_MONI_BTR_V P J702 1 P J802 1 IDT2 IDT2 CLEANER HTC P J701 1 P J801 1 IDT1 IDT1 CLEANER P J805 1 IDT1 IDT2 RFB P J804 1 P J601 1 P J602 1 P J603 1 P J604...

Page 380: ...3VDC P J13 10 11 P139 2 J139 10 1 11 P132 2 J132 1 1 2 SOLENOID MPT FEED PL6 1 40 I L 24VDC MPT FEED SOL ON L 24VDC Interlock 24VDC P J18 1 2 3 PULL UP 3 3VDC 3 3VDC SG REGI PAPER SENSED L 3 3VDC P J1...

Page 381: ...4 15 16 17 18 19 20 P J221 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 P220 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 J2211 P31 1 2 TEST PRINT ON L 3 3VDC SG ENGINE CONTROL BOARD PL12...

Page 382: ...RD PL14 5 1 ENGINE CONTROL BOARD PL12 1 1 Low Paper Sensor T2 PL14 5 7 P J823 FEED SOLENOID T2 PL14 4 17 TURN CLUTCH ASSY T2 PL14 4 18 P J81 P J21 P J210 2 P J810 No Paper Sensor T3 PL14 4 4 PAPER SIZ...

Page 383: ...810 B7 P810 B7 J210 A7 P210 A7 B8 B6 A8 A6 B9 B5 A9 A5 B10 B4 A10 A4 A13 A2 B13 B1 I L 24VDC P J21 2 P J81 25 J810 A2 P810 A13 J210 B2 P210 B12 25 2 I L 24VDC B12 B2 A12 A2 1 26 RTN A1 A14 B1 B13 26 1...

Page 384: ...C SG TRAY2 LOW PAPER SENSED H 3 3VDC P J82 11 12 FEED SOLENOID Tray2 PL14 4 17 P824 2 J824 1 1 2 I L 24VDC TRAY2 FEED SOL ON L 24VDC P J81 20 P J21 7 P J82 13 14 TURN CLUTCH ASSY Tray2 PL14 4 18 P825...

Page 385: ...DC TRAY3 FEED SOL ON L 24VDC P J81 19 P J21 8 P J83 13 14 P835 2 J835 1 1 2 I L 24VDC TRAY3 TURN CL ON L 24VDC 3 3VDC Interlock 24VDC Interlock 24VDC J810 B6 P810 B8 J210 A6 P210 A8 B5 B9 A5 A9 B4 B10...

Page 386: ...368 Phaser 6200 Color Laser Printer Service Manual Blank Page...

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