WPT POWER WPD-02, Installation & Maintenance Manual

Page: 2 / 38

WIM-PD-002_B Page 2 of 38
Table of Contents
1.0 Signal Words & Definitions ..................................................................................................................................................................... 3
2.0 Introduction ........................................................................................................................................................................................... 4
2.1 Product Description .......................................................................................................................................................................... 5
3.0 Section View of Basic Unit, Parts List ....................................................................................................................................................... 6
4.0 Installation ............................................................................................................................................................................................. 7
4.1 Requirements for Proper Operation and Service Life ......................................................................................................................... 8
4.2 Installing the Unit .............................................................................................................................................................................10
4.3 Coupling Replacement .....................................................................................................................................................................13
5.0 Disassembly ..........................................................................................................................................................................................15
5.1 Remove PTO from Pump Drive .........................................................................................................................................................15
5.2 Remove all Auxiliary Attachments. ...................................................................................................................................................15
5.3 Remove Pump Drive for Disassembly ...............................................................................................................................................15
6.0 Assembly ..............................................................................................................................................................................................17
6.1 Prepare and Install Main Shaft Assembly .........................................................................................................................................17
6.2 Prepare and Install Intermediate Shaft Assembly .............................................................................................................................18
6.3 Prepare and Install the Drive Gear Assembly ....................................................................................................................................19
6.4 Install Input Housing and Set the Axial Endplay. ...............................................................................................................................20
6.5 Finalize the Main Shaft Assembly .....................................................................................................................................................21
6.6 Install Domed Covers, Head, Extension, and/or Auxiliary Equipment. ..............................................................................................21
6.7 Internal Heat Exchanger Installation (if equipped) ............................................................................................................................22
6.8 Installing a head clutch (if equipped). ...............................................................................................................................................23
6.9 Installing a circulation pump (if equipped). .......................................................................................................................................24
6.10 Installing a head PTO (if equipped). ..................................................................................................................................................24
6.11 Installing a Blank Head Face Cover Installation (If needed). ..............................................................................................................24
7.0 Maintenance .........................................................................................................................................................................................25
7.1 Maintenance schedule .....................................................................................................................................................................26
7.2 Oil Level Check .................................................................................................................................................................................27
7.3 Approved Oil with Operating Speeds ................................................................................................................................................28
7.4 Oil Temperature Specification ..........................................................................................................................................................28
8.0 Heat Exchanger .....................................................................................................................................................................................29
8.1 Typical Closed Loop Cooling System (if applicable) .............................................................................................................................29
8.2 Internal Heat Exchanger (if applicable) ..............................................................................................................................................29
9.0 Circulation Pump Configurations............................................................................................................................................................30
9.1 “ Y” Side [Output] without extensions with WP3 -02-003 pump .............................................................................................................30
9.2 “Z” Side [input] with extensions with WP3-02-003 pump .......................................................................................................................31
9.3 “Z” Side [input] without extensions with WP3 -02-002 pump ..................................................................................................................32
9.4 “Y” Side [Output] with extensions with WP3-02-002 pump.....................................................................................................................33
10.0 Tables ...................................................................................................................................................................................................34
11.0 General Storage Guidelines ...................................................................................................................................................................35
12.0 Trouble Shooting Guide .........................................................................................................................................................................36