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PNEUMATIC MAST WITH REMOTE LOCKING SYSTEM
OPERATING INSTRUCTIONS
TP-5580101-A
FEBRUARY 2022
5.6 Mast Installation External Mount............................................................................. 81
5.6.1 External Mount Quick Summary ................................................................... 82
5.6.2 External Mount Detailed Instructions ............................................................ 83
5.6.2.1 Select a Suitable Mounting Location..................................................... 83
5.6.2.2 Install the Shelf Bracket (Optional)........................................................ 84
5.6.2.3 Attach the Base Plate to the Mast......................................................... 85
5.6.2.4 Position the Mast................................................................................... 86
5.6.2.5 Install the External Support Bracket...................................................... 86
5.6.2.6 Secure the Base Plate to the Mounting Surface ................................... 93
5.6.2.7 Install the Turning Handles (Rotatable Mast Systems Only)................. 94
5.7 Mast Installation: Internal Mount ............................................................................. 95
5.7.1 Internal Mount: Quick Summary ................................................................... 96
5.7.2 Internal Mount Detailed Instructions ............................................................. 97
5.7.2.1 Select a Suitable Mounting Location..................................................... 97
5.7.2.2 Begin Installation of the Internal Mounting Kit....................................... 98
5.7.2.3 Lower Mast through the Internal Mounting Kit .................................... 102
5.7.2.4 Attach the Base Plate to the Mast....................................................... 102
5.7.2.5 Position the Mast................................................................................. 103
5.7.2.6 Secure the Base Plate to the Mounting Surface ................................. 103
5.7.2.7 Complete Installation of the Internal Mounting Kit............................... 104
5.8 Install the Control and Pneumatic Systems .......................................................... 108
5.8.1 Control and Pneumatic Systems Installation Quick Summary.................... 108
5.8.2 Control and Pneumatic Systems Installation Detailed Instructions............. 109
5.8.2.1 Install the Drain and Relief Fittings ..................................................... 109
5.8.2.2 Install the Air Supply ........................................................................... 111
5.8.2.3 Install the Control Box ......................................................................... 112
5.8.2.4 Connect the Air Supply to the Control Box.......................................... 113
5.8.2.5 Connect the Control Box to the Mast .................................................. 114
5.8.2.6 Exhaust the Control Box (Optional)..................................................... 115
5.8.2.7 Connect the HHRC to the Control Box (Optional Installation)............. 116
5.8.2.8 Connect Customer Power to the Control Box ..................................... 118
5.9 Install the Drain Kit................................................................................................ 119
5.10 Install the Magnetic Warning Kit ......................................................................... 121
5.11 Additional Accessory Installation ........................................................................ 125
5.12 Test the Installation............................................................................................. 125
5.13 Install Payload..................................................................................................... 126
6 Operation.......................................................................................................... 127
6.1 Pre-Operation Check ............................................................................................ 127
6.2 Operation Equipment ............................................................................................ 128
6.3 Mast System Operation ........................................................................................ 128
6.3.1 Prepare the System .................................................................................... 129
6.3.2 Extend the Mast.......................................................................................... 129
6.3.2.1 Partial Extension Applications............................................................. 130
6.3.2.2 Mast Extension Procedures ................................................................ 132
6.3.3 Lower the Mast ........................................................................................... 135
7 Transportation.................................................................................................. 137
7.1 General Transportation ......................................................................................... 137
7.2 Shipping ................................................................................................................ 138
8 Maintenance and Adjustments....................................................................... 139
Summary of Contents for 10-60 HDL
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