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Vertiv

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+24 VDC Power System User Manual (Section 6013)

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Rev. G

173

List RD and RE Shunt POD Circuit Card Replacement

One Shunt POD Circuit Card (battery current monitoring) is located within the List RD and RE assembly, which
is located on the rear of the Distribution Cabinet. To replace this circuit card perform the following procedure.

Refer to

as this procedure is performed.

WARNING!

Circuit cards used in this equipment contain static-sensitive devices. Read the Static

Warning page at the front of this manual before performing the following procedure.

NOTE!

When performing any step in this procedure that requires removal of existing hardware, retain all

hardware for use in subsequent steps.

Procedure

1.

Observe the admonishments presented at the beginning of this section, and those encountered in this
procedure.

2.

Performing this procedure may activate external alarms. Do one of the following. If possible, disable
these alarms. If these alarms cannot be easily disabled, notify the appropriate personnel to disregard
any future alarms associated with this system.

3.

Remove the rear cover of the List RD or RE assembly.

WARNING!

Damage to the circuit card may result if the next step is not followed.

4.

Connect an approved grounding strap to your wrist. Attach the other end to a suitable ground.

DANGER!

Performing the next steps exposes service personnel to battery potential. Exercise extreme

caution not to inadvertently contact or have any tool inadvertently contact any energized electrical
termination.

5.

Unplug the wire harness from connector J1 on the circuit card.

6.

Remove the one screw that secures the circuit card. Carefully lift the circuit card from its mounting
posts, and remove.

7.

Set "Shunt Capacity Selection” and “Shunt POD Identification” Switches S1 and S2 on the replacement
circuit card to match the setting on the existing circuit card. You can refer to "Setting Wiring Options" in
the separate INSTALLATION INSTRUCTIONS (SECTION 6012) for details.

8.

Place the circuit card over its mounting posts and carefully press down at each post until fully seated.
Install and tighten the one mounting screw.

9.

Remove the grounding wrist strap.

10.

Reinstall the rear cover of the List RD or RE assembly.

11.

Enable the external alarms, or notify appropriate personnel that this procedure is finished.

12.

Ensure that there are no local or remote alarms active on the system.

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Summary of Contents for 581126000

Page 1: ...NetSure 24 VDC Power System User Manual Section 6013 Revision G Specification Number 581126000 Model Number 700NVBA ...

Page 2: ...he correct methods tools and materials to be used in performing procedures not specifically described in this document This document may contain confidential and or proprietary information of Vertiv Group Corporation and its receipt or possession does not convey any right to reproduce disclose its contents or to manufacture or sell anything that it may describe Reproduction disclosure or use witho...

Page 3: ... WinLink Software User Instructions 41 MCA Ethernet Card WEB Interface User Instructions 41 Battery Temperature Probe Concentrator Module TXM 41 Local Controls and Indicators 41 Location and Identification 41 MCA Display 43 MCA Front Panel Accessed Interface Pad 43 Low Voltage Disconnect NOR INH Switch and INH Indicator if low voltage disconnect load contactor is furnished 46 Manual Battery Discon...

Page 4: ... Period 61 Performing an Alarm Relay Test 62 Setting MCA Audible Alarm Cutoff Reset Time Period 64 Setting Rectifier Module PCU Converter Module Fan Speed Control Normal and Variable Speed Feature 65 Description 65 Enabling or Disabling the Rectifier Module Converter Module Variable Speed Fan Control Feature 65 Setting the Alternating Display Feature 66 Enabling or Disabling the Alternating Displa...

Page 5: ...System Output Voltage Reading 92 Calibrating Subsystem If Connected Output Voltage Reading 93 Returning System and Subsystem Output Voltage Reading Calibrations to their Default Values 94 Calibrating Battery Charge Digital Temperature Compensation Slope 95 Calibrating Battery Charge Digital Temperature Compensation Maximum Voltage 96 Calibrating Battery Charge Digital Temperature Compensation Mini...

Page 6: ...leshooting Procedures 130 Converter Module Troubleshooting Procedures 130 Troubleshooting Information 131 General 131 Adjustments 131 MCA Messages 131 Additional MCA Messages 132 Bypass Circuit Card Requirement 132 Updating the Inventory after Changes to the System Have Been Made 133 Replacement Information 134 Replacement Assemblies 134 Replacement Cables 134 Replacement Procedures 134 Replacing ...

Page 7: ...cing a Distribution Bus Assembly All Lists except RA RB RC RD and RE 185 Replacing a List RA RB Battery Disconnect Contactor 200 Replacing a List RC RD RE Battery Disconnect Contactor 203 Adding a Battery Charge Digital Temperature Compensation Probe to a Previously Operated System 206 Removing a Battery Charge Digital Temperature Compensation Probe from a Previously Operated System 207 ...

Page 8: ...d ANSI OSHA This admonition is not used for situations that pose a risk only to equipment data or service even if such use appears to be permitted in some of the applicable standards OSHA ALERT Alerts the reader to an action that must be avoided in order to protect equipment software data or service ISO ALERT Alerts the reader to an action that must be performed in order to prevent equipment damag...

Page 9: ...m AC input voltage capable of producing fatal electrical shock AC input power must be completely disconnected from the branch circuits wiring used to provide power to the system before any AC electrical connections are made Follow local lockout tagout procedures to ensure upstream branch circuit breakers remain de energized during installation DO NOT apply AC input power to the system until all el...

Page 10: ...d for the work to be performed Ensure that wrenches with more than one working end have only one end exposed Do not lay tools or metal parts on top of batteries Disconnect charging source prior to connecting or disconnecting battery terminals Risk of explosion if battery is replaced with an incorrect type or if polarity is reversed Recommended to replace batteries with the same manufacturer and ty...

Page 11: ...orized and properly trained personnel should be allowed to install inspect operate or maintain the equipment Do not work on LIVE parts If required to work or operate live parts obtain appropriate Energized Work Permits as required by the local authority per NFPA 70E Standard for Electrical Safety in the Workplace Hazardous Voltage DANGER HAZARD OF ELECTRICAL SHOCK More than one disconnect may be r...

Page 12: ...ad and follow wrist strap manufacturer s instructions outlining use of a specific wrist strap 3 Do not touch traces or components on equipment containing static sensitive components Handle equipment containing static sensitive components only by the edges that do not have connector pads 4 After removing equipment containing static sensitive components place the equipment only on conductive or anti...

Page 13: ...pairs and where and how to have other than routine repairs e If through abnormal circumstances harm to the telephone lines is caused it should be unplugged until it can be determined if your device or the telephone line is the source If your device is the source it should not be reconnected until necessary repairs are effected f Should the telephone company notify you that your device is causing h...

Page 14: ...Vertiv 24 VDC Power System User Manual Section 6013 Rev G 14 This page is intentionally blank ...

Page 15: ... separate INSTALLATION MANUAL and the CD CARRIER MANUAL it is also provided on the CD System Description A 24V DC up to 4000 amperes Power System This power system is designed to power a load while charging a negative grounded battery This power system is capable of operating in a batteryless installation or off battery for maintenance purposes The power system is designed for operation with the n...

Page 16: ...ions Module Mounting Assembly The system contains one or more Module Mounting Shelf Assemblies each of which houses Rectifier Modules PCUs and optional DC DC Converter Modules Rectifier Modules PCUs The system contains Rectifier Modules PCUs which provide load power battery float current and battery recharge current during normal operating conditions Optional DC DC Converter Modules Where 48VDC lo...

Page 17: ...ction 6013 Rev G 17 NAVIGATING THE MCA Navigating the MCA is an easy process You just have to remember a few key combinations as shown in the following chart ALARM CUTOFF MAJOR MINOR AC TEST EQ FUNCTION SELECT FUNCTION SET YES ENTER NO DISPLAY ...

Page 18: ...ue or setting requires four 4 steps 1 With the current value or setting being displayed simultaneously press ENTER and ALARM CUTOFF 2 To increase the value or change the setting press YES To decrease the value or change the setting press NO 3 With the correct value or setting being displayed press ENTER 4 To accept the change at the ARE YOU SURE prompt press YES To reject the change at the ARE YOU...

Page 19: ...played Only installed SYS LOADs are displayed Only installed SUB LOADs are displayed Only installed LVDs are displayed Subsystem entries are not displayed if no subsystem is installed Low voltage disconnect entries are not displayed if no LVDs are installed The Adjust LVD entry is not displayed if no LVDs are installed The CAL SUB entry is not displayed if no subsystem is installed The RESTORE MFG...

Page 20: ... or Display has timed out No 2 ALARM EMERG STOP Main Alarm Menu Displays if a Rectifier Module PCU emergency shutdown or fire alarm disconnect signal is applied to the system No 3 ALARM LVD ACTIVE Main Alarm Menu Displays if any low voltage disconnect circuit has disconnected No 4 ALARM SYS 50 BOD or ALM VERY LO VOLT or ALARM LO VOLTAGE Main Alarm Menu Displays if system voltage decreases to a pre...

Page 21: ...urs No 13 ALARM ALL AC OFF Main Alarm Menu Displays if AC input voltage to all Rectifier Modules PCUs decreases to a preset non adjustable value No 14 ALARM HI AC LINE Main Alarm Menu Not implemented in this system No 15 ALM PCUs FAIL or ALARM MRFA or ALARM 1 RFA or NO PCUs FOUND Main Alarm Menu Displays if any Rectifier Module PCU fail alarm occurs number of failed Rectifier Modules PCUs or Multi...

Page 22: ...S ACTIVE is displayed No 22 LVD ACTIVATED LVD Alarm Menu Displays which low voltage disconnect circuit operated either 1A 1B 2A 2B 3A and or 3B the designation of the LVD alarm either 1A 1B 2A 2B 3A or 3B No 23 RECONNECT LVD LVD Alarm Menu Allows manual reconnection of an activated low voltage disconnect circuit the designation of the LVD circuit either 1A 1B 2A 2B 3A or 3B The first activated LVD...

Page 23: ...emperature Alarm Menu Displays if battery temperature increases to a preset adjustable value the designation of the temperature probe No 28B TEMP SENSOR LO Temperature Alarm Menu Displays if battery temperature decreases to a preset adjustable value the designation of the temperature probe No 28C MAIN ALARM MENU Temperature Alarm Menu Moves you back to this menu No 28D NORMAL DISPLAY Temperature A...

Page 24: ...urrent Limit setting because the Limit feature is inhibited due to Shunt Type alarms are present or Shunt No Reply alarms are present or a 10 of system capacity mismatch between the Rectifier Module PCU output current and the sum of the system and battery shunt currents is present No 35 LVD NO REPLY or LVD EPROM FAIL or LVD A D FAILED or LVD RELAY FAIL or LVD NO MCA CMD MCA Alarm Menu Displays if ...

Page 25: ...oat or test equalize mode as determined by the setting displayed before the ARE YOU SURE prompt or The user tried to set Float Mode while the external test equalize input switch was on Yes see System Operating Procedures 43 ADJUSTMENT MENU Function Menu Moves you forward to this menu No 44 CONFIGURE MENU Function Menu Moves you forward to this menu No 45 CALIBRATION MENU Function Menu Moves you fo...

Page 26: ...l Menu Displays if Rectifier Module PCU internal converter circuit failed the designation of the Rectifier Module PCU No 55 PCU HIGH TEMP PCU Detail Menu Displays if Rectifier Module PCU high temperature alarm active the designation of the Rectifier Module PCU No 56 PCU OPEN SENSE PCU Detail Menu Displays if an external sense lead opens the designation of the Rectifier Module PCU No 57 PCU SWITCH ...

Page 27: ...current is in current limit or total battery discharge current value No 65B T SENSOR ºC Measurement Menu Displays the Sensor Temperature ºC value the designation of the temperature probe No 66 FUNCTION MENU Measurement Menu Moves you back to this menu No 67 NORMAL DISPLAY Measurement Menu Moves you to the beginning of the MCA Menu Tree SYSTEM OK or ALARMS ACTIVE is displayed No 68 ADJUST SYSTEM Ad...

Page 28: ...tage Shutdown feature disabled or enabled Yes see System Operating Procedures 73C DISPLAY ROLL OFF or DISPLAY ROLL ON Configure Menu Displays the alternating display feature disabled or enabled Yes see System Operating Procedures 74 SET PCU ON OFF Configure Menu Moves you to the Rectifier Module PCU Enable Menu No 74A LOW SPEED FAN OFF or LOW SPEED FAN ON Configure Menu Displays the Rectifier Modu...

Page 29: ...feature is disabled and the system must be manually returned to the float mode if placed in the test equalize mode or If manually initiated timed test equalize feature is enabled and the system is placed in the test equalize mode via the MCA interface remaining test equalize time is displayed Note When TEST EQ MAN STOP or END TEQ HRS is being displayed press and release the ALARM CUTOFF and FUNCTI...

Page 30: ...Adjustments 81 CAL SUB V Calibration Menu Allows calibration of the display meter for subsystem output voltage reading Yes see MCA System Adjustments 82 RESTORE MFG CAL Calibration Menu Returns system voltage calibration and subsystem voltage calibration values back to their factory defaults When the CAL SYS or CAL SUB setting has been changed the setting can be returned to its default value by pe...

Page 31: ...ee MCA System Adjustments 84 FUNCTION MENU Calibration Menu Moves you back to this menu No 85 NORMAL DISPLAY Calibration Menu Moves you to the beginning of the MCA Menu Tree SYSTEM OK or ALARMS ACTIVE is displayed No 86 SYSLOAD A System Load Menu Displays individual load current through a system shunt designation of the system load shunt value No 87 MEASUREMENT MENU System Load Menu Moves you back...

Page 32: ...rent through a battery shunt designation of the battery shunt value No 94B MEASUREMENT MENU Battery Load Menu Moves you back to this menu No 94C NORMAL DISPLAY Battery Load Menu Moves you to the beginning of the MCA Menu Tree SYSTEM OK or ALARMS ACTIVE is displayed No 95 FLOAT V System Adjustment Menu Displays float voltage set point Yes see MCA System Adjustments 96 TEST EQ V System Adjustment Me...

Page 33: ...played No 103 SYS HV1 V or HI FLOAT V Alarm Adjustment Menu Displays high voltage alarm 1 high float alarm set point Yes see MCA System Adjustments 104 SYS HV2 V or HI VOLTAGE V Alarm Adjustment Menu Displays high voltage alarm 2 high voltage alarm set point Yes see MCA System Adjustments 105 SYS BOD V or LO FLOAT V Alarm Adjustment Menu Displays battery on discharge low float alarm set point Yes ...

Page 34: ... Adjustment Menu Displays the low temperature alarm set point or that this feature has been disabled ºC current setting for the low temperature alarm the designation of the temperature probe Yes see MCA System Adjustments 111 TEST ALM RELAYS or TESTING RELAY or Alarm s Active Alarm Adjustment Menu Activates the alarm relay test feature or indicates this feature is currently in progress or The user...

Page 35: ...econnect Yes see MCA System Adjustments 116 ADJUSTMENT MENU LVD Adjustment Menu Moves you back to this menu No 117 NORMAL DISPLAY LVD Adjustment Menu Moves you to the beginning of the MCA Menu Tree SYSTEM OK or ALARMS ACTIVE is displayed No 118 PCU TYPE A or PCU TYPE or NO PCUs FOUND Inventory Menu Display of installed Rectifier Modules PCUs and their type Amperage the designation of the Rectifier...

Page 36: ... SET ENTER pushbuttons simultaneously to change the value of the displayed entry The display changes to A PLACES where is the Rectifier Module PCU amperage and is the total filled and empty number of available mounting positions in the system for this amperage Rectifier Module PCU Use the FUNCTION SET YES or NO pushbutton to increment or decrement respectively the value Press the FUNCTION SET ENTE...

Page 37: ...TEMP SENSORS Inventory Menu Indicates if an analog battery charge temperature compensation module is installed or Indicates if a digital battery charge temperature compensation probe is installed the designation of the temperature probe or Indicates if temperature compensation is not installed No 122 SUBSYS INSTALLED or NO SUBSYS FOUND Inventory Menu Indicates if a subsystem is installed or is not...

Page 38: ...ns simultaneously to activate this operation At the ARE YOU SURE prompt press either the FUNCTION SET YES pushbutton to perform the operation or the FUNCTION SET NO pushbutton to cancel this operation or REPLACE PCUs is automatically displayed when a new Rectifier Module PCU is detected and a PCU no reply alarm is active or becomes active within two minutes The message is displayed for 2 minutes T...

Page 39: ...ventory and then displays the CURRLIM A message 125 CONFIGURE MENU Inventory Menu Moves you back to this menu No 126 NORMAL DISPLAY Inventory Menu Moves you to the beginning of the MCA Menu Tree SYSTEM OK or ALARMS ACTIVE is displayed No 127 SPECNO Inventory Menu Displays MCA Configuration Spec No No 128 MCA SWV Inventory Menu Displays MCA software revision number No 129 REM SWV Inventory Menu Dis...

Page 40: ...ushbuttons simultaneously to change the TR setting for this Rectifier Module PCU At the ARE YOU SURE prompt press either the FUNCTION SET YES pushbutton to accept the new setting or the FUNCTION SET NO pushbutton to cancel this operation without changing the existing setting the designation of the Rectifier Module PCU Rectifier Modules PCUs cannot be turned on or off if energy management is active...

Page 41: ...n the WinLink program MCA Ethernet Card WEB Interface User Instructions Refer to the MCA Ethernet Card WEB Interface User Instructions Section 5982 Section 5982 can be accessed from the CD Electronic Documentation Package furnished with your system Battery Temperature Probe Concentrator Module TXM Battery Temperature Probe Concentrator Module TXM Instructions Section 5940 can be accessed from the ...

Page 42: ...inet NOR INH 1 2 9 8 3 4 5 6 7 1 1 3A 5A Main Bay Only Main and Supplemental Bays SELECT INHIBIT BEFORE REPLACING LVD CONTROL CARD SWITCH INHIBITS THIS BAY ONLY List RB Only Inside Cabinet BAT DISC NORM DISC List RC and RD Only Inside Cabinet BATTERY DISCONNECT NORM DISC ALARM CUTOFF MAJOR MINOR AC TEST EQ FUNCTION SELECT FUNCTION SET YES ENTER NO DISPLAY ALARM CUTOFF TEST EQ AC MINOR MAJOR DISTRI...

Page 43: ...ailable FUNCTION SET YES FUNCTION SET NO Pushbuttons Used to increase or decrease the value of the currently selected menu entry when in the adjustment or change setting mode Note Pressing the FUNCTION SET YES and NO pushbuttons simultaneously moves the user to the Initial Message display beginning Note When in the adjustment or change setting mode depressing the FUNCTION SET YES pushbutton after ...

Page 44: ...nt temperature alarm activates if battery charge digital temperature compensation probe installed Digital temperature compensation probe failure if battery charge digital temperature compensation probe installed Rectifier Module emergency shutdown or fire alarm disconnect signal applied to system Both redundant low voltage disconnect circuits activate to disconnect a load if LVD installed Subsyste...

Page 45: ...rrent Alarm Battery Current Limit Inhibited Alarm One of the following causes an MCA failure MCA sense fuse open No sense voltage detected Bad shunt type detected Shunt communications lost Remote communications lost Display communications lost LVD maintenance inhibit switch is activated if LVD installed AC Indicator Illuminates green if AC input voltage to all Rectifier Modules is greater than the...

Page 46: ...ction this switch should NOT be left in the INH position Refer to Table 2 Table 2 Load Low Voltage Disconnect Control and Indicator Control Indicator Description NOR INH Normal Inhibit Switch NOR Normal Switch Position INH Inhibit Switch Position This is a locking type toggle switch To operate switch pull out switch handle and move handle left or right to desired position Release handle to lock in...

Page 47: ...ion This is a locking type toggle switch To operate switch pull out switch handle and move handle left or right to desired position Release handle to lock into new position Placing the switch in this position causes the associated contactor to open thus disconnecting battery from the power system and loads Returning the switch to this position reconnects battery to the power system and loads BAT D...

Page 48: ... Alarm Major Alarm Major Alarm Major Alarm Relay K2 Minor Alarm Minor Alarm Minor Alarm Minor Alarm Relay K3 High Voltage 1 Alarm High Voltage 1 Alarm High Voltage 1 Alarm Test EQ Mode Indication 2 Relay K4 High Voltage 2 Alarm Rectifier Module Fail Major Alarm MCA Fail Alarm Fuse Alarm Relay K5 Battery On Discharge Alarm Battery On Discharge Alarm Battery On Discharge Alarm Battery On Discharge A...

Page 49: ...ge Alarm Activates if system output voltage decreases to a preset adjustable value indicating that the battery has been continuously supplying the load and has discharged to approximately half its reserve time or AC Fail Major Alarm Activates if the AC Fail Alarm activates on two or more Rectifier Modules Refer to description of AC Fail Alarm for alarm conditions or Rectifier Module Fail Minor Ala...

Page 50: ... Pad press and release the FUNCTION SET ENTER pushbutton or With ALARMS ACTIVE being displayed on the MCA Interface Pad press and release the FUNCTION SET ENTER pushbutton Repeatedly press and release the FUNCTION SELECT DOWN arrow pushbutton until FUNCTION MENU is displayed Press and release the FUNCTION SET ENTER pushbutton 2 Repeatedly press and release the FUNCTION SELECT DOWN arrow pushbutton...

Page 51: ...cedure 1 Refer to Figure 1 for control and indicator location 2 With ALARMS ACTIVE being displayed on the MCA Interface Pad press and release the FUNCTION SET ENTER pushbutton 3 Press and release the FUNCTION SELECT DOWN arrow pushbutton to display ALARM LVD ACTIVE 4 Press and release the FUNCTION SET ENTER pushbutton 5 Repeatedly press and release the FUNCTION SELECT DOWN arrow pushbutton until t...

Page 52: ...to the Test Equalize Mode of Operation WARNING Do not supply equalize output voltage for a longer period than necessary Prolonged higher battery charge voltage overcharges the battery cells and reduces battery life There are four methods of placing the system from the float mode to the test equalize mode Method 1 Manual Test Equalize Procedure In this method a user manually places the system into ...

Page 53: ...CTION SET YES and NO pushbuttons simultaneously to return to the beginning of the MCA menu tree Placing the System into Test Equalize Mode Manually place the system into test equalize mode by navigating to and activating the SET TEST EQ MODE menu item in the MCA function menu The system is placed in the test equalize mode and must be manually placed back to the float mode A step by step procedure ...

Page 54: ...ION SELECT DOWN arrow pushbutton until TEST EQ HRS or TEST EQ MAN STOP is displayed NOTE If TEST EQ HRS is displayed the system is already set for manually initiated timed test equalize In this case you can proceed with steps 5 through 8 to change the current setting or proceed with step 9 if no changes are required NOTE If END TEQ HRS is displayed the system is already set for manually initiated ...

Page 55: ... to return to the beginning of the MCA menu tree Returning to Float Mode The system automatically returns to float mode when the timed test equalize period expires NOTE Navigating to END TEQ of the MCA configure menu displays the hours remaining in the timed test equalize period NOTE Timed test equalize is canceled and the system is placed in the float mode if any of the following occurs 1 Manuall...

Page 56: ...ization is only effective if the correct multiplier is entered to allow the battery to charge to capacity It makes no sense to end the equalize cycle before battery capacity has been restored To determine the multiplier load current and system capacity must be known For example consider a system with 200 amps of Rectifier Module capacity and 150 amps of load If there is a 2 hour outage of AC power...

Page 57: ...ess and release the FUNCTION SET YES and NO pushbuttons simultaneously to return to the beginning of the MCA menu tree Placing the System into Test Equalize Mode The MCA automatically does this for the conditions as previously described Returning to Float Mode The MCA automatically does this for the conditions as previously described NOTE Navigating to END AUTO HR of the MCA Configure Menu display...

Page 58: ... MCA Interface Pad Restarting a DC DC Converter Following A High Voltage Shutdown To restart a DC DC Converter Module following a high voltage shutdown remove the Convert Module from the shelf wait 5 seconds or more then re insert the Converter Module If the Converter Module immediately shuts down a second time or fails to start a fault condition is indicated and replacement may be necessary Refer...

Page 59: ... voltage disconnect circuit is set for manual reconnect when MANUAL RECONNECT is selected as the Low Voltage Disconnect Reconnect value as outlined below Procedure 1 With SYSTEM OK being displayed on the MCA Interface Pad press and release the FUNCTION SET ENTER pushbutton or With ALARMS ACTIVE being displayed on the MCA Interface Pad press and release the FUNCTION SET ENTER pushbutton Repeatedly ...

Page 60: ...nd s and connected to the power system The battery recharge current limit function depends on measurements supplied by the system and by the battery current shunts It is critical that the output current of all Rectifier Modules is monitored either by battery current or system load shunts connected to the MCA via Shunt PODs Description A Battery Recharge Current Limit value can be set When set the ...

Page 61: ...idual battery currents charge or discharge from up to sixteen shunts Total of system subsystem and battery shunts cannot exceed sixteen Procedure The Measurement Menu displays either BAT CHG A for total battery charge current BAT CHGCL A if the battery charge is in current limit or BAT DIS A for total battery discharge current You can step the display to indicate the current measured through each ...

Page 62: ...nds of the ARE YOU SURE prompt 9 To return to the beginning of the MCA Logic Tree press and release the FUNCTION SET YES and NO pushbuttons simultaneously Performing an Alarm Relay Test Procedure 1 With SYSTEM OK being displayed on the MCA Interface Pad press and release the FUNCTION SET ENTER pushbutton or With ALARMS ACTIVE being displayed on the MCA Interface Pad press and release the FUNCTION ...

Page 63: ...larm Relay 9 Test Equalize Indication List 11 MCA MCA Configuration Spec No 534877 Relay 1 Major Alarm Relay 2 Minor Alarm Relay 3 High Voltage 1 Alarm Relay 4 Rectifier Module Fail Major Alarm Relay 5 Battery On Discharge Alarm Relay 6 Rectifier Module Fail Minor Alarm Relay 7 AC Fail Alarm Relay 8 MCA Audible Alarm Relay 9 Fuse Alarm Circuit Breaker Alarm List 12 MCA MCA Configuration Spec No 53...

Page 64: ... same alarm condition is still present the reset feature is inoperable and the audible alarm remains silenced If another alarm condition occurs the audible alarm again sounds NOTE The audible alarm feature is not available when power system is equipped with a List 12 or List 13 MCA The MCA Audible Alarm Cutoff Reset feature is active when a NAG MINUTES value is selected The MCA Audible Alarm Cutof...

Page 65: ... When the ambient temperature rises above this preset non adjustable value normal fan speed is resumed This allows audible noise to be lowered if thermal conditions permit This feature can be enabled or disabled by a user via the MCA The default state is disabled When the variable speed fan feature is enabled by the MCA the Rectifier Modules and Converter Modules individually use their internal te...

Page 66: ...e FUNCTION SET ENTER pushbutton or With ALARMS ACTIVE being displayed on the MCA Interface Pad press and release the FUNCTION SET ENTER pushbutton Repeatedly press and release the FUNCTION SELECT DOWN arrow pushbutton until FUNCTION MENU is displayed Press and release the FUNCTION SET ENTER pushbutton 2 Repeatedly press and release the FUNCTION SELECT DOWN arrow pushbutton until CONFIGURE MENU is ...

Page 67: ... To toggle this setting press and release the ALARM CUTOFF and FUNCTION SET ENTER pushbuttons simultaneously 6 ARE YOU SURE _ is displayed Press and release the FUNCTION SET YES pushbutton 7 Press and release the FUNCTION SET YES and NO pushbuttons simultaneously to return to the beginning of the MCA menu tree Setting the MCA Emergency Stop Feature The MCA can be set to enable or disable the Emerg...

Page 68: ...wn Feature Procedure 1 With SYSTEM OK being displayed on the MCA Interface Pad press and release the FUNCTION SET ENTER pushbutton or With ALARMS ACTIVE being displayed on the MCA Interface Pad press and release the FUNCTION SET ENTER pushbutton Repeatedly press and release the FUNCTION SELECT DOWN arrow pushbutton until FUNCTION MENU is displayed Press and release the FUNCTION SET ENTER pushbutto...

Page 69: ... Ethernet card Accessing the MCA Remotely via a Web Browser if Ethernet Interface Option furnished Refer to Section 5982 for User instructions Section 5982 can be accessed from the CD Electronic Documentation Package furnished with your system Accessing the MCA Remotely via SNMP if Ethernet Interface Option with SNMP Interface furnished If you installed an MCA Ethernet card that supports SNMP you ...

Page 70: ... VERIFY INVENTORY is displayed Press and release the FUNCTION SET ENTER pushbutton 5 Repeatedly press and release the FUNCTION SELECT DOWN arrow pushbutton until REMOTE INSTALLED or REMOTE ACTIVE is displayed 6 With REMOTE INSTALLED or REMOTE ACTIVE being displayed press and release the ALARM CUTOFF FUNCTION SELECT UP and FUNCTION SELECT DOWN pushbuttons simultaneously The Remote Access Password i...

Page 71: ...CA Interface Pad press and release the FUNCTION SET ENTER pushbutton or With ALARMS ACTIVE being displayed on the MCA Interface Pad press and release the FUNCTION SET ENTER pushbutton Repeatedly press and release the FUNCTION SELECT DOWN arrow pushbutton until FUNCTION MENU is displayed Press and release the FUNCTION SET ENTER pushbutton 2 Repeatedly press and release the FUNCTION SELECT DOWN arro...

Page 72: ...displayed Press and release the FUNCTION SET ENTER pushbutton 5 Press and release the FUNCTION SELECT DOWN and UP arrow pushbuttons to view the various inventory items 6 To return to the beginning of the MCA Logic Tree press and release the FUNCTION SET YES and NO pushbuttons simultaneously MCA Power Down Mode The MCA turns off its display and Rectifier Module communications to conserve power when...

Page 73: ...een factory set to the values listed in SAG581126000 System Application Guide The SAG can be accessed from the CD Electronic Documentation Package provided with your system If readjustment is necessary perform the appropriate adjustment procedure detailed in this section These adjustments can also be done via WinLink software if furnished Refer to the online Help Files accessed within the WinLink ...

Page 74: ...ifier Modules assuming 50 load If the system is used with a battery charge digital temperature compensation probe this value is the float voltage setting at 25 C To change this value press and hold the FUNCTION SET YES or NO pushbutton Release the pushbutton when the desired value is displayed NOTE The float voltage value is prevented from being adjusted higher than 0 5V below the high voltage shu...

Page 75: ...age will not be changed and the adjustment mode will be exited if the FUNCTION SET YES pushbutton is not pressed within 10 seconds of the ARE YOU SURE prompt 12 Press and release the FUNCTION SET YES and NO pushbuttons simultaneously to return to the beginning of the MCA menu tree ...

Page 76: ... and FUNCTION SET ENTER pushbuttons simultaneously The TEST EQ portion of the display flashes 9 Observe the value displayed This is the test equalize voltage setting for all Rectifier Modules assuming 50 load To change this value press and hold the FUNCTION SET YES or NO pushbutton Release the pushbutton when the desired value is displayed NOTE The test equalize voltage value is prevented from bei...

Page 77: ...voltage will not be changed and the adjustment mode will be exited if the FUNCTION SET YES pushbutton is not pressed within 10 seconds of the ARE YOU SURE prompt 12 Press and release the FUNCTION SET YES and NO pushbuttons simultaneously to return to the beginning of the MCA menu tree ...

Page 78: ...he SET HVS portion of the display flashes 9 Observe the value displayed This is the high voltage shutdown setting for all Rectifier Modules To change this value press and hold the FUNCTION SET YES or NO pushbutton Release the pushbutton when the desired value is displayed NOTE The system will not allow a value higher than 29 75 to be entered Also the high voltage shutdown value is prevented from b...

Page 79: ...Vertiv 24 VDC Power System User Manual Section 6013 Rev G 79 12 Press and release the FUNCTION SET YES and NO pushbuttons simultaneously to return to the beginning of the MCA menu tree ...

Page 80: ...is displayed 8 Press and release the ALARM CUTOFF and FUNCTION SET ENTER pushbuttons simultaneously The CURR LIM portion of the display flashes 9 Observe the value displayed This is the system current limit setting Each Rectifier Module s current limit circuit will be automatically adjusted to ensure that system current does not exceed this value To change this value press and hold the FUNCTION SE...

Page 81: ...T DOWN arrow pushbutton to display ADJUST ALARMS 6 Press and release the FUNCTION SET ENTER pushbutton 7 SYS HV1 V is displayed 8 Press and release the ALARM CUTOFF and FUNCTION SET ENTER pushbuttons simultaneously The SYS HV1 portion of the display flashes 9 Observe the value displayed This is the high voltage alarm 1 setting To change this value press and hold the FUNCTION SET YES or NO pushbutt...

Page 82: ...splay ADJUST ALARMS 6 Press and release the FUNCTION SET ENTER pushbutton 7 Press and release the FUNCTION SELECT DOWN arrow pushbutton to display SYS HV2 V 8 Press and release the ALARM CUTOFF and FUNCTION SET ENTER pushbuttons simultaneously The SYS HV2 portion of the display flashes 9 Observe the value displayed This is the high voltage alarm 2 setting To change this value press and hold the FU...

Page 83: ... ALARMS 6 Press and release the FUNCTION SET ENTER pushbutton 7 Repeatedly press and release the FUNCTION SELECT DOWN arrow pushbutton until SYS BOD V is displayed 8 Press and release the ALARM CUTOFF and FUNCTION SET ENTER pushbuttons simultaneously The SYS BOD portion of the display flashes 9 Observe the value displayed This is the battery on discharge alarm setting To change this value press an...

Page 84: ...NCTION SET ENTER pushbutton 7 Repeatedly press and release the FUNCTION SELECT DOWN arrow pushbutton until SYS 50 V VERYLOVOLT V is displayed 8 Press and release the ALARM CUTOFF and FUNCTION SET ENTER pushbuttons simultaneously The SYS 50 VERYLOVOLT portion of the display flashes 9 Observe the value displayed This is the 50 battery on discharge very low voltage alarm setting To change this value ...

Page 85: ...LARMS 6 Press and release the FUNCTION SET ENTER pushbutton 7 Repeatedly press and release the FUNCTION SELECT DOWN arrow pushbutton until SYS CURR A is displayed 8 Press and release the ALARM CUTOFF and FUNCTION SET ENTER pushbuttons simultaneously The SYS CURR portion of the display flashes 9 Observe the value displayed This is the system current alarm setting To change this value press and hold...

Page 86: ...ALARMS 6 Press and release the FUNCTION SET ENTER pushbutton 7 Repeatedly press and release the FUNCTION SELECT DOWN arrow pushbutton until SUB HV V is displayed 8 Press and release the ALARM CUTOFF and FUNCTION SET ENTER pushbuttons simultaneously The SUB HV portion of the display flashes 9 Observe the value displayed This is the subsystem high voltage alarm setting To change this value press and...

Page 87: ... ALARMS 6 Press and release the FUNCTION SET ENTER pushbutton 7 Repeatedly press and release the FUNCTION SELECT DOWN arrow pushbutton until SUB LV V is displayed 8 Press and release the ALARM CUTOFF and FUNCTION SET ENTER pushbuttons simultaneously The SUB LV portion of the display flashes 9 Observe the value displayed This is the subsystem low voltage alarm setting To change this value press and...

Page 88: ...ST ALARMS 6 Press and release the FUNCTION SET ENTER pushbutton 7 Repeatedly press and release the FUNCTION SELECT DOWN arrow pushbutton until SUB CURR A is displayed 8 Press and release the ALARM CUTOFF and FUNCTION SET ENTER pushbuttons simultaneously The SUB CURR portion of the display flashes 9 Observe the value displayed This is the subsystem current alarm setting To change this value press a...

Page 89: ...erface Pad press and release the FUNCTION SET ENTER pushbutton Repeatedly press and release the FUNCTION SELECT DOWN arrow pushbutton until FUNCTION MENU is displayed Press and release the FUNCTION SET ENTER pushbutton 4 Repeatedly press and release the FUNCTION SELECT DOWN arrow pushbutton until ADJUSTMENT MENU is displayed 5 Press and release the FUNCTION SET ENTER pushbutton 6 Repeatedly press ...

Page 90: ...procedure to set the disconnect value for the other low voltage disconnect circuits installed CAUTION DO NOT perform the next step until you verify that there are NO low voltage disconnect alarms active If the next step is performed when low voltage disconnect alarms are active battery and system output will disconnect from the controlled load s if a load contactor is furnished and or battery will...

Page 91: ...rrow pushbutton until LVRECON V or MANUAL RECONNECT is displayed 8 Press and release the ALARM CUTOFF and FUNCTION SET ENTER pushbuttons simultaneously The LVRECON portion of the display flashes 9 Observe the value displayed This is the reconnect setting for all low voltage disconnect circuits installed To change this value press and hold the FUNCTION SET YES or NO pushbutton Release the pushbutto...

Page 92: ...NCTION SELECT DOWN arrow pushbutton until CALIBRATION MENU is displayed 4 Press and release the FUNCTION SET ENTER pushbutton 5 CAL SYS V is displayed 6 Press and release the ALARM CUTOFF and FUNCTION SET ENTER pushbuttons simultaneously The CAL SYS portion of the display flashes 7 Observe the value displayed This is the system output voltage reading calibration setting To change this value press ...

Page 93: ...nd release the FUNCTION SET ENTER pushbutton 5 Press and release the FUNCTION SELECT DOWN arrow pushbutton to display CAL SUB V 6 Press and release the ALARM CUTOFF and FUNCTION SET ENTER pushbuttons simultaneously The CAL SUB portion of the display flashes 7 Observe the value displayed This is the subsystem output voltage reading calibration setting To change this value press and hold the FUNCTIO...

Page 94: ...ly press and release the FUNCTION SELECT DOWN arrow pushbutton until CALIBRATION MENU is displayed 4 Press and release the FUNCTION SET ENTER pushbutton 5 Press and release the FUNCTION SELECT DOWN arrow pushbutton until SET FACTORY CAL is displayed NOTE If the calibration values are at their defaults this option is not displayed 6 Press and release the ALARM CUTOFF and FUNCTION SET ENTER pushbutt...

Page 95: ... V C is displayed 6 Press and release the ALARM CUTOFF and FUNCTION SET ENTER pushbuttons simultaneously The DIGITAL TC OFF or SLOPE portion of the display flashes 7 Observe the value displayed This is the Battery Charge Digital Temperature Compensation slope setting To change this value press and hold the FUNCTION SET YES or NO pushbutton Release the pushbutton when the desired value is displayed...

Page 96: ...s 7 Observe the value displayed This is the Battery Charge Digital Temperature Compensation maximum voltage setting To change this value press and hold the FUNCTION SET YES or NO pushbutton Release the pushbutton when the desired value is displayed NOTE Refer to Battery and Equipment Manufacturers recommendations or site requirements for the value NOTE Maximum Voltage with Temperature Compensation...

Page 97: ...neously The MIN W T portion of the display flashes 7 Observe the value displayed This is the Battery Charge Digital Temperature Compensation minimum voltage setting To change this value press and hold the FUNCTION SET YES or NO pushbutton Release the pushbutton when the desired value is displayed NOTE Refer to Battery and Equipment Manufacturers recommendations or site requirements for the value N...

Page 98: ...nd release the FUNCTION SELECT DOWN arrow pushbutton until TCOMP ON SENSor1 or TCOMP ON AVERAGE or TCOMP ON HIGHEST is displayed 6 Press and release the ALARM CUTOFF and FUNCTION SET ENTER pushbuttons simultaneously The display flashes 7 Observe the value displayed This is the Battery Charge Temperature Compensation Source setting To change this value press and hold the FUNCTION SET YES or NO push...

Page 99: ... 6 Press and release the FUNCTION SET ENTER pushbutton 7 Repeatedly press and release the FUNCTION SELECT DOWN arrow pushbutton until HI TEMP IS OFF or HI TEMP C is displayed 8 Press and release the ALARM CUTOFF and FUNCTION SET ENTER pushbuttons simultaneously The HI TEMP IS OFF or HI TEMP portion of the display flashes 9 Observe the value displayed This is the high temperature alarm setting To c...

Page 100: ...MS 6 Press and release the FUNCTION SET ENTER pushbutton 7 Repeatedly press and release the FUNCTION SELECT DOWN arrow pushbutton until LO TEMP IS OFF or LO TEMP C is displayed 8 Press and release the ALARM CUTOFF and FUNCTION SET ENTER pushbuttons simultaneously The LO TEMP IS OFF or LO TEMP portion of the display flashes 9 Observe the value displayed This is the low temperature alarm setting To ...

Page 101: ...SELECT DOWN arrow pushbutton until BATTLIM A or BATTLIM DISABLED is displayed 7 Press and release the ALARM CUTOFF and FUNCTION SET ENTER pushbuttons simultaneously The BATTLIM portion of the display flashes 8 Observe the value displayed This is the battery recharge current limit setting Each Rectifier Modules current limit circuit will be automatically adjusted to ensure that battery current does...

Page 102: ...N SET ENTER pushbutton 6 Repeatedly press and release the FUNCTION SELECT DOWN arrow pushbutton until BAT CHG A is displayed 7 Press and release the ALARM CUTOFF and FUNCTION SET ENTER pushbuttons simultaneously The BAT CHG portion of the display flashes 8 Observe the value displayed This is the battery charge current alarm setting To change this value press and hold the FUNCTION SET YES or NO pus...

Page 103: ...toff Reset Time Period Refer to System Operating Procedures for an adjustment procedure Rectifier Module Converter Module Fan Speed Control Feature Refer to System Operating Procedures for an adjustment procedure Alternating Display Feature Refer to System Operating Procedures for an adjustment procedure MCA Load Share Alarm Feature Refer to System Operating Procedures for an adjustment procedure ...

Page 104: ...sulated grips All exposed metal shafts extensions handles etc should be completely insulated with a minimum of three half lapped layers of electrical tape Ensure that wrenches with more than one working end have only one end exposed Voltages AC Input Voltages DANGER This system operates from AC voltage capable of producing fatal electrical shock DC Input Output Voltages DANGER This system produces...

Page 105: ...operation They are recommended only to provide a service record for the system The tables reference specific sections in these User Instructions Section 6013 or the separate Installation Instructions Section 6012 that help in performing these procedures Table 4 Maintenance Procedures to be Performed at 6 Month Intervals PROCEDURE REFERENCED IN COMPLETED Check Ventilation Openings for Obstructions ...

Page 106: ... Voltage and Compare MCA Display Voltage with Reference Meter Section 6013 Navigating the MCA Line 42 to Place in Test Equalize Mode Line 61 to Measure Record also Reference Meter Voltage Connected to System Output Busbars Line 42 to Return to Float Mode Measure and Record Total System Current Section 6013 Navigating the MCA Line 62 Measure and Record Total Rectifier Module Current Section 6013 Na...

Page 107: ...k System Operation cont d from previous page cont d on next page PROCEDURE REFERENCED IN VALUE Measure and Record Output Current of Each Individual System Load Shunt Section 6013 Navigating the MCA Line 86 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 NOTE This table may be reproduced as necessary to record and document system performance ...

Page 108: ...ation cont d from previous page cont d on next page PROCEDURE REFERENCED IN VALUE Measure and Record Output Current of Each Individual Rectifier Module PCU Section 6013 Navigating the MCA Line 89 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 NOTE This table may be reproduced as necessary to record and document system performance ...

Page 109: ... cont d from previous page cont d on next page PROCEDURE REFERENCED IN VALUE Measure and Record Output Current of Each Individual Rectifier Module PCU Section 6013 Navigating the MCA Line 89 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 NOTE This table may be reproduced as necessary to record and document system performance ...

Page 110: ...em Operation cont d from previous page cont d on next page PROCEDURE REFERENCED IN VALUE Measure and Record Output Current of Each Individual Rectifier Module PCU Section 6013 Navigating the MCA Line 89 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 NOTE This table may be reproduced as necessary to record and document system performance ...

Page 111: ... Operation cont d from previous page cont d on next page PROCEDURE REFERENCED IN VALUE Measure and Record Output Current of Each Individual Subsystem Load Shunt if connected Section 6013 Navigating the MCA Line 92 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 NOTE This table may be reproduced as necessary to record and document system performance ...

Page 112: ...tem Operation cont d from previous page cont d on next page PROCEDURE REFERENCED IN VALUE Measure and Record Output Current of Each Individual Battery Shunt if connected Section 6013 Navigating the MCA Line 94A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 NOTE This table may be reproduced as necessary to record and document system performance ...

Page 113: ...Current Limit Value Section 6013 Navigating the MCA Line 99A Record System High Voltage Alarm 1 high float Value or Record and Check System High Voltage Alarm 1 high float Value Section 6013 Navigating the MCA Line 103 or Section 6012 appropriate procedure in Initially Starting the System Record System High Voltage Alarm 2 high voltage Value or Record and Check System High Voltage Alarm 2 high vol...

Page 114: ...ropriate procedure in Initially Starting the System Record System 50 Battery On Discharge very low voltage low voltage Alarm Value or Record and Check System 50 Battery On Discharge very low voltage low voltage Alarm Value Section 6013 Navigating the MCA Line 106 or Section 6012 appropriate procedure in Initially Starting the System Record System Current Alarm Value or Record and Check System Curr...

Page 115: ...ected or Record and Check Subsystem Low Voltage Alarm Value if connected Section 6013 Navigating the MCA Line 109 or Section 6012 appropriate procedure in Initially Starting the System Record Subsystem Current Alarm Value if connected or Record and Check Subsystem Current Alarm Value if connected Section 6013 Navigating the MCA Line 110 or Section 6012 appropriate procedure in Initially Starting t...

Page 116: ... the MCA Line 114 Record Low Voltage Disconnect 2A Value if installed Section 6013 Navigating the MCA Line 114 Record Low Voltage Disconnect 2B Value if installed Section 6013 Navigating the MCA Line 114 Record Low Voltage Disconnect 3A Value if installed Section 6013 Navigating the MCA Line 114 Record Low Voltage Disconnect 3B Value if installed Section 6013 Navigating the MCA Line 114 Record the...

Page 117: ... temperature compensation probe installed Section 6013 Navigating the MCA Line 110C 1 2 3 4 5 6 7 8 Record Slope Value if temperature compensation probe installed Section 6013 Navigating the MCA Line 83A Record Maximum Voltage With Temperature Compensation Value if temperature compensation probe installed Section 6013 Navigating the MCA Line 83B Record Minimum Voltage with Temperature Compensation...

Page 118: ...n any or all of the four middle mounting positions Figure 2 Module Location Diagrams on the front of each shelf NOTE Each Rectifier and DC DC Converter Module locks into the Module Mounting Shelf through a latch located on the right hand side of the module The latch and module handle are interactive Pushing the handle into the module s front panel causes the latch to extend to the locking position...

Page 119: ...ank cover panel from the mounting position into which Rectifier or DC DC Converter Module is to be installed 5 Place the module into the unoccupied mounting slot without sliding it in completely 6 Loosen the captive screw on the module handle Pull the handle to pivot it out of the module front panel this will also retract the latch mechanism located at the right side of the module 7 Push the modul...

Page 120: ...e all screws to 65 in lbs 4 Install the furnished output busbar links as shown in Figure 5 Apply electrical anti oxidizing compound to all busbar mating surfaces Hardware build up for the connection to the new shelf is 1 4 20 x 1 bolt 1 4 flat washer 1 4 Belleville lock washer Hardware build up for the connection to the existing shelf is 1 4 20 nut 1 4 flat washer 1 4 Belleville lock washer Instal...

Page 121: ...n bus panel subsystems input terminals as shown in Figure 6 Apply electrical anti oxidizing compound to lug mating surfaces before connecting Mount two lugs back to back per mounting position if required Torque as shown in the figure 5 Route the output jumpers installed in the previous step over the top of the distribution bus panel ground bar toward the back of the cabinet and down through the op...

Page 122: ...ower System User Manual Section 6013 Rev G 122 Figure 4 Removing Cutouts from Bottom of Existing Shelf in Rack Bottom View of Existing Shelf with AC DC Termination Covers Removed Front Remove cutouts shown shaded here ...

Page 123: ...ing Output Busbar Links Between Existing Shelf and Add On Shelf 588705100 Adding Bottom 8 Position Shelf 588705102 Existing Top 16 Position Shelf Assembly 588705101 and 588705103 similar Output Busbar Links 1 4 Belleville Lock Washer 1 4 Flat Washer 1 4 20 Nut Torque to 84 in lbs ...

Page 124: ...S JA JB JC and LC SIMILAR Connect 48 jumpers to an available landing here Assembly order is lug 1 4 flat washer 1 4 lock washer 1 4 20 hex nut Torque to 84 in lbs LIST KA Module Mounting Shelf Connect 48 jumpers here Assembly order is lug 1 4 flat washer 1 4 lock washer 1 4 20 nut Torque to 84 in lbs Dual Voltage Distribution Bus ...

Page 125: ...t door by turning and holding the captive fastener in the counterclockwise position 2 Remove the four bolts and washers indicated in Figure 7 Retain the washers for reuse The bolts may be discarded DANGER Perform the next step to avoid arcing when the busbar is installed 3 Verify that the LVD contactor is energized contacts are closed otherwise arcing may occur when the bypass busbar is installed ...

Page 126: ...tem User Manual Section 6013 Rev G 126 Figure 7 Installing Kit P N 514910 P N 514909 BYPASS BUSBAR TORQUE TO 84 IN LBS TORQUE TO 60 IN LBS LVD CONTACTOR TYPICAL DISTRIBUTION BUS ASSEMBLY SEE DETAILS BELOW REMOVE THESE 4 BOLTS ...

Page 127: ... position 2 On the side of the contactor body disconnect the lug that terminates two 22 AWG violet wires Cut and remove the plastic cable tie that secures these two violet wires to a red white wire 3 Use kit furnished sleeving to insulate the lug that was disconnected in the last step Secure the sleeving to the wires by applying kit furnished plastic cable ties Tie back the wires using kit furnish...

Page 128: ...igure 8 Installing Kit P N 514912 LVD CONTACTOR TYPICAL DISTRIBUTION BUS ASSEMBLY SEE DETAILS BELOW REMOVE THESE 4 BOLTS DISCONNECT LUG WITH 2 VIOLET WIRES REMOVE THESE 3 BOLTS P N 514911 BUSBAR TORQUE TO 84 IN LBS TORQUE TO 60 IN LBS SLEEVE AND TIE BACK THIS WIRE ...

Page 129: ... to the equipment the tools used in this procedure should have insulated grips All exposed metal shafts extensions handles etc should be completely insulated with a minimum of three half lapped layers of electrical tape Ensure that wrenches with more than one working end have only one end exposed Voltages AC Input Voltages DANGER This system operates from AC voltage capable of producing fatal elec...

Page 130: ...trap grounded through a one megohm resistor should always be worn when handling the circuit cards Rectifier Module Troubleshooting Procedures Refer to the Rectifier User Instructions UM1R243000 for troubleshooting and repair instructions This document can be accessed from the CD Electronic Documentation Package furnished with your system Converter Module Troubleshooting Procedures Refer to the Con...

Page 131: ...tifier Module MCA or Low Voltage Disconnect circuit card MCA Messages An MCA Menu Tree is provided in the separate Installation Manual and on the CD furnished with your system Each line in the MCA Menu Tree contains a number This number is referenced in a chart provided in Navigating the MCA This chart provides a description of each line listed on the MCA Menu Tree If the MCA displays a system or ...

Page 132: ...ew the remote access password TestEq Switch On The user tried to set Float mode line 42 on MCA Menu Tree Section 6022 while the external test equalize input switch was on Local Lockout On The user tried to change an operating parameter while the local lockout jumper was in place NO PCUs FOUND Displayed instead of line 15 or 118 on MCA Menu Tree Section 6022 when no Rectifier Modules PCUs are commu...

Page 133: ...edly press and release the FUNCTION SELECT DOWN arrow pushbutton until FUNCTION MENU is displayed Press and release the FUNCTION SET ENTER pushbutton 2 Repeatedly press and release the FUNCTION SELECT DOWN arrow pushbutton until CONFIGURE MENU is displayed 3 Press and release the FUNCTION SET ENTER pushbutton 4 VERIFY INVENTORY is displayed Press and release the FUNCTION SET ENTER pushbutton 5 Rep...

Page 134: ...The MCA automatically removes the old Rectifier Module from inventory and adds the new Rectifier Module to the inventory Refer to the following note for further explanation NOTE The REPLACE PCUs message is automatically displayed when a new Rectifier Module PCU is detected and a PCU no reply alarm is active or becomes active within two minutes The message is displayed for 2 minutes and the message...

Page 135: ...r to Figure 9 through Figure 12 as this procedure is performed Preparation 1 Observe the admonishments presented at the beginning of this section and those encountered in this procedure 2 Performing this procedure may activate external alarms Do one of the following If possible disable these alarms If these alarms cannot be easily disabled notify the appropriate personnel to disregard any future a...

Page 136: ...50V System 50 BOD 23 00V 22 00V System Current Alarm 2000A 2000A Subsystem HV 50 00V 53 00V Subsystem LV 46 00V 44 50V Subsystem Current Alarm 2000A 2000A LVD 1A 21 0V 21 7V LVD 1B 21 0V 21 7V LVD 2A 21 0V 21 7V LVD 2B 21 0V 21 7V LVD 3A 21 0V 21 7V LVD 3B 21 0V 21 7V LVD Reconnect 24 5V 25 2V Digital Temperature Compensation Slope Off 0V C Off 0V C Digital Temperature Compensation MAX W T 28 25V ...

Page 137: ...have any tool inadvertently contact any energized electrical termination 2 Remove the clear plastic panel that covers the circuit cards at the bottom of the cabinet To do so loosen but do not remove the two screws that secure the cover Slide the cover to the front until the screw heads clear the keyhole slots in the cover Then lift the cover out of the cabinet WARNING Damage to the MCA may result ...

Page 138: ...driver remove the two hex nuts and ground washers that secure the MCA assembly to the floor of the Distribution Cabinet 6 Lift the front of the MCA assembly and pull straight out of the Distribution Cabinet Remove the MCA Assembly to a static safe work surface MCA Power Supply Circuit Card Assembly Replacement Procedure NOTE Refer to Figure 9 and Figure 10 as this procedure is performed 1 Remove t...

Page 139: ...the MCA may result if the next step is not followed 2 Connect an approved grounding strap to your wrist Attach the other end to a suitable ground 3 Refer to Figure 10 and locate the metal bracket that is under the Rectifier Shelf Interface circuit card Loosen but do not remove the four Phillips screws that secure the metal bracket Remove the metal bracket with the Rectifier Shelf Interface circuit...

Page 140: ...nnect the ribbon cable that extends from the front panel mounted RS 232 connector to its mating connector on the MCA Interface Option Assembly 11 Position the MCA Power Supply circuit card over its mounting position as shown in Figure 10 Secure by installing and tightening the two Phillips head screws front and two hex spacers rear previously removed 12 Connect the ribbon cable permanently connect...

Page 141: ...ection on the circuit card is accessible 7 Locate the ribbon cable that extends from the MCA Main Controller circuit card to the MCA Keypad Display circuit card Disconnect the cable plug from connector J1 on the Keypad Display circuit card 8 Connect the ribbon cable that extends from the MCA Main Controller circuit card to connector J1 on the replacement Keypad Display circuit card 9 Position the ...

Page 142: ...on circuit card if installed a Various MCA Interface Options are available reconnect any cable s removed from the circuit card 7 DO NOT CONNECT THE POWER INPUT PLUG TO J15 AT THIS TIME Continue with the next procedure to restart the system Restarting the System NOTE The MCA is powered by the DC output either by operating Rectifier Modules or from battery on the power system busbars Reconnecting th...

Page 143: ...S and MCA ADVANCED SETTINGS procedures detailed later in this document In lieu of manually entering new MCA settings if the old MCA configuration was downloaded via WinLink upload the configuration Final Steps 1 Reinstall the clear plastic cover in the bottom of the cabinet To do so place the cover on its two mounting posts so that the mounting screw heads pass through the keyhole slots in the cov...

Page 144: ...Cables Disconnect Cable from Connector J4 Disconnect Cable from Connector J15 MCA Input Power Disconnect Cable s from MCA Interface Option Circuit Card if installed RECTIFIER SHELF INTERFACE CIRCUIT CARD MCA INTERFACE OPTION CIRCUIT CARD Modem Option shown others similar MCA Main Controller Circuit Card MCA Main Controller Circuit Card MCA Main Controller Circuit Card Disconnect Cable from Connect...

Page 145: ... Section 6013 Rev G 145 Figure 10 Replacing MCA Power Supply Circuit Card MCA Power Supply Circuit Card Ribbon Cable Rectifier Shelf Interface Circuit Card and Mounting Components Connector J2 MCA Main Controller Circuit Card Assembled View ...

Page 146: ... Figure 11 Replacing the MCA Main Controller Circuit Card Assembled View MCA Main Controller Circuit Card J1 on Keypad Display Circuit Card Ribbon Cable Refer to the previous illustration to remove the Rectifier Shelf Interface and MCA Power Supply Circuit Cards ...

Page 147: ...Vertiv 24 VDC Power System User Manual Section 6013 Rev G 147 Figure 12 Replacing the MCA Keypad Display Circuit Card MCA Main Controller Circuit Card J1 on Keypad Display Circuit Card Ribbon Cable ...

Page 148: ...he MCA then compares the output capacities amps and serial numbers of all Rectifier Modules with what it has stored in memory If any Rectifier Module capacity does not match the value stored or if none of the serial numbers match the MCA displays SET V DEFAULTS 1 Press and release the ALARM CUTOFF and FUNCTION SET ENTER pushbuttons simultaneously 2 At the ARE YOU SURE prompt press the FUNCTION SET...

Page 149: ...imum remaining initialization time in seconds while it reconfigures itself for proper voltage operation and then displays CHECK SETPOINTS 4 As you press the FUNCTION SELECT UP and DOWN arrow pushbuttons each value listed later in this procedure under CHECK SETPOINTS Adjustable Values is displayed a Change these settings to the values recorded in Table 6 at the beginning of this document b To chang...

Page 150: ...ed Refer to the System Application Guide SAG to determine the proper MCA Configuration Spec No and system voltage 2 Press and release the ALARM CUTOFF and FUNCTION SET ENTER pushbuttons simultaneously 3 At the ARE YOU SURE prompt press the FUNCTION SET YES pushbutton 4 The MCA displays CHANGING SPEC then INITIALIZING along with the maximum remaining initialization time in seconds while it reconfig...

Page 151: ...e FUNCTION SELECT UP and DOWN arrow pushbuttons until the proper MCA Configuration Spec No and System Voltage are shown NOTE Selecting an MCA Configuration Spec No or System Voltage different from your system s original will alter system performance and is not recommended Refer to the System Application Guide SAG to determine the proper MCA Configuration Spec No and system voltage 3 Press and rele...

Page 152: ...nitialization time in seconds while it is starting the system CHECK SETPOINTS Adjustable Values 1 FLOAT V V float voltage setting for all Rectifier Modules 2 TEST EQ V V test equalize voltage setting for all Rectifier Modules 3 SET HVS V V high voltage shutdown setting for all Rectifier Modules 4 CURRLIM A CURRLIM MAX A system current limit setting current limit circuit on all Rectifier Modules ar...

Page 153: ...ge with temperature compensation setting 18 MIN W T V V minimum voltage with temperature compensation setting 19 HI TEMP 1 ºC HI TEMP 1 IS OFF ºC high temperature 1 alarm setting or high temperature 1 alarm off 20 LO TEMP 1 ºC LO TEMP 1 IS OFF ºC low temperature 1 alarm setting or low temperature 1 alarm off 21 A PLACES A amperage of each type of Rectifier Module each type of Rectifier Module is d...

Page 154: ...ing proceed with step 10 8 To toggle this setting press and release the ALARM CUTOFF and FUNCTION SET ENTER pushbuttons simultaneously 9 ARE YOU SURE is displayed Press and release the FUNCTION SET YES pushbutton 10 Press and release the FUNCTION SELECT DOWN arrow pushbutton to display NAG MINUTES or AUDIBLE NAG OFF 11 Press and release the ALARM CUTOFF and FUNCTION SET ENTER pushbuttons simultane...

Page 155: ...croll back up to redisplay AUTO EQ MUL 23 Press and release the FUNCTION SET ENTER pushbutton 24 ARE YOU SURE is displayed Press and release the FUNCTION SET YES pushbutton The display stops flashing 25 Press and release the FUNCTION SET DOWN arrow pushbutton to display RELAYTEST SEC 26 Press and release the ALARM CUTOFF and FUNCTION SET ENTER pushbuttons simultaneously The RELAYTEST portion of th...

Page 156: ... notify the appropriate personnel to disregard any future alarms associated with this system 3 Open the Distribution Cabinet s front door by turning and holding the captive fastener in the counterclockwise position DANGER Performing the next steps exposes service personnel to battery potential Exercise extreme caution not to inadvertently contact or have any tool inadvertently contact any energize...

Page 157: ...e cable to connector J2 g Reconnect the cable to connector J3 h Reconnect the cable to connector J4 11 Reinstall the clear plastic cover in the bottom of the cabinet To do so place the cover on its two mounting posts so that the mounting screw heads pass through the keyhole slots in the cover Slide the cover towards the rear Tighten the two screws 12 Remove the grounding wrist strap 13 Close the D...

Page 158: ...Vertiv 24 VDC Power System User Manual Section 6013 Rev G 158 Figure 13 Replacing the Rectifier Shelf Interface Circuit Card in the Main Bay Panel Rectifier Shelf Interface Circuit Card Main Bay Panel ...

Page 159: ...24 VDC Power System User Manual Section 6013 Rev G 159 Figure 14 Replacing the Rectifier Shelf Interface Circuit Card in the Supplemental Bay Panel Rectifier Shelf Interface Circuit Card Supplemental Bay Panel ...

Page 160: ...loosen but do not remove the two screws that secure the cover Slide the cover to the front until the screw heads clear the keyhole slots in the cover Then lift the cover out of the cabinet WARNING Performing the next step inhibits the operation of the low voltage disconnect circuit and prevents disconnection of battery and system output from the controlled load s if a low battery voltage condition...

Page 161: ...ive use the MCA to reconnect the low voltage disconnect circuits DO NOT perform the next step until you verify that there are NO Low Voltage Disconnect alarms active CAUTION If the next step is performed when low voltage disconnect alarms are active battery and system output will disconnect from the controlled load s 14 Return the low voltage disconnect NOR INH switch to the NOR position The low v...

Page 162: ...6013 Rev G 162 Figure 15 Quad Low Voltage Disconnect Circuit Card Replacement VIEW WITH DOOR OPEN LOOKING DOWN AT BOTTOM OF CABINET REMOVE SCREWS QUAD LVD CIRCUIT CARD P N 509477 INTERCONNECT LVD INHIBIT CIRCUIT CARD A1 NOR INH SWITCH INH INDICATOR ...

Page 163: ... If these alarms cannot be easily disabled notify the appropriate personnel to disregard any future alarms associated with this system 3 Open the Distribution Cabinet s front door by turning and holding the captive fastener in the counterclockwise position WARNING Damage to the circuit card may result if the next step is not followed 4 Connect an approved grounding strap to your wrist Attach the o...

Page 164: ... in the bottom of the cabinet To do so place the cover on its two mounting posts so that the mounting screw heads pass through the keyhole slots in the cover Slide the cover towards the rear Tighten the two screws 11 Close the Distribution Cabinet front door The door can be shut without turning the captive fastener 12 Enable the external alarms or notify appropriate personnel that this procedure i...

Page 165: ...Rev G 165 Figure 16 System Quad Shunt POD Circuit Card Replacement Subsystem Circuit Card Replacement Similar VIEW WITH DOOR OPEN LOOKING DOWN AT BOTTOM OF CABINET REMOVE SCREWS SYSTEM QUAD SHUNT POD CIRCUIT CARD P N 507431 BYPASS CIRCUIT CARD P N 117086 ...

Page 166: ...ANGER Performing the next steps exposes service personnel to battery potential Exercise extreme caution not to inadvertently contact or have any tool inadvertently contact any energized electrical termination 4 Remove the clear plastic panel that covers the circuit cards at the bottom of the cabinet To do so loosen but do not remove the two screws that secure the cover Slide the cover to the front...

Page 167: ...or J5 if present 14 Reconnect the ribbon cable plug to connector J8 Insert fully so that the ejector tabs at each end of the connector pivot inward fully 15 Remove the grounding wrist strap DANGER In the next step external alarm wiring may be energized from an external source DO NOT allow bare wire ends to contact any grounded or energized object 16 READ THIS ENTIRE STEP AND UNDERSTAND BEFORE PROC...

Page 168: ... 17 Alarm Termination Audible Alarm Circuit Card Replacement VIEW WITH DOOR OPEN LOOKING DOWN AT BOTTOM OF CABINET DISCONNECT CABLE FROM CONNECTOR J8 DISCONNECT WIRING REMOVE SCREWS REMOVE SCREWS ALARM TERMINATION AUDIBLE ALARM CIRCUIT CARD P N 509539 J4 J3 J2 J1 J5 J8 ...

Page 169: ...tly contact or have any tool inadvertently contact any energized electrical termination 4 Remove the clear plastic panel that covers the circuit cards at the bottom of the cabinet To do so loosen but do not remove the two screws that secure the cover Slide the cover to the front until the screw heads clear the keyhole slots in the cover Then lift the cover out of the cabinet 5 Carefully identify t...

Page 170: ...and tighten the two mounting screws at the front edge of the card 14 Reconnect the cables removed in step 8 to the appropriate connectors J1 J2 J8 J9 and J10 as recorded in step 7 15 Reconnect the ribbon cable plug to connector J13 Insert fully so that the ejector tabs at each end of the connector pivot inward fully 16 Remove the grounding wrist strap DANGER In the next step external alarm wiring ...

Page 171: ... Power System User Manual Section 6013 Rev G 171 20 Enable the external alarms or notify appropriate personnel that this procedure is finished 21 Ensure that there are no local or remote alarms active on the system ...

Page 172: ...2 Figure 18 Interconnect LVD Inhibit Circuit Card Replacement VIEW WITH DOOR OPEN LOOKING DOWN AT BOTTOM OF CABINET REMOVE SCREWS DISCONNECT CABLE FROM J12 DISCONNECT WIRING REMOVE SCREWS DISCONNECT CABLES FROM J8 J9 J10 J1 J2 J12 J5 J6 J7 J4 TB1 J1 J2 J8 J9 J10 ...

Page 173: ...ar cover of the List RD or RE assembly WARNING Damage to the circuit card may result if the next step is not followed 4 Connect an approved grounding strap to your wrist Attach the other end to a suitable ground DANGER Performing the next steps exposes service personnel to battery potential Exercise extreme caution not to inadvertently contact or have any tool inadvertently contact any energized e...

Page 174: ...Power System User Manual Section 6013 Rev G 174 Figure 19 Replacing List RD and RE Shunt POD Circuit Card REAR VIEW OF LIST RD COVER REMOVED 1 2 3 4 SHUNT MONITORING SHUNT POD CIRCUIT CARD PART NO 501981 Connector J1 ...

Page 175: ...ses are located on the Part No 509532 Interconnect LVD Inhibit circuit card as shown in Figure 20 This circuit card is located in the Main Bay Distribution Cabinet NOTE A Part No 509532 circuit card is located in each Distribution Cabinet Fuses have a function only on the circuit card located in the main Distribution Cabinet Figure 20 Location of Replaceable Fuses on Interconnect LVD Inhibit Circu...

Page 176: ... input fuse F12 is open Replace F12 before replacing F11 Recommended torque for input fuse fastening screws is 10 inch pounds DANGER Hazardous energy is present at input fuse terminals Use caution not to short either terminal to ground Figure 21 Location of Replaceable Fuses on Optional GMT Type Distribution Fuse Circuit Card Part No 509128 F10 10A 10B 1B 1A F9 F8 F7 F6 F5 F4 F3 F2 F1 F11 F12 DIST...

Page 177: ...alled in the system These covers snap onto the fuses and provide protection from exposed electrical terminations when a fuse opens Insure that the safety fuse cover is installed after replacing a fuse Refer to Figure 22 for installation details Figure 22 Installation of Safety Fuse Covers Rectifier Module Fuse Replacement Each Rectifier Module contains an input and output fuse These fuses are not ...

Page 178: ... furnished with your system Procedure NOTE Refer to Figure 23 as this procedure is performed 1 Open the Distribution Cabinet s front door by turning and holding the captive fastener in the counterclockwise position 2 Remove the fuse carrier from the mounted fuseholder body by pulling it straight out 3 Replace the open fuse with the same type and rating or equivalent 4 Replace the alarm fuse locate...

Page 179: ...Replacement Details for TPS TLS Type Fuse in a Bullet Nose Type Fuseholder Fuse Carrier Fuseholder Body Distribution Fuse Alarm Fuse Safety Cover Insert These Terminals in Corresponding Sockets in Distribution Assembly Polarizing Keyway Matches Key on Bottom of Fuse Carrier ...

Page 180: ... firmly outward until the fuse holder is free from the distribution assembly WARNING If the following procedure is not followed the fuseholder may be damaged 4 Orient the fuseholder so the LOAD designation found on the fuseholder side is at the top and the LINE designation is at the bottom Insert the terminals on the rear of the fuseholder into their corresponding sockets on the distribution assem...

Page 181: ...in the document set furnished with your system Procedure NOTE Refer to Figure 24 as this procedure is performed 1 Remove the fuse carrier from the fuseholder body by grasping its handle and pulling straight out 2 Remove the fuse from the fuse carrier 3 Replace the open fuse with the same type and rating or equivalent Install the fuse into the fuse carrier When done push the fuse carrier securely b...

Page 182: ...Vertiv 24 VDC Power System User Manual Section 6013 Rev G 182 Figure 24 Replacing a TPH Type Fuse Fuse Carrier Fuse Fuseholder Body ...

Page 183: ...ng outward until the breaker is free 4 Ensure that the circuit breaker is in the OFF position and is of the correct rating CAUTION In the next step the circuit breaker alarm will operate incorrectly if the circuit breaker is installed upside down 5 Orient the circuit breaker so the OFF and ON labeling on the handle is right side up Insert the terminals on the rear of the circuit breaker into their...

Page 184: ...ser Manual Section 6013 Rev G 184 Figure 25 Replacing a Bullet Nose Type Circuit Breaker Insert These Terminals in Corresponding Sockets in Distribution Assembly Lettering on Handle Must Be Right Side Up Turn Off Before Installing ...

Page 185: ...o See Figure 26 Detail AA AM JA JB JC JD KA LB LC A EA B NA C BA CA LB LC D AB AC CB CD E AD AE CE CF F NB G AG AJ CG CJ H NC J ND K GB L AK M AL N Removing the Distribution Assembly From Rear or top as required 1 For 2 3 and 4 row Distribution Cabinets Only Remove the access cover s from the rear of the Distribution Cabinet if present 2 For Lists EA GB NA NB ND Only Disconnect link busbar from sy...

Page 186: ...d Disconnect the leads at that end Leads will be removed with the Distribution Buss Assembly 9 For Each TPH Fuse Present If not replacing the fuse remove fuse carrier from the fuseholder Remove the fuse from the fuse carrier 10 Disconnect the distribution assembly input busbar from the system busbar two busbars on Lists AD AE CE and CF as shown at SYSTEM BUSBAR CONNECTION in the appropriate detail...

Page 187: ...e INSTALLATION INSTRUCTIONS SECTION 6012 for recommended torque 8 Reconnect all load wiring to the circuit breaker or fuse positions Refer to the separate INSTALLATION INSTRUCTIONS SECTION 6012 for recommended torque 9 For All Bullet Nose Assemblies Install circuit breakers and fuseholders into distribution bus assembly 10 For all lists equipped with a shield over the circuit breakers or fuseholde...

Page 188: ...M JB JC JD KA LB and LC Similar SYSTEM BUSBAR CONNECTION Remove Install 1 4 20 X 7 8 Bolt 1 4 Belleville Washer 1 4 Flat Washer 4 Places Torque to 60 In Lbs GROUND BUSBAR CONNECTION Remove Install 1 4 20 X 7 8 Bolt 1 4 Belleville Washer 1 4 Flat Washer 4 Places Torque to 60 In Lbs Remove Install 10 32 X 5 8 Screw No 10 Flat Washer 2 Places Remove Install 10 32 X 5 8 Screw No 10 Flat Washer 2 Place...

Page 189: ...BUSBAR CONNECTION Remove Install 1 4 20 X 7 8 Bolt 1 4 Belleville Washer 1 4 Flat Washer 4 Places Torque to 60 In Lbs Remove Install 10 32 X 5 8 Screw No 10 Flat Washer 2 Places Remove Install 10 32 X 5 8 Screw No 10 Flat Washer 2 Places FRONT VIEW REAR VIEW Linking Busbar To Disconnect Linking Busbar from System Busbar Not Shown Remove Install 3 8 16 X 1 1 4 Bolt 3 8 Belleville Washer 3 8 Flat Wa...

Page 190: ...le Washer 1 4 Flat Washer 4 Places Torque to 60 In Lbs Remove Install 10 32 X 5 8 Screw No 10 Flat Washer 2 Places Remove Install 10 32 X 5 8 Screw No 10 Flat Washer 2 Places FRONT VIEW REAR VIEW Linking Busbar To Disconnect Linking Busbar from System Busbar Not Shown Remove Install 3 8 16 X 1 1 4 Bolt 3 8 Belleville Washer 3 8 Flat Washer 2 Places Torque to 180 In Lbs ...

Page 191: ...stall 1 4 20 X 7 8 Bolt or 1 4 20 X 1 Bolt List BA only 1 4 Belleville Washer 1 4 Flat Washer 4 Places Torque to 60 In Lbs GROUND BUSBAR CONNECTION Remove Install 1 4 20 X 7 8 Bolt 1 4 Belleville Washer 1 4 Flat Washer 4 Places Torque to 60 In Lbs Remove Install 10 32 X 5 8 Screw No 10 Flat Washer 2 Places Remove Install 10 32 X 5 8 Screw No 10 Flat Washer 2 Places 48V JUMPERS Remove Install 1 4 2...

Page 192: ...all 1 4 20 X 7 8 Bolt 1 4 Belleville Washer 1 4 Flat Washer 4 Places Torque to 60 In Lbs GROUND BUSBAR CONNECTION Remove Install 1 4 20 X 7 8 Bolt 1 4 Belleville Washer 1 4 Flat Washer 4 Places Torque to 60 In Lbs Remove Install 10 32 X 5 8 Screw No 10 Flat Washer 2 Places Remove Install 10 32 X 5 8 Screw No 10 Flat Washer 2 Places LVD CONTACTOR LIST CB CD ONLY ...

Page 193: ...ll 1 4 20 X 7 8 Bolt 1 4 Belleville Washer 1 4 Flat Washer 8 Places Torque to 60 In Lbs GROUND BUSBAR CONNECTION Remove Install 1 4 20 X 7 8 Bolt 1 4 Belleville Washer 1 4 Flat Washer 8 Places Torque to 60 In Lbs Remove Install 10 32 X 5 8 Screw No 10 Flat Washer 2 Places Remove Install 10 32 X 5 8 Screw No 10 Flat Washer 2 Places LVD CONTACTORS LISTS CE CF ONLY ...

Page 194: ...nstall 10 32 X 5 8 Screw No 10 Flat Washer 2 Places Remove Install 10 32 X 5 8 Screw No 10 Flat Washer 2 Places FRONT VIEW REAR VIEW Linking Busbar To Disconnect Linking Busbar from System Busbar Not Shown Remove Install 3 8 16 X 1 1 4 Bolt 3 8 Belleville Washer 3 8 Flat Washer 2 Places Torque to 180 In Lbs ...

Page 195: ...G List AG AJ and CJ Similar LVD CONTACTOR LIST CG ONLY Remove Install 10 32 X 5 8 Screw No 10 Flat Washer 2 Places Remove Install 10 32 X 5 8 Screw No 10 Flat Washer 2 Places SYSTEM BUSBAR CONNECTION Remove Install 1 4 20 X 7 8 Bolt 1 4 Belleville Washer 1 4 Flat Washer 4 Places Torque to 60 In Lbs ...

Page 196: ...stall 1 4 20 X 7 8 Bolt 1 4 Belleville Washer 1 4 Flat Washer 4 Places Torque to 60 In Lbs GROUND BUSBAR CONNECTION Remove Install 1 4 20 X 7 8 Bolt 1 4 Belleville Washer 1 4 Flat Washer 4 Places Torque to 60 In Lbs Remove Install 10 32 X 5 8 Screw No 10 Flat Washer 2 Places Remove Install 10 32 X 5 8 Screw No 10 Flat Washer 2 Places ...

Page 197: ...10 32 X 5 8 Screw No 10 Flat Washer 2 Places FRONT VIEW Remove Install 1 4 20 X 7 8 Bolt 1 4 Belleville Washer 1 4 Flat Washer 2 Places Torque to 60 In Lbs Linking Busbar See also rear view REAR VIEW Linking Busbar To Disconnect Linking Busbar from System Busbar Not Shown Remove Install 3 8 16 X 1 1 4 Bolt 3 8 Belleville Washer 3 8 Flat Washer 2 Places Torque to 180 In Lbs ...

Page 198: ...USBAR CONNECTION Remove Install 1 4 20 X 7 8 Bolt 1 4 Belleville Washer 1 4 Flat Washer 4 Places Torque to 60 In Lbs Remove Install 10 32 X 5 8 Screw No 10 Flat Washer 2 Places Remove Install 10 32 X 5 8 Screw No 10 Flat Washer 2 Places FRONT VIEW REAR VIEW To Disconnect Linking Busbar from System Busbar Not Shown Remove Install 3 8 16 X 1 1 4 Bolt 3 8 Belleville Washer 3 8 Flat Washer 2 Places To...

Page 199: ... Lbs Remove Install 10 32 X 5 8 Screw No 10 Flat Washer 2 Places Remove Install 10 32 X 5 8 Screw No 10 Flat Washer 2 Places FRONT VIEW NOTE IF LIST AL GROUND BAR IS MOUNTED ABOVE LIST AK REMOVE LIST AL PRIOR TO REMOVING LIST AK Remove Install 1 4 20 X 7 8 Bolt 1 4 Lock Washer 1 4 Flat Washer 4 Places Torque to 60 In Lbs FRONT VIEW GROUND BUSBAR CONNECTION Remove Install 1 4 20 X 7 8 Bolt 1 4 Bell...

Page 200: ...il body Note the positions of the wire connections so that they can be correctly reconnected later in the procedure Disconnect the lug that terminates 1 Violet and 1 Violet White wire Remove the Contactor Assembly to a work surface 7 Disconnect from the coil body the lug that terminates 1 Red White wire 8 Note the orientation of the contactor with respect to the input and linking busbars Remove th...

Page 201: ...bar Refer to the separate INSTALLATION INSTRUCTIONS SECTION 6012 for connection locations and recommended torque Restarting the Power System 1 Reconnect DC and AC power to Power System 2 Start the Power System Refer to Installing Rectifier Modules and Initially Starting the System in the separate INSTALLATION INSTRUCTIONS SECTION 6012 for a startup procedure 3 Verify no alarms are active 4 Close t...

Page 202: ...asher 3 8 Flat Washer 2 Places Torque to 180 In Lbs Remove Install 1 2 13 x 1 1 2 Bolt 1 2 Belleville Washer 1 2 Flat Washer 2 Places Torque to 200 In Lbs Remove Install 1 2 13 x 1 1 2 Bolt 1 2 Belleville Washer 1 2 Flat Washer 2 Places Finger Tight Until SYSTEM BUSBAR CONNECTION is Made Then Torque to 200 In Lbs Disconnect Reconnect Red White Wire at Contactor Coil Body INPUT BUSBAR LINKING BUSBA...

Page 203: ...o Figure 28 3 Disconnect the four 4 wires on the auxiliary switch and the two 2 wires on the coil body Refer to Figure 29 Remove the contactor Installing the New Contactor NOTE In the following procedure before making busbar to busbar connections apply a thin coating of electrical anti oxidizing compound to the mating surfaces of the busbars 1 Connect the six 6 wires to the replacement contactor a...

Page 204: ...G 204 Figure 28 List RC Contactor Replacement Details List RD and RE Similar REAR VIEW TOP OF DISTRIBUTION CABINET Remove Install 3 8 16 x 1 1 4 Bolt 3 8 Belleville Washer 3 8 Flat Washer 4 Places Torque to 180 In Lbs LOCATION OF ACCESS COVER MOUNTING SCREWS ...

Page 205: ...Vertiv 24 VDC Power System User Manual Section 6013 Rev G 205 Figure 29 List RC Contactor Replacement Details List RD and RE Similar WHITE RED BLUE SLATE 2 VIOLET VIOLET ...

Page 206: ... Cabinet The MCA automatically detects the probe and adds it to the inventory without any alarms The default slope setting is DIGITAL TC OFF 3 Refer to MCA System Adjustments and set the following digital battery charge temperature compensation parameters SLOPE MAX W T and MIN W T 4 Refer to MCA System Adjustments and set the following alarm parameters HI TEMP and LO TEMP 5 Verify that battery cha...

Page 207: ... remove a Battery Charge Digital Temperature Compensation Probe to a system that has been previously started configured and checked Procedure 1 In the Calibration menu set the SLOPE V C to DIGITAL TC OFF Temperature Compensation stops and the System returns to the FLOAT voltage setting 2 Remove the probe The Major Alarm activates Update inventory to clear this alarm as described in this section ...

Page 208: ...VertivCo com Vertiv Headquarters 1050 Dearborn Drive Columbus OH 43085 USA Section 6013 RG 08 18 ...

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