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vacon introduction

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1. INTRODUCTION

1.1 Product Overview

The Vacon 500X UltraFlex AC drive provides an economical, powerful solution for a large array of industrial
applications. It features remote communications capability (using Ethernet, Devicenet, Modbus

®

and

Modbus

®

TCP/IP protocols), a keypad for easy configuration, and standard NEMA 4X / IP66 and NEMA 12

/ IP55 enclosures that eliminate the need for mounting in a separate enclosure. A USB interface allows
you to copy parameters from drive to drive, and to download data logs. Like the X4 AC drive, it provides a
robust, compact solution for industrial applications, but with even more capability.

1.2 Overview of This Manual

This manual contains specifications, receiving and installation instructions, configuration, description of
operation, options, and troubleshooting procedures for Vacon 500x UltraFlex AC drive devices.

For experienced users, a

section begins on page 60.

1.3 User’s Manual Publication History

Date

Document Number

Nature of Change

August 2008

DPD00081

First release

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Summary of Contents for 500X

Page 1: ...vacon 500x ac drives user s manual ...

Page 2: ...d only 63 109 Power On Hours 0 65535 h Read only 63 110 Stator Freq 0 0 400 0 Hz Read only 63 111 DC Bus Voltage 0 1000 Vdc Read only 63 115 Drive Power Out 0 0 200 0 Read only 63 116 Out Power kW 0 0 327 67 Read only 63 117 MWh Meter 0 32767 Read only 63 118 kWh Meter 0 0 999 9 Read only 63 120 Today s Date MM dd YY Read only 63 121 Today s Time hh mm Read only 63 150 Show Clock Parameters Parame...

Page 3: ...n Frequency 0 0 Max Freq 0 0 Hz 69 302 Max Frequency 20 0 400 0 Hz 60 0 Hz 69 303 Preset Freq 1 Min Freq Max Freq 5 0 Hz 69 304 Preset Freq 2 Min Freq Max Freq 10 0 Hz 69 305 Preset Freq 3 Min Freq Max Freq 20 0 Hz 69 306 Preset Freq 4 Min Freq Max Freq 30 0 Hz 69 307 Preset Freq 5 Min Freq Max Freq 40 0 Hz 69 308 Preset Freq 6 Min Freq Max Freq 50 0 Hz 69 309 Cut off Freq 0 0 5 0 Hz 0 0 Hz 70 310...

Page 4: ...c 74 490 App Macro text string Factory 74 491 Seq Appl text string Disabled 74 492 SIO Visible text string No 74 501 V Hz Select text string Linear Fixed 75 502 Voltage Boost 0 0 50 1 0 75 503 V Hz Knee Freq 25 0 400 0 Hz 60 0 Hz 75 504 Skip Freq Band 0 2 20 0 Hz 0 2 Hz 76 505 Skip Freq 1 Min Freq Max Freq 0 0 Hz 76 506 Skip Freq 2 Min Freq Max Freq 0 0 Hz 76 507 Skip Freq 3 Min Freq Max Freq 0 0 ...

Page 5: ...met Offset 0 0 90 0 0 0 82 705 Relay 1 Select text string 1 Drv Fault 83 706 Relay 2 Select text string 2 Drive Run 83 707 DO1 Select text string 0 Drv Ready 83 708 DO2 Select text string 6 At Speed 83 720 Active Logic text string 1 Active High 83 721 DI1 Configure text string 0 Preset 1 84 722 DI2 Configure text string 1 Preset 2 84 723 DI3 Configure text string 2 Preset 3 84 724 DI4 Configure te...

Page 6: ...50 PID Configure text string 0 No PID 90 851 PID FBk Config text string 0 Vin1 90 852 PID Prop Gain 0 2000 0 90 853 PID Int Gain 0 10000 0 90 854 PID Feed Gain 0 2000 1000 90 855 PID Error 1 0 00 100 00 Read only 90 856 PID Error 2 0 00 100 00 Read only 90 857 PID High Corr 0 00 100 00 100 00 90 858 PID Low Corr 0 00 100 00 0 00 90 859 PID Deriv Gain 0 200 0 00 91 860 PID Sleep Cfg text string 0 d...

Page 7: ...1 SIO Imet Level 0 00 100 00 100 00 95 926 Status Word 2 Bit 0 2 Read only 95 930 Seq Cntl 1 Bit 0 15 hex control 0x0000 96 931 Seq Cntl 2 Bit 0 15 hex control 0x0000 96 932 Seq Cntl 3 Bit 0 15 hex control 0x0000 96 933 Seq Cntl 4 Bit 0 15 hex control 0x0000 96 934 Seq Cntl 5 Bit 0 15 hex control 0x0000 96 935 Seq Cntl 6 Bit 0 15 hex control 0x0000 96 936 Seq Cntl 7 Bit 0 15 hex control 0x0000 96 ...

Page 8: ...35 0 97 972 Seq Count 18 0 65535 0 97 973 Seq Count 19 0 65535 0 97 974 Seq Count 20 0 65535 0 97 975 Seq Count 21 0 65535 0 97 976 Seq Count 22 0 65535 0 97 977 Seq Count 23 0 65535 0 97 978 Seq Count 24 0 65535 0 97 979 Seq Count 25 0 65535 0 97 980 Seq Decision 1 Bit 0 15 0x0000 97 981 Seq Decision 2 Bit 0 15 0x0000 97 982 Seq Decision 3 Bit 0 15 0x0000 97 983 Seq Decision 4 Bit 0 15 0x0000 97 ...

Page 9: ...24 hour support 358 0 40 837 1150 Email vacon vacon com summary of vacon 500x parameters vacon z 8 ...

Page 10: ...27 4 1 Introduction 27 4 2 General Wiring Information 27 4 2 1 Wiring Practices 27 4 2 2 Considerations for Power Wiring 28 4 2 3 Considerations for Control Wiring 28 4 3 Input Line Requirements 28 4 3 1 Line Voltage 28 4 3 2 Line Capacity 29 4 3 3 Phase Imbalance 29 4 3 4 Single phase Operation 29 4 3 5 Ground Fault Circuit Interrupters GFCI 29 4 3 6 Motor Lead Length 30 4 3 7 Using Output Contac...

Page 11: ...he Keeper Data Log 49 5 8 1 Keeper Parameters 49 5 8 2 Setting up the Keeper Function 49 5 9 Using the Vacon 500x Real Time Clock and Other Special Features 50 5 9 1 Enabling the Vacon 500x Based on Time of Day TOD 50 5 9 2 Reminders 51 5 9 3 Timers 51 5 9 4 Thresholds 52 6 USING MACRO MODE AND GETTING A QUICK START 53 6 1 Entering Macro Mode 53 6 2 Description of Parameters Used in Macro Mode 53 ...

Page 12: ...r mounting in a separate enclosure A USB interface allows you to copy parameters from drive to drive and to download data logs Like the X4 AC drive it provides a robust compact solution for industrial applications but with even more capability 1 2 Overview of This Manual This manual contains specifications receiving and installation instructions configuration description of operation options and t...

Page 13: ...24 hour support 358 0 40 837 1150 Email vacon vacon com introduction vacon z 12 1 ...

Page 14: ... drive appears on the shipping carton label and on the technical data label on the model The information provided by the model number is shown below Vacon 0500 3L 0071 5 X VACON This segment is common for all products 0500 Product range 0500 Vacon 500X 3L Input Function 3L Three phase input 0071 Drive rating in ampere e g 0071 71 A 5 Supply voltage 5 500 V X Information for factory ...

Page 15: ... 110 205 180 205 180 125 90 168 156 168 156 0240 5 200 132 240 240 240 240 150 110 205 180 205 180 Operating temperature 0 C to 40 C 32 F to 104 F Storage temperature 20 C to 65 C 4 F to 149 F Humidity 0 to 95 non condensing Altitude 1000 m 3300 ft without derating Maximum vibration per EN50178 1g 57 150 Hz Acoustic noise 80 dba sound power at 1 m 3 ft maximum Cooling 4 kW 5 HP models Natural conv...

Page 16: ...Digital outputs 2 SPDT relay outputs 130 Vac 1 A 250 Vac 0 5 A 2 open collector outputs 50 mA per device 2 optional relays optional encoder interface Digital pulse train output Open collector output pulse train proportional to output frequency Vmet analog output 0 to 10 Vdc 5 mAdc maximum Imet analog output 0 4 20 mAdc output into a 500 Ω load maximum DC holding injection braking At start stop by ...

Page 17: ...1 305 17 38 441 20 19 513 B 8 72 221 10 75 273 11 25 286 C 8 49 216 7 91 201 11 73 298 D 11 03 280 16 50 419 19 25 489 E 7 88 200 9 76 248 7 88 200 F 0 28 7 0 41 10 0 28 7 G 4 05 103 4 72 120 7 78 198 H N A N A N A J 2 31 59 2 88 73 0 65 17 K 3 94 100 4 84 123 2 29 58 L 5 56 1 41 6 88 175 3 95 100 M 0 88 22 1 38 35 1 69 43 N N A 1 13 29 0 88 22 P N A N A 5 60 142 Q N A N A 7 24 184 Weight lb kg 14...

Page 18: ...51 02 1296 B 12 84 326 16 31 414 C 13 80 351 16 88 429 D 28 00 711 45 77 1163 E 7 88 200 7 65 194 F 0 42 11 0 42 11 G 8 63 219 12 57 319 H 8 26 210 11 10 282 J 0 53 13 0 20 5 K 2 69 68 2 32 59 L 3 94 100 3 82 97 M 2 44 62 2 94 75 N 0 88 22 0 88 22 P 5 19 132 5 32 135 Q 7 35 187 7 45 189 R 10 23 260 N A S 1 94 49 1 86 47 Weight lb kg 95 0 43 10 305 0 138 35 Table 2 Dimensions and Weights for Frame ...

Page 19: ...24 hour support 358 0 40 837 1150 Email vacon vacon com technical characteristics vacon z 18 2 Figure 1 Vacon 500x Frame Size 1 Models B A D E F J K L C G M series X ...

Page 20: ...Tel 358 0 201 2121 Fax 358 0 201 212205 19 z vacon technical characteristics 2 Figure 2 Vacon 500x Frame Size 2 Models B F A D E C G J K L M N series X ...

Page 21: ...24 hour support 358 0 40 837 1150 Email vacon vacon com technical characteristics vacon z 20 2 Figure 3 Vacon 500x Frame Size 3 Models D A F 8 PLACES B E C G J K L P Q N 3 PLACES M 2 PLACES series X ...

Page 22: ...Tel 358 0 201 2121 Fax 358 0 201 212205 21 z vacon technical characteristics 2 Figure 4 Vacon 500x Frame Size 4 Models B A E F 8 PLACES D C G H R M 2 PLACES S 1 PLACES N 2 PLACES J K L P Q series X ...

Page 23: ...our support 358 0 40 837 1150 Email vacon vacon com technical characteristics vacon z 22 2 Figure 5 Vacon 500x Frame Size 5 Models B A E F 8 PLACES C H G J K L P Q M 2 PLACES S 1 PLACE N 2 PLACES D series X ...

Page 24: ... 149 F 3 2 Installation Precautions Improper installation of the Vacon 500x drive will greatly reduce its life Be sure to observe the following precautions when selecting a mounting location Failure to observe these precautions may void the warranty See the inside front cover of this manual for more information about the warranty Do not install the drive in a place subjected to high temperature hi...

Page 25: ... of manufacture or two years from the date of installation whichever comes first For a more detailed description of VACON Plc warranty policy see the inside front cover of this manual or visit the web site at http www vacon com To determine if your drive is within the warranty time frame find the bar code label or look in the lower left of the technical nameplate The serial number can be broken do...

Page 26: ...e approved conduit is not used all warranty claims against water damage will be void 3 7 Condensation The washdown process of an Vacon 500x drive may create a temperature and humidity change in and around the drive If the unit is mounted in a cool environment and washed down with higher temperature water as the drive cools to room temperature condensation can form inside the drive especially aroun...

Page 27: ...24 hour support 358 0 40 837 1150 Email vacon vacon com receiving and installation vacon z 26 3 ...

Page 28: ... Before servicing the drive Disconnect all power Place a DO NOT TURN ON label on the drive disconnect Lock the disconnect in the open position Failure to observe these precautions will cause shock or burn resulting in severe personal injury or death TENSION DANGEREUSE Lisez et comprenez ces directives dans leurs intégralité avant d installer ou de faire fonctionner le variateur de vitesse Vacon 50...

Page 29: ...cations Note Wire type not specified by the manufacturer Some types of wire may not fit within the constraints of the conduit entry and bend radius inside the drive 4 2 3 Considerations for Control Wiring Control wiring refers to the wires connected to the control terminal strip Select control wiring as follows 1 Shielded wire is recommended to prevent electrical noise interference from causing im...

Page 30: ...on Vacon 500x AC drive 230 Vac 4 kW 5 HP models are designed for both three phase and single phase input power If one of these models is operated with single phase power use any two line input terminals The output of the device will always be three phase The safe derating of the Vacon 500x series of drives is 50 of the nominal current kW HP rating Consult the factory with the particular applicatio...

Page 31: ...ing of an AC drive may be needed as part of the approved safety circuit Problems can arise if these contactors are opened for the safety circuit and the drive is left in run mode of operation When the contactor is open the drive is in a no load no resistance state but is still trying to supply current to the motor However when the contactor closes the drive sees the motor resistance and instantly ...

Page 32: ...rminal strip see Figure 7 Dynamic brake DB connections are not on the terminal strip but on fast on spade connectors for models up to 18 5 kW 30 HP and on the terminal strip for models 30 kW 40 HP and larger See page 33 for specific information about dynamic braking Figure 7 Vacon 500x Power Terminals ...

Page 33: ...with all applicable electrical codes The Vacon 500x AC drive is able to withstand a 150 overload for 60 seconds for heavy duty rating and 120 overload for normal duty rating The fusing and input protection of the drive must always meet UL NEC National Electric Code and CEC Canadian Electric Code requirements All fuse ratings included in Table 5 below are for reference only and do not supersede cod...

Page 34: ...en connected Changes to parameter 410 must be made when using external DB resistors Verify with the manufacturer of the selected resistor that the resistor is appropriate for your application Contact VACON Plc Electronic Application Engineering for further assistance with other possible sizing limitations Refer to Table 6 for information about dynamic braking capacity for each Vacon 500x model 008...

Page 35: ...15 for specifications Table 7 on page 36 shows how to use the control terminals for preset speeds The drive s control terminals are referenced to earth ground through a resistor capacitor network Use caution when connecting analog signals not referenced to earth ground especially if the communications port J3 is being used The J3 port includes a common reference that can be connected to earth grou...

Page 36: ... 358 0 201 212205 35 z vacon connections 4 4 6 2 Typical Connection Diagrams for Digital Inputs Figure 10 Connections for 2 wire and 3 wire Control Typical connection for 2 wire control Typical connection for 3 wire control ...

Page 37: ...set frequency F4 parameter 306 0 1 0 1 Preset frequency F5 parameter 307 0 1 1 0 Preset frequency F6 parameter 308 0 1 1 1 Preset frequency F7 parameter 310 1 0 0 0 Preset frequency F8 parameter 311 1 0 0 1 Preset frequency F9 parameter 312 1 0 1 0 Preset frequency F10 parameter 313 1 0 1 1 Preset frequency F11 parameter 314 1 1 0 0 Preset frequency F12 parameter 315 1 1 0 1 Preset frequency F13 p...

Page 38: ...el 358 0 201 2121 Fax 358 0 201 212205 37 z vacon connections 4 4 6 3 Typical Connection Diagrams for Analog Inputs Figure 12 Connections for Speed Potentiometer Figure 13 Connections for Process Signal ...

Page 39: ...24 hour support 358 0 40 837 1150 Email vacon vacon com connections vacon z 38 4 4 6 4 Typical Connection Diagrams for Analog Outputs Figure 14 Connections for Process Meters ...

Page 40: ... features 3 Enter Macro mode by holding the Program PROG key down for more than 3 seconds The display then shows Hold PROG for Macro Mode See Chapter 6 Using Macro Mode starting on page 111 for more information The summary of parameters found before the Table of Contents notes whether a parameter is in Level 1 Vacon 500X Parameters on page 61 gives full information about what level a parameter is ...

Page 41: ...stopped pressing this key decreases the desired running speed When the drive is running pressing the DOWN key decreases the actual running speed in 0 1 Hz increments Holding the SHIFT key while pressing the DOWN arrow moves the decimal place to the right with each press 10 0 Hz 1 0 Hz 0 1 Hz increments NOTE The operating speed for the drive is stored on Power Down Pressing this key while a paramet...

Page 42: ... increase the scroll rate release the SHIFT key to return to the normal scroll rate Press the ENTER key to store the new value In the Program mode pressing this key scrolls backward through the parameters If the P indicator is flashing it decreases the value of the parameter To change the scroll rate hold the SHIFT key at the same time to increase the scroll rate release the SHIFT key to return to...

Page 43: ...in Fault mode If the drive has stopped because of a fault this light flashes to call attention to the display Table 3 Function of Keys in Fault Mode Display Values Meaning LOC Local control via the keypad REM Remote control from the terminal strip SIO Remote control via the RS485 Serial SIO Link SQx Control via the Program Sequencer MEA The Stator Resistance Measurement is armed Message Meaning St...

Page 44: ...able is not active or because ARCTIC mode has shut down the run operation Volt Range The drive has not met the input voltage voltage requirements that it needs to be able to run In other words the Bus Voltage of the drive is either too low or too high Low Voltage The drive has reached an undervoltage state Kpd Stop A stop command was given from the keypad when the keypad was not the active control...

Page 45: ...rovide further information about drive operation see the following section Figure 16 shows an example of the Vacon 500x keypad display window Figure 16 Vacon 500x Keypad Display Window CPU Warning A system error occurred in the software of the Vacon 500x Mtr Measure An RS Measurement is armed or active IR Active Valid IR communications are occurring Seq Running The program sequencer functionality ...

Page 46: ...l to see which parameters cannot be changed in Run mode they appear as shaded entries in the table 2 Press the UP DOWN arrow keys to access the desired parameter 3 Press the SHIFT key to allow the value to be changed The P indicator starts to blink 4 Press the UP DOWN arrows to select the new value 5 Press the ENTER key to store the new value The display shows Stored for one second 6 Press PROG to...

Page 47: ...o ways that an RS Measurement is ready to be made First the Control path status field displays MEA Second a Mtr Measure warning flashes both of these signifying that a measurement is about to be taken 7 Start the RS Measurement by pressing the FWD key The measurement can only be made with the FWD key The FWD REV terminals and the REV key will not work 8 The measurement will begin as the drive inje...

Page 48: ... Drive Parameters 1 Insert the memory stick in the USB port 2 You will need to know the file name that you want to access particularly if there is more than one tps file on the memory stick 3 Access parameter 799 Config USB Mode in Level 2 programming 4 Select Par Recall and press the Up button 5 The display indicates a file name and that you should press SHIFT to proceed Verify that the file name...

Page 49: ... port will flash red until a connection is made to the memory stick During this state the drive displays the message shown below 7 When a connection to the memory stick is made the LED will turn solid green and the display will be one of the three screens below If a file name is more than 12 characters long the name is truncated on the display If the drive does not connect successfully to the USB ...

Page 50: ... the times in which you want to capture the data and the Keeper does the rest The data can be stored and retrieved on a USB flash memory device in a csv file format that makes it possible to import directly into a spreadsheet See Storing Keeper Files on page 47 for instructions on how to store Keeper data on a USB memory stick 5 8 1 Keeper Parameters The following table shows the Keeper parameters...

Page 51: ...he selection of this parameter should be made based on the units you are accumulating For example if you are pumping gallons per minute GPM program this parameter to minute If you are pumping liters per second program second The parameter should match the time base of the units you are accumulating 11 The Keeper is now set up and ready to collect data The last step should be to reset the records t...

Page 52: ...er active gating stops When a reminder has timed out a digital output can be activated to warn the operator or maintenance technician that a certain action must be taken such as regular maintenance or cycling of some element in the process A reminder s time out can also be monitored from the keypad through the ETA parameters 173 176 179 on page 65 and reset remotely again through a digital input T...

Page 53: ...e analog input is controlling the Vacon 500x or not the Vacon 500x is simply measuring the input and can transmit the condition of the signal associated with it Thresholds can look at conditions within the drive such as load output power current or with the help of an encoder board an encoder frequency or speed signal You can set limits of high low and within range for the condition to be consider...

Page 54: ...able in Level 1 programming Pump The Pump macro provides a basic set up for Pump applications Parameters such as the V Hz curve and terminal strip operation are available in Level 1 programming Pump w PI The Pump w PI macro allows for a simple set up for Pump applications requiring process control Parameters such as the V Hz curve terminal strip operation and PI configuration parameters are availa...

Page 55: ... protection This parameter should be configured to the value on the nameplate of the motor as that value is used in calculating the percentage of current at which the drive is operating For information on motor timed overload operation and how Parameter 510 works with it see page 76 511 Rated Mtr RPM Default 1750 rpm Range 0 24000 rpm Level 2 Macro This parameter replaces the slip compensation par...

Page 56: ...6 810 Language Default English Range 1 65535 Level 2 Macro This parameter configures the language in which text strings will be displayed The following data values may be assigned to this parameter Parameter Value English Spanish Para Parameter Name Default See Page 001 Model Number Read only 61 102 Output Freq Read only 62 103 Output Voltage Read only 62 104 Output Current Read only 62 105 Drive ...

Page 57: ...24 DI4 Configure Ref Switch 84 725 DI5 Configure Fault Reset 84 803 PWM Frequency 16 0 kHz 88 804 Display Mode Output Freq 88 Table 2 Fan Application Macro Core Factory Application from Table 1 plus the following parameters Para Parameter Name Default See Page 203 Stop Key Remote Coast 66 204 Ref Select Vin1 67 205 Vin1 Config 0 10 V 67 206 Vin1 Offset 0 00 67 207 Vin1 Span 100 00 67 208 Cin Confi...

Page 58: ...ter Name Default See Page 203 Stop Key Remote Coast 66 204 Ref Select Vin1 67 205 Vin1 Config 0 10 V 67 206 Vin1 Offset 0 00 67 207 Vin1 Span 100 00 67 401 Ramp Select ART Strt RS 71 501 V Hz Select Pump Fxd 75 608 Restart Number 0 80 609 Restart Delay 60 sec 80 702 Imet Config Current Out 82 703 Imet Span 100 0 82 704 Imet Offset 0 0 82 721 DI1 Configure Preset 1 84 722 DI2 Configure Preset 2 84 ...

Page 59: ...y 60 sec 80 702 Imet Config Current Out 82 703 Imet Span 100 0 82 704 Imet Offset 0 0 82 721 DI1 Configure Preset 1 84 722 DI2 Configure Preset 2 84 723 DI3 Configure Preset 3 84 724 DI4 Configure Ref Switch 84 725 DI5 Configure PI Enable 84 803 PWM Frequency 16 0 kHz 88 804 Display Mode Output Freq 88 850 PI Configure No PI 90 851 PI Feedback Vin1 90 852 PI Prop Gain 0 90 853 PI Int Gain 0 90 854...

Page 60: ...ip Comp Enable No 77 519 Find Mtr Data Not Active 77 520 Filter FStator 8 mS 77 521 Start Field En No 77 522 Filter Time Slip 100 mS 77 523 Id Percent Read only 78 524 Iq Percent Read only 78 803 PWM Frequency 3 0 kHz 88 804 Display Mode Std Display 88 Para Parameter Name Default See Page Table 6 Vector Application Macro Core Factory Application from Table 1 plus the following parameters ...

Page 61: ...eros 4 The factory settings are for keypad only operation in the forward direction that is the REV key is disabled Press the FWD key which causes the FWD indicator to illuminate 5 Press the UP arrow to increase the desired running frequency When the display gets to 0 1 Hz the drive starts to produce an output 6 When the motor starts to turn check the rotation If the motor is turning in the wrong d...

Page 62: ...he Vacon 500x parameters in the order in which they appear in the keypad display For each parameter the table lists the default value and range and also describes the use of the parameter Para Parameter Name See Page Para Parameter Name See Page 001 Model Number 61 303 Preset Freq 1 69 102 Output Freq 62 402 Accel Time 1 71 103 Output Voltage 62 403 Decel Time 1 72 104 Output Current 62 502 Voltag...

Page 63: ...ing Data and Reflashing Using a Flash Memory Device on page 47 008 Option Installed Read Only Range n a Level 2 This parameter identifies the option installed in the drive Options are Value Description 0 No options installed 1 115 Vac and Encoder Feedback Option Card 2 DeviceNet Option Card 3 Ehternet IP Option Card 7 ModBus TCP IP Option Card 009 Fbus Soft Rev Read Only Range n a Level 2 This par...

Page 64: ...am Number 109 Power On Hours Read only Range 0 65535 h Level 2 Parameter 109 Power On Hours displays how long the drive has been powered up 110 Stator Freq Read only Range 0 0 400 0 Hz Level 2 Parameter 110 Stator Frequency displays the frequency the drive is applying to the motor stator 111 DC Bus Voltage Read only Range 0 1000 Vdc Level 1 2 Parameter 111 DC Bus Voltage displays the voltage on th...

Page 65: ...the drive is enabled to run if a Run signal is active If equal to Time Run Enable the function is disabled See Enabling the Vacon 500x Based on Time of Day TOD on page 50 154 TOD Run Disable 12 00 Range 00 00 23 59 Level 2 Clock This parameter sets the ending time that the drive is enabled to run if a Run signal is active If equal to Time Run Disable the function is disabled See Enabling the Vacon...

Page 66: ...es may be assigned to this parameter Parameter Value Description 0 Disabled 1 Hour 2 Run Hour 3 Gated Hour See Reminders on page 51 for more information on using these parameters 175 Reminder 2 Time 1 Range 1 32000 hours Level 2 Based on parameter 179 Reminder 3 ETA this parameter sets the duration of time in hours until reminder 2 is set See Reminders on page 51 for more information on using thes...

Page 67: ...on using Increase Decrease Notes 1 Electronic Motor Operated Potentiometer EMOP simulates the UP DOWN arrow keys on keypad using external remote N O pushbuttons 2 Commanded output frequency returns to the value of parameter 301 Min Frequency when the drive is stopped 3 Commanded output frequency remains at the previous setpoint when the drive is stopped 4 The parameters that set the functions of t...

Page 68: ...This parameter also determines input range impedance and characteristics Use Parameters 206 Vin1 Offset and 207 Vin1 Span to customize the selected range The following data values may be assigned to this parameter Parameter Value Description 0 10V 0 10Vdcsignal Thisis the selectionthatisrecommendedwhenthe drive isfollowing the 6FS or 48FS output of another drive 0 10V Brk W 0 10Vdc signal with bro...

Page 69: ...tion 0 10V I 0 10Vdc signal inverted 0 10V Bipol 0 10Vdc signal 5Vdc is stop with 0Vdc Full REV and 10Vdc Full FWD 0 5V 0 5Vdc signal 0 5V I 0 5Vdc signal inverted 212 Vin2 Offset Default 0 0 Range 0 0 to 100 0 Level 2 Parameter 212 Vin2 Offset configures the offset for analog input Vin2 expressed as a percentage of the maximum value of the input signal Note that if the input signal drops below th...

Page 70: ... analog input The preset speeds can be set lower than the minimum frequency in parameter 301 302 Max Frequency Default 60 Hz Range 0 0 to 400 0 Hz Parameter 302 the Maximum Frequency parameter configures the maximum frequency output of the drive 303 Preset Freq 1 Jog Ref 304 Preset Freq 2 305 Preset Freq 3 306 Preset Freq 4 307 Preset Freq 5 308 Preset Freq 6 310 Preset Freq 7 311 Preset Freq 8 31...

Page 71: ...ock This parameter configures the value of the Keeper input signal when the analog input is at its maximum value For detailed information about setting up Keeper parameters see Using the Keeper Data Log on page 49 382 Keeper Save Time Default 0 00 Range 00 00 23 59 Level 2 Clock This parameter sets the time of each day when the Keeper will save an accumulated process variable For detailed informat...

Page 72: ...and 403 Decel Time 1 Running reverse 404 Accel Time 2 and 405 Decel Time 2 ART Frq Ramp to Stop If the output frequency is less than preset frequency parameter 308 Preset Freq 6 the active ramp is set by 402 Accel Time 1 and 403 Decel Time 1 If the output frequency is equal to or greater than 308 Preset Freq 6 the active ramp is set by 404 Accel Time 2 and 405 Decel Time 2 ART Strt RS Ramp to Stop...

Page 73: ...plied is determined by the time that the selected digital input is active The second type of DC injection braking supported by the Vacon 500x drive is where DC braking occurs at a specified frequency The duration of the braking is adjusted by parameter 407 DC Inject Time With this type of braking as the drive slows down after a Stop command DC braking begins when the frequency reaches the value se...

Page 74: ...meet these criteria before operating again a Board temperature must be above 9 degrees C and b Board temperature must stay above 9 degrees C until a time period has elapsed The time period is dependent on how far below 10 degrees C the board was Each degree below 10 degrees C adds another 4 minutes before restart 414 S Ramp Rounding Default 25 Range 1 100 Level 2 This parameter is used to define t...

Page 75: ...0 Hz This deceleration ramp is selected by parameter 401 Ramp Select or Sequencer Configuration Note that extremely short deceleration times may result in nuisance fault trips or may require an external dynamic brake or regen current limit 490 Appl Macro Default 0 Factory Range n a Macro This parameter configures what macro will be active in the drive A macro will change a default or the visibilit...

Page 76: ... use the boost parameter parameter 502 502 Voltage Boost Default 1 0 Range 0 0 to 50 0 Levels 1 2 Parameter 502 Voltage Boost increases the motor voltage at low speed to increase the starting torque of the motor The parameter sets the amount of boost to be applied at zero frequency The amount of boost ecreases linearly with increasing speed This parameter is used when parameter 501 is set with fix...

Page 77: ... to enter the rated voltage from the motor nameplate to provide optimal control and protection This is usually the amount of voltage delivered to the motor terminals at the setting of 503 V Hz Knee Freq 510 Rated Mtr FLA Default ND Rating Range 50 200 of ND rating Level 2 Macro The Rated Motor FLA parameter allows a user to enter the rated FLA from the motor nameplate to provide optimal control an...

Page 78: ...s allow dynamic currents to be produced but with greater peaks This could produce unstable states in the field weakening area Low values for this parameter can cause overcurrent faults while accelerating to frequencies over the Knee Frequency Higher values allow the drive to run more smoothly at frequencies over the Knee Frequency and protect the drive against overcurrents often the case when usin...

Page 79: ...erate an undervoltage fault If power is restored the drive will continue to ramp to a stop and will fault 2 Quick Ramp Same as Ramp Down except the shorter ramp time Decel 1 or Decel 2 will be used 3 Controlled With this setting if power is lost the drive decelerates the motor trying to regulate the bus voltage to the undervoltage level If power is restored the drive accelerates to the command fre...

Page 80: ...0 Range 5 150 Level 2 This parameter sets the current limiting point when the drive is in motoring mode in the forward direction The limit is expressed as a percentage of the current capacity of the drive 602 Cur Lim Mtr Rev Default 120 Range 5 150 Level 2 This parameter sets the current limiting point when the drive is in motoring mode in the reverse direction The limit is expressed as a percenta...

Page 81: ...rameter 510 Rated Mtr FLA and parameter 610 Timed OL Select Parameter 510 Rated Mtr FLA should be configured to the value on the nameplate of the motor This value is used in calculating the percentage of current at which the drive is operating Set parameter 610 to one of the following data values to configure the desired overload characteristic Options Trip Time Motor Type Motor Class Std Ind Shp ...

Page 82: ...gned to this parameter Para Value Description Range Limit Freq OutOutput frequency of the driveParameter max freq Voltage OutVoltage being supplied to the motorRated motor voltage Current OutCurrent being supplied to the motor200 of drive rating Drive LoadCalculated percentage of drive rating200 of drive rating Drive TempCalculation of total drive temp rating100 of unit temp rating Stator FreqComm...

Page 83: ...y 100 of input config Power OutCalculated power output of drive 250 of drive rating LoadPercentage torque of drive 200 to 200 of drive rating see parameter 105 PID FbackAllows the analog output to produce a signal in proportion to the PID feedback received Vin 1Mirrors the status of the Vin1 input see parameter 910 0 100 Cin Mirrors the status of the Cin input see parameter 911 0 100 Vin 2Mirrors ...

Page 84: ...imCurrent Limit mode is active High TempThe temperature limit of the drive has been exceeded Local ModeThe keypad is the control path for reference speed and control functions SeqOut 000Programmed sequence step active SeqOut XXX values are all status SeqOut 001outputs linked to a step in the program sequencer SeqOut 010 SeqOut 011See Using the Vacon 500x Program Sequencer on page 98 for more infor...

Page 85: ...al to Remote mode Alt RampActivates Alternate Ramp See note and chart on next page Fault ResetResets a fault EMOP EMOP increases speed EMOP EMOP decreases speed PID EnableEnables PI control Ref SwitchSwitches speed reference signals Cur Lim DisDisables Current Limit mode SL OverrideTakes control away from the serial link Seq 1Sequencer input 1 Seq 2Sequencer input 2 Seq 3Sequencer input 3 Seq Dwel...

Page 86: ...Load High 20 Enc In 10 Load Low For detailed information about setting up Threshold parameters see Thresholds on page 52 741 Thres 1 High Default 100 00 Range 300 00 to 300 00 Level 2 This parameter sets the High Thres level for Threshold 1 For detailed information about setting up Threshold parameters see Thresholds on page 52 742 Thres 1 Low Default 0 00 Range 300 00 to 300 00 Level 2 This param...

Page 87: ...el 2 This parameter specifies the duration of time in seconds for the timer to count For detailed information about setting up Timer parameters see Timers on page 51 749 Timer 2 Type Default 0 Range n a Level 2 This parameter selects the kind of timer to be used as shown in the following options Parameter Value Description 0 On Delay 1 Off Delay 2 On Off Delay For detailed information about settin...

Page 88: ...ated Mtr FLA 517 Single Phase 511 Rated Mtr RPM Note also that the following parameters will never be recalled via USB 490 Appl Macro 900 SIO Protocol 794 Drive Name 901 SIO Baud Rate 799 USB Config Mode 902 Comm Drop 810 Language 916 Infrared Baud 811 Access Code 80 Disable Daylight Savings Time 81 Enable Daylight Savings Time 802 Start Options Default LS Lockout Range n a Level 2 The Start Optio...

Page 89: ... PSIDisplay is scaled to read in PSI based on the PID feedback input to an analog input Fbk GPMDisplay is scaled to read in GPM based on the PID feedback input to an analog input Fbk UserDisplay is scaled to read in User units parameter 805 based on PID feedback input to an analog input Vin1 UserAn alphanumeric 3 character value defined by the user Vin2 UserAn alphanumeric 3 character value define...

Page 90: ... Ratio parameter allows the pulse train output of one Vacon 500x series drive master to be used to control the speed of up to 8 other follower drives The output of each follower can be individually programmed or trimmed ON THE FLY with A2 RATIO The range of adjustment is 0 200 of the master This function only works when using the 6FS or 48FS function in parameter 204 814 Display Status Default Dri...

Page 91: ...ull range with PID enabled by DI 851 PID Feedback Default Vin1 Range n a Level 2 The PID Feedback parameter configures the feedback signal to be used in PID control The following data values may be assigned to this parameter Parameter Value Description Vin1 Vin1 is the PID feedback Cin Cin is the PID feedback Vin2 Vin2 is the PID feedback EncoderThe Encoder is the PID feedback 852 PID Prop Gain De...

Page 92: ... Default 0 00 Range 0 00 100 00 Level 2 This parameter sets the sleep level for the PID output 862 PID Wake up Lvl Default 100 00 Range 0 00 100 00 Level 2 This parameter sets the wake up level for the PID output 863 Sleep Delay Time 864 Wake up Delay Default 0 0 sec Range 0 0 300 0 sec Level 2 These parameters set the sleep and wake up delay times for the PID output 865 PID Feedback Default Read ...

Page 93: ...ues may be assigned to this parameter Parameter Value Description RTU N81No parity 8 data bits 1 stop bit RTU N82No parity 8 data bits 2 stop bits RTU E81Even parity 8 data bits 1 stop bit RTU O81Odd parity 8 data bits 1 stop bit 901 SIO Baud Rate Default 9600 Range n a Level 2 SIO This parameter defines the baud rate of the SIO port The following data values may be assigned to this parameter Para...

Page 94: ...e status word indicates that the output is active The following bits are used with this parameter Bit When Set to 1 Signifies Bit When Set to 1 Signifies 8 Preset Input 4 PS4 0 SLC Run 9 PID Enable 1 SLF Ref 10 TOD Override 2 FWD 11 Cur Lim 3 REV 12 DCI 4 FEXT2 13 CTS 5 Preset Input 1 PS1 14 Ref Switch 6 Preset Input 2 PS2 15 Fault Reset 7 Preset Input 3 PS3 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 B...

Page 95: ...utput Status Default Read Only Range n a Level 2 SIO This parameter provides a 10 bit binary status display A 1 in the status word indicates that the output is active The following bits are used with this parameter Bit When Set to 1 Signifies Bit When Set to 1 Signifies 8 Alt Ramp 0 SLC Run 9 SL Override 1 SLF Ref 10 Remote 2 FWD run 11 Curr Lim 3 REV run 12 DCI 4 FEXT2 13 Jogging 5 Accel 14 Zero ...

Page 96: ...unications 2 IR w ctl The Infrared port will be re mapped to Fieldbus Communications serial link control can only come through Fieldbus communications 3 IR no ctl The Infrared port will be re mapped to Fieldbus Communications but no control will be allowed through Fieldbus The RS 485 port on the drive will still have SIO control rights 920 SIO Vmet Level Default 100 00 Range 0 00 100 00 Level 2 SI...

Page 97: ...eq Cntl 15 945 Seq Cntl 16 946 Seq Cntl 17 947 Seq Cntl 18 948 Seq Cntl 19 949 Seq Cntl 20 950 Seq Cntl 21 951 Seq Cntl 22 952 Seq Cntl 23 953 Seq Cntl 24 954 Seq Cntl 25 Default 00000 00000 00000 Range n a Level 2 SEQ These parameters each provide a 15 bit binary status display See Using the Vacon 500x Program Sequencer on page 98 The following bits are used with each of these parameters Bit 0 3 ...

Page 98: ...eq Decision 4 984 Seq Decision 5 Default 00000 00000 00000 Range n a Level 2 SEQ These parameters each provide a 15 bit binary status display See Using the Vacon 500x Program Sequencer on page 98 The following bits are used with each of these parameters Bit 0 4 State Decision Occurs Bit 5 9 Destination State Bit 10 15 Decision Condition 1500 Last Fault Read Only Range n a Level 2 This parameter La...

Page 99: ...lt lists the fault that occurred 4 before the last For more information refer to Chapter 8 Troubleshooting beginning on page 111 1635 5th Fault Read Only Range n a Level 2 This parameter 5th Fault lists the fault that occurred 5 before the last For more information refer to Chapter 8 Troubleshooting beginning on page 111 1662 4th Fault Read Only Range n a Level 2 This parameter 4th Fault lists the...

Page 100: ...ion is determined by whether the drive is wired for 2 wire or 3 wire control If the terminal is set up for 2 wire control the sequencer operates in continuous mode R J terminal inactive This will run the sequencer until the Forward command is removed If the terminal is set up for 3 wire control the sequencer runs one cycle when the FWD terminal is activated Note that the REV terminal has very limi...

Page 101: ...o advance to the next state without satisfying the conditions programmed to advance To do this program a digital input to Seq Advance When a digital input program to this option changes from inactive to active a running sequencer will advance one state This feature is useful when debugging a sequence with long time intervals 7 4 3 Sequencer State Configuration Overview Each state of the program se...

Page 102: ... 1010 Value of parameter Preset Freq 10 313 1011 Value of parameter Preset Freq 11 314 Table 4 Speed Selection Options Output Configuration 13 15 000 SeqOut 000 001 SeqOut 001 010 SeqOut 010 011 SeqOut 011 100 SeqOut 100 101 SeqOut 101 110 SeqOut 110 111 SeqOut 111 Control Selection 10 12 000 Stopped 001 Forward 010 Reverse 011 DC Inject 100 Fault 1 101 Fault 2 110 Term SIO State Duration 6 9 0000...

Page 103: ...ows several control selection options not available in the X4 Program Sequencer These new options allow a terminal strip control state or a state that faults the drive 1100 Value of parameter Preset Freq 12 315 1101 Value of parameter Preset Freq 13 316 1110 Value of parameter Preset Freq 14 317 1111 Value of parameter Preset Freq 15 318 Binary Value Definition Resultant Speed 00 Accel Time 1 and ...

Page 104: ...ed with User Fault 1 when configured with this control selection 101 The drive will be faulted with User Fault 2 when configured with this control selection 110 The drive will be in control of a terminal strip digital input configuration or an SIO control word configuration In this state any digital input configured to Seq Fwd will control the drive through the terminals with two wire control If b...

Page 105: ...ercentage of input after span and offset are applied where 100 00 10000 Note The of analog input after span and offset can be read in parameter 911 Cin Status 1010 Drive State AND With this selection the count parameter represents a bit packed status word corresponding to drive state conditions The format of this status word is documented in Advancement on Drive State Conditions on page 104 The Se...

Page 106: ... Decision Configuration The Vacon 500x sequencer has up to five possible decision states available This allows users to program a decision into the sequence Decisions are programmed through five parameters Seq Decision 1 Seq Decision 2 Seq Decision 3 Seq Decision 4 and Seq Decision 5 These parameters are a bit packed configuration that allows a decision to be programmed into any step The format of...

Page 107: ... 00001 Decision in State 1 00010 Decision in State 2 00011 Decision in State 3 00100 Decision in State 4 00101 Decision in State 5 00110 Decision in State 6 00111 Decision in State 7 01000 Decision in State 8 01001 Decision in State 9 01010 Decision in State 10 01011 Decision in State 11 01100 Decision in State 12 01101 Decision in State 13 01110 Decision in State 14 01111 Decision in State 15 100...

Page 108: ...ion is needed for example if a state needed to last for 2 5 seconds another option should be chosen As the sequence needs a digital input and a digital output two non sequencer parameters must be used Set parameter DI1 Configure to Seq1 and parameter DO1 Configure to SeqOut 01 Since control of the sequencer is only needed from the keypad the configuration of the Input Mode parameter should be Loca...

Page 109: ... 3600 seconds Seq Cntl 2 01000001000 Enable Output Stop Timed Alt Ramp Speed Ignored Seq Count 2 120 2 minutes 120 seconds Seq Cntl 3 00101100001 No outputs REV DI Value Primary Ramp Preset Speed 1 Seq Count 3 1 Seq1 active Parameter Value Explanation Table 10 Required Parameter Settings for Sample Sequencer Program ...

Page 110: ...ers 7 Worksheet for Sequencer Program Setup remove and make 2 sided copy for each machine needed Machine Number ________ Output Configuration Direction Selection State Duration Ramp Selecti on Speed Selection Hex Value See App A page 119 Step 1 2 3 4 5 6 7 8 9 10 11 12 13 ...

Page 111: ... vacon vacon com vacon 500x parameters vacon z 110 7 Machine Number ________ Output Configuratio n Direction Selection State Duration Ramp Select ion Speed Selection Hex Value See App A page 119 Step 14 15 16 17 18 19 20 21 22 23 24 25 Notes ...

Page 112: ... 500x AC drive operation along with suggestions for recovering from the fault condition Code Fault Display Description Adv Fault Code Explanation Suggestions for Recovery 1 System System fault 0 1 2 Internal microprocessor problem Consult factory for repair or replacement 3 Thermistor profile incorrect Consult factory for repair or replacement 2 EE Checksum Checksum error 0 Memory problem when ref...

Page 113: ...y incoming line power is within specification Add reactor or transformer to correct 1 3 The drive has detected an overvoltage condition during a running condition Verify incoming line power and check for regenerative load Reduce Regen load or add dynamic braking resistors Regen Current Limit may help consult factory 2 The drive has detected an overvoltage condition on power up on the load side Ver...

Page 114: ...s configured to fault if the input current went below the level specified by customer parameters Check physical connections for reference signal Check that programming for 4 20 mA signal is correct Verify that signal to the drive is correct 23 Brk Wire Broken wire detection 0 The drive detected that the potentiometer circuit wiring opened and generated a fault Check wiring for loss of connection t...

Page 115: ...ing is not connected to load power terminals Consult factory 1 This fault can occur if an IOC fault is detected during the power wiring test 32 Low Voltage Low voltage trip 0 This fault occurs if a power dip occurs when the drive is operating and the drive is not able to ride through the power dip before shutting off outputs Verify that input line power is within the drive s specifications Add a t...

Page 116: ...onsult factory 6 Network communications error Check connections and setup 7 Option board has been removed Reconfigure 39 Fan Loss Loss of fan control or operation 0 There is a problem with the heat sink fan Consult factory 1 There is a problem with the internal fan This occurs only on Size 4 and 5 models All other models display a fan error warning Note that this is lack of fan control so the fan ...

Page 117: ...24 hour support 358 0 40 837 1150 Email vacon vacon com troubleshooting vacon z 116 8 ...

Page 118: ...enclosure and when programming and operation need to be done on the front of the enclosure The kit comes with a keypad and adapter assembly that replaces the standard keypad on the drive The original keypad assembly is removed and discarded or can be kept as a spare for other Vacon 500x models not using the X5RKPM option The option includes a standard 12 foot ribbon cable When installed properly t...

Page 119: ...24 hour support 358 0 40 837 1150 Email vacon vacon com vacon 500x ultraflex options vacon 9 ...

Page 120: ...es The following table shows the binary values that correspond to the sixteen hexadecimal values The binary values are divided into four columns so you may more readily see which bits of the status or control words are affected by the binary values Binary Value Hexadecimal Value 0 0 0 0 0 0 0 0 1 1 0 0 1 0 2 0 0 1 1 3 0 1 0 0 4 0 1 0 1 5 0 1 1 0 6 0 1 1 1 7 1 0 0 0 8 1 0 0 1 9 1 0 1 0 A 1 0 1 1 B ...

Page 121: ...24 hour support 358 0 40 837 1150 Email vacon vacon com appendix binary hexadecimal conversion vacon z 120 A ...

Page 122: ... in power installations Electromagnetic compatibility EN61800 3 Adjustable speed electrical power drive systems Part 3 EMC product standard including specific test methods The products referenced above are for the use of control of the speed of AC motors The use in residential and commercial premises Class B requires an optional WLF series filter or equivalent Via internal mechanisms and Quality C...

Page 123: ......

Page 124: ...40 4206 CJ Gorinchem telephone 31 0 183 642 970 fax 31 0 183 642 971 norway Vacon AS Langgata 2 3080 Holmestrand telephone 47 330 96120 fax 47 330 96130 russia ZAO Vacon Drives Ul Letchika Babushkina 1 Stroenie 3 129344 Moscow telephone 7 495 363 19 85 fax 7 495 363 19 86 ZAO Vacon Drives 2ya Sovetskaya 7 office 210A 191036 St Petersburg telephone 7 812 332 1114 fax 7 812 279 9053 spain Vacon Driv...

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