Triumph 2010 Tiger 800, Service Manual

Page: 396 / 508

Brakes
Installation
1. Align the ABS modulator to its bracket, fit new
screws and tighten to 9 Nm.
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1. ABS modulator
2. Screws
2. Re-route the battery negtive lead between the
modulator and bracket as noted during removal.
3. Reposition the modulator to the two front brake lines
and screw the brake line unions in to the modulator.
Do not tighten the brake line unions at this stage.
4. Refit the brake lines in to the clip on the underside of
the modulator.
5. Reposition the two rear brake lines to the modulator
and screw the brake line unions in to the modulator.
Do not tighten the brake line unions at this stage.
6. Refit the brake lines in to the clip on the underside of
the modulator.
cgze
1. ABS modulator
2. Front brake master cylinder hard line
3. Front brake caliper hard line
4. Rear brake master cylinder hard line
S. Rear brake caliper hard line
6. Battery negative lead
Z Carefully manoeuvre the ABS modulator and
bracket assembly to its fitted position on the frame.
Ensure the brake hard lines and hoses are routed as
noted during disassembly.
8. Fit the two lower ABS modulator fixings and
washers. Tighten to
9 Nm.
9. Tighten the four unions to
2 5 Nm,
taking care to
ensure the brake lines do not twist during tightening.
10. Refit the battery negative lead to the upper
crankcase, tightening the fixing to 9 Nm.
1 1. Refit the three front brake hard line clips to the
frame.
14.42
SeJVice Manual
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Tiger 800 and Tiger 800XC