Triumph 2010 Tiger 800, Service Manual

Page: 102 / 508

Clutch
Assembly
1. To fully engage the outer drum, insert a suitable tool
to preload and align the primary gear and backlash
eliminator gear through the hole shown in the
illustration below.
1. Alignment hole
2. Outer drum
2. Position the clutch outer drum assembly to the input
shaft and align the oil pump drive pegs with the
corresponding holes in the rear of the clutch outer
drum.
1. Clutch outer drum
2. Oil pump sprocket drive pegs
3. Oil pump drive holes
3. While holding the clutch outer drum in position and
ensuring correct engagement with the oil pump
drive, refit the bearing sleeve and bearing.
1. Outer drum
2. Bearing sleeve
Note:
•
When the bearing sleeve is correctly fitted,
it will be a flush fit with the clutch drum face.
4. Fit the thrust washer to the shaft.
5.
Fit the clutch inner drum.
6. Fit the flat washer, a new Belleville washer <'OUT'
mark facing outwards), and refit the centre nut.
Belleville Washer 'OUT' Mark
4.10
SeNice Manual
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Tiger 800 and Tiger 800XC