Triumph 2010 Tiger 800, Service Manual

Page: 100 / 508

Clutch
Steel Plate Bend/warp
Check all plates for bend and warp as follows:
1. Place the plate being checked on a clean surface
plate and attempt to pass a feeler gauge of the
maximum specified thickness between the steel
plate and surface plate at several points around the
plate. If the feeler gauge can be passed beneath the
steel plate at any point, renew the plates as a set.
gaas
1. Friction plate
2. Feeler gauge
3. Surface plate
Steel plate bend/warp
Standard
Service limit up to 0.15 mm
0.20 mm
Clutch Pack Height
The clutch pack height should only be measured if the
friction plates and the steel plates have been replaced.
The clutch pack height is critical for a smooth operation of
the transmission and must be measured prior to
installation of new clutch plates.
If used clutch plates are being re-fitted, the clutch pack
height measurement is not necessary, as the plates may
not be worn to the service limit (and are therefore still
serviceable), but could fall outside of the clutch pack
height tolerance on page 4.9 when measured.
If building a new clutch pack its height must be correct. To
achieve this, build the new clutch pack with the following:
•
1
x
new outer friction plate;
•
7
x
new friction plates;
•
1
x
new inner friction plate;
•
6
x
steel plates,
2.0
mm thick;
•
2
x
steel plate,
1.6
mm thick.
1. Arrange the new friction and new steel plates in a
stack as shown below.
Friction Plate and Steel Plate Arrangement
Clutch outer
�
T0944_3
1. Outer friction plate
2. Friction plates
3. Inner friction plate
4.
Steel plate, 2.0 mm thickness
5.
Steel plate,
1.6
mm thickness
4.8
SeiVice Manual
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Tiger 800 and Tiger 800XC