Triumph 2010 Tiger 800, Service Manual

Page: 488 / 508

Electrical
Note:
• Ensure that the thrust pad does not fall out
during assembly of the tool.
1 1. Hold the centre of the tool to prevent rotation then
tighten the draw-bolt in the centre of the tool to
release the taper seating of the rotor from the
crankshaft.
1. Rotor
2.
Tool T3880365
12. Withdraw the rotor and tool as an assembly and then
separate the tool from the rotor. Collect the
Woodruff Key and the tool thrust pad from the
crankshaft.
Assembly
1. Refit the Woodruff key to the crankshaft.
2. Assemble the rotor to the keyway on the crankshaft,
ensuring the Woodruff key remains in position.
Do not use tools to tighten service tool
Tighten the tool by hand only. Over-tightening of the
tool will lead to damage to the alternator rotor.
3.
Refit tool T3880375 to prevent the crankshaft from
rotating, ensuring the rotor is free from oil and the
tool is not over-tightened.
4. Tighten the rotor retaining bolt to
120 Nm.
1. Rotor
2. Tool T3880375
3. Centre bolt
5. Remove tool T3 880375.
6. Install a new 0-ring to the alternator spray bar.
Z
Locate the stator to the engine cover.
8. Fit the cable retainer bracket and tighten a new
retainer bolt to
6 Nm.
9.
Tighten the new stator bolts to
12
N
m.
17.20
Service Manual
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Tiger 800 and Tiger 800XC