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Toshiba nv Series, Hardware Manual

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Toshiba nv Series Hardware Manual Download Page 132

 

 

113 

113 

Chapter 6 
Maintenance and Inspection 
 

This chapter describes daily and periodic inspections for maintaining the normal operation of 

the controller. During these inspections, batteries and other consumables are replaced. 

6.1

 

Daily Inspection

 ............................................................. 114 

6.2

 

Periodic Inspection

 ....................................................... 115 

6.3

 

Maintenance Parets

 ...................................................... 116 

6.4

 

Battery Replacement

 .................................................... 117 

6.5

 

Control Module Replacement

 ...................................... 118 

6.6

 

Disposal

 ......................................................................... 118 

 

 

 

Summary of Contents for nv Series

Page 1: ...6F8C1619 Unified Controller nv series type1 light T Series Migration Hardware Manual ...

Page 2: ...ithout notice 4 All possible measures have been taken to prepare the information herein If you have any question or find any error or problems please contact us PROSEC TOSLINE TOSDIC CIEMAC and TC net are trademarks or registered trademarks of TOSHIBA Corporation IBM is a registered trademark of International Business Machines Corporation Microsoft and Windows are registered trademarks of Microsof...

Page 3: ...age 3 1 A serious injury indicates loss of sight injury burns high low temperature electric shock broken bones or intoxication that will have aftereffects and require hospitalization or long term hospital visits for healing 2 An injury indicates injury burn or electric shock that does not need hospitalization or long term hospital visits for healing 3 A property damage indicates consequential dama...

Page 4: ...er the following conditions A place where there is silicon gas A place with silicon products are used These may cause poor contact Avoid foreign debris like wire scraps entering the modules or units These may cause fire failure or malfunction Mount the power supply module the controller module the station bus module Expansion interface module and the adapter module onto the base unit Otherwise it ...

Page 5: ...ty to the external circuit for overload protection Otherwise a load short may cause accident or machine damage Battery replacement time During non energization the battery shall be replaced within 3 minutes Leaving without battery for a long time causes loss of data or programs on the memory resulting in accident or machine damage from malfunctioning For the contact relay in the relay output make ...

Page 6: ...odule to the DIN rail so that it may not come off due to vibration or impact Protect the battery cable of the battery module If you use a battery module connect the battery cable to the battery connector on the controller unit Then fix the battery cable to the DIN rail so that it may not come off by being caught Instruction Instruction ...

Page 7: ...if there is smoke or abnormal odor Otherwise fire or electric shock may be caused Contact the Toshiba branch office or service office Do not touch parts terminals connectors or soldered surfaces of the cards inside the module A part s lead end can cause injury or electrostatic breakdown of ICs or LSIs resulting in failure Do not forcibly bend pull or twist the power cord and cables It may cause br...

Page 8: ...when measuring the power supply voltage at the module s power terminal Otherwise it may cause electric shock Caution Before touching the device or modules touch a grounded metal part to discharge the static electricity on your body Otherwise static electricity on your body can cause malfunction or failure Wipe the dirt on the device or modules with a soft cloth For severe stains use a cloth soaked...

Page 9: ...ng Do not throw the battery into a fire There is a risk of explosion Caution When disposing the battery observe the local regulations or rules Otherwise they may cause environmental damage Dispose of the units and modules as industrial wastes Otherwise they may cause environmental damage Instruction Instruction Prohibited ...

Page 10: ...ut terminal For safety always turn off the power during wiring maintenance or inspection Properly wire to the power supply input terminal and apply voltage not exceeding the specified voltage range Otherwise this may cause failure or destruction Connect the nV Tool port connector with the nV Tool side e g personal computer power off After connecting power on the nV Tool side Do not allow connector...

Page 11: ...wer facility and other lines and systems important to safety Operation control systems of mass transportation system and air traffic control systems Note 3 Special consideration means to build a safety system foolproof design fail safe design redundancy design etc in full consultation with Toshiba s engineers Disclaimer Toshiba is not liable for any loss caused by earthquake thunder wind flood fir...

Page 12: ...teries are not compatible in voltage Do not use them The battery can be replaced during energization or non energization If replacing the battery during non energization do it within 3 minutes Leaving without battery for a long time causes the RAM memory content to be lost The battery LED BAT may light while the battery is removed but this is not an error It will go off when voltage drop is detect...

Page 13: ...ing environments 1 A place with a lot of dust 2 A place with corrosive gases e g SO2 H2S 3 A place subject to vibration or shock 4 Low and high temperature environments not applicable to the installation condition in this instruction manual 5 A highly humid place 3 When the device s ambient and internal temperatures rise abnormally or a failure occurs in the device stop using the device turn off t...

Page 14: ...em data for type1 light PUM11 PUM12 controllers use T PDS conversion tool stored in the install folder of unified controller nv series integrated controller V series engineering too 4 nV Tool4 hereafter referred to as engineering tool or nv TOOL For details of T PDS conversion tool refer to type1 light T series Migration Guide 6F8C1497 Engineering tool name Usage Client Server version nV Tool 4 Fo...

Page 15: ... and periodic inspections including inspection methods and replacement of batteries and other parts Appendix A Base unit BUM7B Describes the specification and usage of BUM7B and registration of tools Appendix B Terminal block signal conversion adapter Describes the part name and wiring specification of the terminal block signal conversion adapter Also refer to the following manuals Unified control...

Page 16: ...s and Requirements in Migration from T Series 17 Chapter 2 System Migration Procedures 19 2 1 T2 Series 20 2 1 1 CPU Module 20 2 1 2 Base Unit 21 2 1 3 Power Supply Module 22 2 1 4 Transmission Module 23 2 1 5 I O Module 24 2 1 6 Examples of Conversion during Migration 26 2 1 7 Examples of Migration System Configuration 30 2 1 8 Differences between T Series and Migration System 33 2 1 9 Conversion...

Page 17: ...on of User Programs 70 Chapter 3 Installation and Wiring 71 3 1 Installation Conditions 73 3 2 Before Working 76 3 3 Mounting to Chassis 77 3 4 Grounding 78 3 5 Mounting Base Unit 82 3 6 Power Supply Wiring 83 3 7 Mounting Dismounting Modules 86 3 8 Mounting Dismounting Terminal Block Signal Conversion Adapter 94 3 9 Expansion of Base Unit 97 3 10 Input Output Wiring 98 3 11 TC net I O Loop Wiring...

Page 18: ...ted 121 A 1 3 Power Supply Specifications 122 A 2 Outline Drawing 123 A 3 Mounting Hole Dimensions 126 A 4 Power Terminal 127 A 5 Use of BUM7B by Application 129 A 6 Registration of G2 I O with nV Tool and Slot Information 130 Appendix B Terminal Block Signal Conversion Adapter 135 B 1 Overview 136 B 2 Outline Drawing 137 B 2 1 Terminal Block Signal Conversion Adapater Main Body 137 B 2 2 Terminal...

Page 19: ...Unified Controller nv Series type1 light Controller Unit Operating Instructions xvii ...

Page 20: ...ter provides an overview of migration from T series controllers 1 1 Overview 2 1 2 Migration Series and Applicable Controllers 3 1 3 Migration Product List 4 1 4 Overview of Migration Products 7 1 5 Restrictions and Requirements in T Series Migration 17 ...

Page 21: ...upgraded to PUM11 PUM12 The existing base unit and G2 I O module can be used 3 T3 series T3 T3H systems T3 T3H systems are upgraded to PUM11 PUM12 systems Upgrading the I O module G3 I O to G2 I O module The PU module is upgraded to PUM11 PUM12 the base unit to a type for mounting the G2 I O module and I O module G3 I O to the functionally compatible G2 I O module 既存の入出力モジュール G3 I O を使用する方法 PU モジュ...

Page 22: ...tible controller S2E S2T systems T series programmable controller PROSEC T3 series systems These systems are upgraded to unified controller type1 light PUM11 PUM12 systems for migration Table 1 1 shows the system conversion paths using the T PDS conversion tool Table 1 1 Conversion paths After conversion Before conversion nv controller type1 light PUM11 PUM12 PUM14 PROSEC T series T2 series T3 ser...

Page 23: ...odel Product code Name Remark BU648E GBU648E S Main base Station bus x 4 G2 I O Slots x8 BU643D GBU643D S Main base Station bus x 3 G2 I O Slots x3 BU668 GBU668 S Main Expansion base G2 I O Slots x8 BU666 GBU666 S Main Expansion base G2 I O Slots x 6 BU664 GBU664 S Main Expansion base G2 I O Slots x 4 Power module Model Product code Name Remark PS693 GPS693 S AC power supply PS632 GPS632 S DC24VDC...

Page 24: ...ion TC net I O adapter module Model Product code Name Remark GA922 HGA922 S TC net I O loop G2 I O adapter Station bus module Refer to Unified controller nv series type 1 light Controller Unit User s Manual Basic Hardware 6F8C1497 G2 I O module Refer to Unified controller nv series type 1 light Controller Unit User s Manual Basic Hardware 6F8C1497 Cover Model Product code Name Remark SP600 GSP600 ...

Page 25: ...de Name Remark EXM31 HEXM31 AS DI334 terminal block signal conversion adapter Connect to DI634 EXM32 HEXM32 AS DO334 terminal signal conversion adapter Connect to DO634 EXM33 HEXM33 AS PI312 terminal block signal conversion adapter Connect to PI632 EXM34 HEXM34 AS AD368 terminal block signal conversion adapter Connect to AD668 EXM35 HEXM35 AS DA364 terminal block signal conversion adapter Connect ...

Page 26: ... Unit User s Manual Basic Hardware 6F8C1497 for the appearance of PUM11 PUM12 PUM11 PUM12 is inserted into a mountable slot of the base unit PUM11 PUM12 cannot be used independently or in unspecified combinations Table 1 2 Mounting slots on the main base unit for PUM11 Slot No Base model S0 S1 S2 S3 S4 S5 S6 S7 S8 BU668 BU666 BU664 Mountable Not mountable Not provided Table 1 3 Mounting slots on t...

Page 27: ...nit for unified controller type1 light is used as Main base unit for mounting the controller module Expansion base unit connected with the expansion interface module Remote station main base unit for mounting the G2 I O adapter module Table 1 5 Mounting slots on the main base unit Slot Base unit PIF PS S0 S1 S2 S3 S4 S5 S6 S7 S8 BU648E PUM12 ALL ALL ALL ALL IO IO IO IO BU643D PUM12 ALL ALL ALL BU6...

Page 28: ... install an empty module SP600 Table 1 7 Mounting slots on the remote station main base unit Slot Base unit PIF PS S0 S1 S2 S3 S4 S5 S6 S7 S8 BU668 GA922 IO IO IO IO IO IO IO IO BU666 GA922 IO IO IO IO IO BU664 GA922 IO IO IO PIF For mounting the expansion interface module IF661 PS For mounting the power supply module PS693 PS632 PS652 S0 S8 For mounting modules GA922 For mounting the G2 I O adapt...

Page 29: ...s as the main base unit or 11 G2 I O modules as the remote base unit The number of mountable I O modules is the same as T3 T3H main base unit BU31A 10 or expansion base unit BU35B 11 BUM7B is not equipped with expansion interface IF661 When used as the main base unit therefore it cannot connect the expansion base unit For the same reason BUM7B cannot be used as the expansion base unit The photo be...

Page 30: ...se unit S0 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 BUM7B GA922 IO IO IO IO IO IO IO IO IO IO IO S0 S11 For mounting modules GA922 For mounting the G2 I O adapter module GA922 S N xx1331 or greater I O For mounting the G2 I O module The power supply module is not required for BUM7B which is provided with the built in AC power supply Connect BUM7B to 100 200 VAC from the power supply terminal block same ...

Page 31: ...tems which is provided with the AC power function Connect BUM7B to 100 200 VAC from the power supply terminal block 1 Standard power supply modules for unified controller type1 light Refer to Unified controller nv series type1 light Controller Unit User s Manual Basic Hardware 6F8C1497 for the appearance and specification of the standard power module Table 1 12 Standard power supply module for uni...

Page 32: ... 6F8C1497 for the appearance and specification of the standard interface module for unified controller type 1 light Table 1 14 Expansion interface module for unified controller type1 light Model Product code Name Remark IF661 GIF661 S G2 I O expansion interface Main expansion unit Expansion cables Refer to Unified controller nv series type1 light Controller Unit User s Manual Basic Hardware 6F8C14...

Page 33: ...ries G2 I OAdapter GA922 Module Instruction Manual 6F8C1516 for the appearance and specification of G2 I O adapter module A basic unit of remote station can be configured by mounting GA922 in slot S0 of the base unit BU668 BU666 BU664 for unified controller type 1 light A remote unit can be configured by mounting GA922 in slot S0 of the base unit BUM7B for T series migration systems Use GA922 havi...

Page 34: ...nal conversion adapter and attached terminal conversion cable are used for converting I O signals for G3 I O terminal block to G2 I O terminal The following combinations allow conversion from G3 I O to G2 I O signals Table 1 18 Existing G3 I O and upgraded G2 I O combination and applicable terminal signal conversion adapter Existing G3 I O Terminal block signal conversion adapter Terminal conversi...

Page 35: ...s migration systems Model Product code Name Remark ET81J4 HET81J4SS nV Tool4 Japanese standalone version ET82J4 HET82J4SS nV Tool4 Japanese client server version ET81E4 HET81E4SS nV Tool4 English standalone version ET82E4 HET82E4SS nV Tool4 English client server version Refer to the following related manuals for the engineering tools and T PDS conversion tools Document No Document name 6F8C1291 Un...

Page 36: ...tion to your system after confirming system operation Confirm the product specification before and after migration with related instruction manuals Refer to Unified controller nv series type 1 light T series Migration Guide 6F8C1587 for the conversion of programs and data MMR memory card cannot be converted G3 I O and G2 I O have different specifications Use these modules after confirming the spec...

Page 37: ...Chapter 1 Overview of T Series Migration 6F8C1497 18 18 ...

Page 38: ...19 19 Chapter 2 System Migration Procedures This chapter describes T series migration procedures and restrictions etc 2 1 T2 Series 20 2 2 S2T S2E 34 2 3 T3 Series 49 ...

Page 39: ...5N PU235N PU245N PUM11 Applicable I O T2 I O T2 I O T2 I O G2 I O Development tool TPDS TPDS TPDS Engineering tool Program capacity 9 5k step 9 5k step 23 5k step 32k step Programming Language LD SFC LD SFC LD SFC LD SFC FBD ST I O registers 64W 64W 128W 3kW Data registers 4kW 4kW 8kW 8kW Execution speed Contacts 0 46us 0 33us 0 33us 0 08us Coils 0 61us 0 44us 0 44us 0 16us Moving 2 0us 1 2us 1 2u...

Page 40: ... S0 S0 Mountable CPU T2 T2E T2N T2 T2E T2 T2E PUM11 PUM11 PUM11 PUM11 PUM11 I O mountable slot on main base unit 0 7 8 slots 0 7 8 slots T2 2 7 6 slots T2E 1 7 7 slots T2 2 5 4 slots T2E 1 5 5 slots S1 S8 8 slots S1 S3 3 slots S1 S8 8 slots S1 S5 5 slots S1 S3 3 slots I O mountable slot on extended base unit 0 7 8 slots 0 5 6 slots S1 S8 8 slots S0 S5 6 slots S0 S3 4 slots Station bus slot S0 S4 5...

Page 41: ... AC100V 15A AC200V 35A or less 30A 10ms or less DC24V AC240V 12A peak or less 6 5A 10ms or less during rated input 25A or less during rated input Output rating 5V 2 5A 24V 0 5A Total 15W or less 5V 2 5A 24V 0 5A Total 15W or less 5V 7A 3 3V 1 0A 24V 0 8A Total 35W or less 5V 7A 3 3V 1 0A Total 35W or less 5V 7A 3 3V 1 0A Total 35W or less Insulation resistance DC500V 10MΩ or more Between input and...

Page 42: ... S20 optical 1 TL F MS211 UN611 TOSLINE F10 master RS211 UN612 TOSLINE F10 remote Z W LK11 LK611 TL 30 station wire 1 LK12 LK612 TL 30 station optical 1 OPT FL211 FL611 FL net Ver 1 2 FL212 FL612 FL net Ver 2 2 FL622 FL net Ver 2 DN211A DN611A DeviceNet master 3 TN623 TC net 100LP station optical loop PF611 PROFIBUS DP master PF612 PROFIBUS DP slave TM611 Telemeter EN655 Ethernet 1 SN621 SN622 LK6...

Page 43: ...nput 16bit TC218 TC618 8ch thermocouple input 16bit AD628S 8ch independent analog input 0 5V 0 20mA AD638S 8ch independent analog input 10V Y 1W DO31 DO633 16 point DC5 24V transistor output DO233P DO633P 16 point DC12 24V transistor output PNP AC61 AC663 12 point triac output RO61 RO663 12 point relay output 4 RO62 RO662S 8 point relay independent output RO263 RO663 16 point relay output Y 2W DO3...

Page 44: ... block 18 pin 20 pin Output point 12 point 4point common 16 point 8 point common Consumption current 50mA internal 5V 80mA internal 5V External relay coil power required DC24V 140mA all point ON DC24V 90mA all point ON 5 There is no module to convert MC11 6 MC612 and MC614 are no longer produced 7 There is no module to convert AS11 Refer to the following manuals for the appearance and specificatio...

Page 45: ...M11 I O I O module Up to 4 SP Space slot PU PS I O 2 I O 4 I O 3 I O 5 I O 6 I O 7 BU268 IF PS PU 0 SP 1 I O 3 I O 5 I O 4 I O 6 I O 7 I O 8 BU668 T2 PU214 PU224 type1 light PUM11 2 7 I O Slot No CN 0 8 Slot No S0 S8 CN Expansion connector PS Power module PU PU214 PU224 I O I O module Up to 6 IF Expansion interface module PS Power module PU PUM11 I O I O module Up to 6 SP Space slot SP 2 BU266 PU ...

Page 46: ...268 IF PS PU 0 SP 1 I O 2 I O 3 I O 5 I O 4 I O 6 I O 7 I O 8 BU668 T2E PU234E type1 light PUM11 1 7 I O Slot No CN 0 8 Slot No S0 S8 CN Expansion connector PS Power module PU PU234E I O I O module Up to 7 IF Expansion interface module PS Power module PU PUM11 I O I O module Up to 7 SP Space slot I O 1 BU266 PU PS I O 0 I O 1 I O 2 I O 4 I O 3 I O 5 I O 6 I O 7 BU218 IF PS PU 0 I O 1 I O 2 I O 3 I...

Page 47: ...68 BU266 ᇞ ᇞ ᇞ ᇞ ᇞ BU668 BU666 T2N BU228N ᇞ ᇞ ᇞ ᇞ ᇞ ᇞ ᇞ ᇞ PUM11 BU668 BU648E CPU module controller module ᇞ T2 I O module G2 I O module Not mountable set space slot cover EX10 ABP1 space module SP600 Not provided PU PS I O 0 I O 1 I O 2 I O 4 I O 3 I O 5 I O 6 I O 7 BU228N IF PS PU 0 I O 1 I O 2 I O 3 I O 5 I O 4 I O 6 I O 7 I O 8 BU668 T2N PU215N PU235N PU245N type1 light PUM11 0 7 I O Slot No CN...

Page 48: ...ot cover EX10 ABP1 space module SP600 Not provided PS I O 2 I O 4 I O 3 I O 5 BU266 IF PS I O 0 I O 1 I O 2 I O 3 I O 5 I O 4 BU666 T2Series type1 light 2 5 I O Slot No CN 0 5 Slot No S0 S5 CN Expansion connector PS Power module I O I O module Up to 6 IF Expansion interface module PS Power module I O I O module Up to 6 I O 1 I O 0 PS I O 2 I O 4 I O 3 I O 5 I O 6 I O 7 BU268 IF PS SP 0 I O 1 I O 2...

Page 49: ...0 I O 1 I O 2 I O 4 I O 3 I O 5 BU218 BU266 IF PS PU 0 I O 3 I O 5 I O 4 I O 6 I O 7 I O 8 IF PS SP 0 I O 1 I O 2 I O 4 I O 3 I O 6 I O 7 I O 5 IF PS SP 0 I O 1 I O 2 I O 4 I O 3 I O 6 I O 7 I O 5 BU668 I O 8 I O 8 T2 PU214 PU224 type1 light PUM11 BU668 I O 6 I O 7 BU268 BU268 I O 2 I O 1 BU668 IF Expansion interface module PS Power module PU PUM11 I O I O module SP Space slot CN Expansion connect...

Page 50: ... I O 6 I O 7 I O 8 IF PS SP 0 I O 1 I O 2 I O 4 I O 3 I O 6 I O 7 I O 5 IF PS SP 0 I O 1 I O 2 I O 4 I O 3 I O 6 I O 7 I O 5 BU668 I O 8 I O 8 T2 PU234E type1 light PUM11 BU668 I O 6 I O 7 BU268 BU268 I O 2 SP 1 BU668 IF Expansion interface module PS Power module PU PUM11 I O I O module SP Space slot CN Expansion connector PS Power module PU PU234E I O I O module 0 8 Slot No S0 S8 0 8 Slot No S0 S...

Page 51: ... I O 7 I O 8 IF PS SP 0 I O 1 I O 2 I O 4 I O 3 I O 6 I O 7 I O 5 IF PS SP 0 I O 1 I O 2 I O 4 I O 3 I O 6 I O 7 I O 5 BU668 I O 8 I O 8 T2N PU215N PU234N PU245N type1 light PUM11 BU668 I O 6 I O 7 BU268 BU268 I O 2 I O 1 BU668 IF Expansion interface module PS Power module PU PUM11 I O I O module SP Space slot CN Expansion connector PS Power module PU PU214 PU224 I O I O module 0 8 Slot No S0 S8 0...

Page 52: ...series Migration Guide 6F8C1587 T series ladder program Printing function of T PDS Printing method character Output device file Conversion T PDS Program list txt Comment file csv T PDS conversion tool File reading Conversion setting T series ラダープロ グラム Import file Engineering tool nV Tool4 Construction of system importing an import file etc Confirmation of conversion result Correction of inconverti...

Page 53: ...T PU672T PU612E PUM11 PUM12 Applicable I O G2 I O G2 I O Development tool TPDS TPDS Engineering tool Station bus Yes No Yes Program capacity 32k step 64k step 32k step 32k step 64k step Programing language LD SFC LD SFC LD SFC FBD ST I O register 512W 512W 3kW Data register 8kW 8kW 8kW Execution speed Contacts 0 09us 0 11us 0 08us 0 04us Coils 0 18us 0 22us 0 16us 0 08us Moving 0 54us 0 65us 0 08u...

Page 54: ...pansion BU668 BU666 BU664 Selectable Not selectable The base unit used for S2T S2E and type1 light is the same model Be sure to select the same model when the base unit is converted Refer to the following manuals for the appearance and specification of the base unit Integrated controller model 200 series Sequence Controller S2 User s Manual Basic Hardware 6F8C0836 S2T User s Manual Basic Hardware ...

Page 55: ...S2T S2E PS691 PS693 PS694 PS694M PS632 PS652 Convertible Not convertible S2T S2E and type1 light use the same model of power supply module Be sure to use the same model power supply model Use PS693 for PS691 PS694 PS694M Refer to the following manuals for the appearance and specification of power supply module Integrated controller model 200 series Sequence Controller S2 User s Manual Basic Hardwa...

Page 56: ...viceNet master 3 TN623 TC net 100LP station optical loop PF611 PF611 PROFIBUS DP master PF612 PF612 PROFIBUS DP slave TM611 Telemeter EN655 Ethernet 1 SN621 SN622 LK611 and LK612 are no longer produced 2 FL611 and FL612 are no longer produced Use alternative FL622 3 Register DN611A AS with nV Tool Refer to the independent manuals for the operation of these transmission modules Table 2 16 S2T trans...

Page 57: ... 16bit AD628S AD628S 8ch independent analog input 0 5V 0 20mA AD638S AD638S 8ch independent analog input 10V Y 1W DO633 DO633 16 point DC5 24V transistor output DO633P DO633P 16 point DC12 24V transistor output PNP AC663 AC663 12 point traic output RO662S RO662S 8 point relay independent output RO663 RO663 16 point relay output Y 2W DO634 DO634 32 point DC5 24V transistor output DA622L DA622L 2ch ...

Page 58: ...the following manuals for the appearance and specification of I O modules Integrated controller model 200 series Sequence Controller S2 User s Manual Basic Hardware 6F8C0836 S2T User s Manual Basic Hardware 6F8C0936 S2E User s Manual Basic Hardware 6F8C1094 ...

Page 59: ...cover EX10 ABP1 space module SP600 Not provided BU643D S2T PU662T PU672T type1 light PUM12 IF Expansion interface module PS Power module PU PU662T PU672T ALL Station bus module or I O module IF Expansion interface module PS Power module PU PUM12 ALL Station bus module or I O module BU643D IF PS PU 0 ALL 1 ALL 2 ALL 3 IF PS PU 0 ALL 1 ALL 2 ALL 3 0 3 Slot No S0 S3 0 3 Slot No S0 S3 IF PS PU 0 ALL 1...

Page 60: ...I O 2 I O 3 BU643D S2T PU662T PU672T type1 light PUM11 0 3 Slot No S0 S3 0 8 Slot No S0 S3 IF Expansion interface module PS Power module PU PU662T PU672T I O I O module Up to 3 IF Expansion interface module PS Power module PU PUM11 I O I O module Up to 3 IF PS PU 0 I O 1 I O 2 I O 3 BU648E IF PS PU 0 I O 1 I O 2 I O 3 I O 5 I O 4 I O 6 I O 7 I O 8 BU648E S2T PU662T PU672T type1 light PUM11 0 8 Slo...

Page 61: ...666 S2E PU612E type1 light PUM11 0 5 Slot No S0 S5 IF Expansion interface module PS Power module PU PU612E I O I O module Up to 5 IF Expansion interface module PS Power module PU PUM11 I O I O module Up to 5 I O 2 IF PS PU 0 I O 1 I O 3 I O 5 I O 4 I O 2 0 5 Slot No S0 S5 BU668 IF PS PU 0 I O 1 I O 3 I O 5 I O 4 I O 6 I O 7 I O 8 BU668 S2E PU612E type1 light PUM11 0 8 Slot No S0 S8 IF Expansion in...

Page 62: ...re conversion After conversion PU BU Slot PU BU Slot S0 S1 S2 S3 S4 S5 S6 S7 S8 S0 S1 S2 S3 S4 S5 S6 S7 S8 S2E BU668 PUM11 BU668 BU648E BU666 BU666 BU664 BU664 BU643D Station bus module or G2 I O module G2 I O module Not mountable set space slot cover EX10 ABP1 space module SP600 Not provided ...

Page 63: ...ht 0 8 Slot No S0 S8 IF Expansion interface module PS Power module I O I O module Up to 8 SP Space slot IF Expansion interface module PS Power module I O I O module Up to 8 SP Space slot IF PS SP 0 I O 1 I O 2 I O 3 I O 5 I O 4 I O 6 I O 7 I O 8 BU668 0 8 Slot No S0 S8 IF PS I O 0 I O 1 I O 2 I O 3 I O 5 I O 4 BU666 0 5 Slot No S0 S5 IF Expansion interface module PS Power module I O I O module Up ...

Page 64: ... PU662T PU672T type1 light PUM12 BU648E BU668 IF Expansion interface module PS Power module PU PUM12 I O I O module ALL Station bus module or I O module SP Space slot IF Expansion interface module PS Power module PU PU662T PU672T I O I O module ALL Station bus module or I O module SP Space slot 0 8 Slot No S0 S8 0 8 Slot No S0 S8 0 8 Slot No S0 S5 0 5 Slot No S0 S3 IF PS PU 0 I O 5 I O 6 I O 7 I O...

Page 65: ...672T type1 light PUM11 BU648E I O 2 I O 1 BU668 IF Expansion interface module PS Power module PU PUM11 I O I O module SP Space slot IF Expansion interface module PS Power module PU PU662T PU672T I O I O module SP Space slot 0 8 Slot No S0 S8 0 8 Slot No S0 S8 0 8 Slot No S0 S5 0 5 Slot No S0 S3 IF PS PU 0 I O 3 I O 5 I O 4 I O 6 I O 7 I O 8 IF PS SP 0 I O 1 I O 2 I O 4 I O 3 I O 6 I O 7 I O 5 IF P...

Page 66: ...IF Expansion interface module PS Power module PU PUM11 I O I O module SP Space slot IF Expansion interface module PS Power module PU PU612E I O I O module SP Space slot 0 8 Slot No S0 S8 0 8 Slot No S0 S8 0 8 Slot No S0 S5 0 5 Slot No S0 S3 IF PS PU 0 I O 3 I O 5 I O 4 I O 6 I O 7 I O 8 IF PS SP 0 I O 1 I O 2 I O 4 I O 3 I O 6 I O 7 I O 5 IF PS I O 1 I O 2 I O 4 I O 3 I O 5 IF PS I O 1 I O 2 I O 3...

Page 67: ...onstruction of system importing an import file etc Confirmation of conversion result Correction of inconvertible section Collective compilation type1 light ladder program Operation by T PDS Operation by T PDS conversion tool Operation by engineering tool 2 2 8 Restrictions of Migration System C2PU cannot be mounted PS694 PS694M cannot be used PS691 cannot be used 2 2 9 Conversion of User Program F...

Page 68: ...edure for T3H Table 2 23 Comparison of CPU module controller module specifications T3 T3H nv controller type1 light Model PU315 325 PU325H PU326H PUM11 PUM12 Applicable I O G3 I O G3 I O G2 I O Development tool TPDS TPDS Engineering tool Station bus No No No Yes Program capacity 32k step 32k step 64k step 32k step 64k step Programing language LD SFC LD SFC LD SFC FBD ST I O registers 256W 512W 3kW...

Page 69: ...56 BUM7M BU648E BU643D BU668 BU666 BU664 CPU mountable slot PU PU S0 S0 S0 S0 S0 S0 Mountable CPU T3 T3H T3 T3H PUM12 GA922 PUM12 PUM11 PUM12 PUM11 PUM11 GA922 PUM11 GA922 PUM11 GA922 I O mountable slot on main base unit 0 9 10 slots 0 4 5 slots PUM12 S1 S10 10 slots S1 S8 8 slots S1 S3 3 slots PUM11 S1 S8 8 slots PUM11 S1 S5 5 slots PUM11 S1 S3 3 slots I O mountable slot on extended base unit 0 1...

Page 70: ... to the following manuals for the appearance and specification of the base unit T3 T3H User s Manual Hardware UM TS03 J002 Unified controller nv series type1 light Controller Unit User s Manual Basic Hardware 6F8C1497 BUM7B specification in this document ...

Page 71: ...2 PS332A the voltage rating must be changed for migration When the type1 light standard base unit is used the T3 series power supply module PS361 PS332 PS332A needs to be changed to PS693 PS632 for nv controller type1 light Table 2 26 T3 series power supply module conversion After conversion Before conversion nv controller type1 light BUM7B PS693 PS632 PS652 PROSEC T series T3 T3H PS361 PS332 PS33...

Page 72: ... 3V 1 0A 24V 0 8A Total 35W or less 5V 7A 3 3V 1 0A Total 35W or less 5V 7A 3 3V 1 0A Total 35W or less Insulation resistance DC500V 10MΩ or more Between input and output and input and FG DC500V 10MΩor more Between input and output and input and FG DC500V 10MΩ or more Between input and output and input and FG Dielectric strength voltage AC1500V 1 minute Between input and output and input and FG AC...

Page 73: ...r module RS311 TL F TOSLINE F10 remote module UN612 FL311 OPT FL net module Ver 1 FL611 4 FL312 OPT FL net module Ver 2 FL612 4 FL322 OPT FL net module Ver 2 FL622 TC net 100LP station optical loop TN623 DN311A OPT DeviceNet master No controller support DN611A 3 MF313 OPT G3I O module for MELSECNET 10 ML311 OPT MODBUS communication module PF311 OPT PROFIBUS DP master module PF611 PF312 OPT PROFIBU...

Page 74: ...20mA Insulated between channels AD338 X 8W 8ch high speed analog input module 10V Insulated between channels AD368 X 8W 8ch analog input module 10V 5V 0 20mA 4 20mA 0 5V 1 5V AD668 EXM 34 4 AS311 iX Y4W ASCII interface module BS311A iX Y4W BSC interface module JR EAST specification ST2 RT BS611A 1 BS311B iX Y4W BSC interface module JR EAST specification ST1 BS611 1 CD332 IX1W Status change detecti...

Page 75: ...stor output module DC24V 0 5A point DO634 EXM32 1 DO344 Y 2W 32 point transistor output module DC48V DO334P Y 2W 32 point transistor output module Source output DC24V 0 5A terminal DO633P 2 10 DO334S 32 point output module with strobe DC12 24V strobe 2 point DO335 Y 4W 64 point transistor output module DC24V 0 1A point DO635 1 7 IN354 X 2W 32 point AC input module AC100V IN653 2 11 IN364 X 2W 32 p...

Page 76: ...15 UW311 Y8W Y8W Uni wire 128 point output M2ANY Y8W 1 15 Not provided for type1 light 1 AC663 is 12 point module 2 RO663 is 16 point contact output module 3 RO662S is 8 point independent contact output module 4 AD668 provides 16 bit resolution 5 CD633 is 16 point status change detection module 6 DA664 provides 16 bit resolution 7 Connector pin arrangement is the same 8 DI643 is 16 point 48Vdc inp...

Page 77: ...slots BU31A Expansion base unit 6 slots BU356 BUM7B 3 Remote with power 11 slots BU35B Power module AC100V 200V PS361 BUM7B AC100V 200V DC24V PS332 PS3 32A BUM7B 1 AC100V 200V 1 Expansion interface module Main 1 channel Expansion Long distance for main unit Long distance for middle unit Long distance for end unit Main 2 channels 5 IF311 IF351 IF312 IF352 IF353 IF321 GA922 3 G2 I O adapter Module 1...

Page 78: ...c registered in the T3 expansion unit are not converted BU315 BU31A BU356 BU35B BUM7B BUM7B BUM7B BU315 BU31A I O I O I O I O I O T3 T3H PU PU324 PU325 PU325H PU326H I O G3 I O module PU type1 light PUM12 PU PUM11 PUM12 I O G2 I O module I O I O I O I O I O PU I O I O I O I O I O PU PU324 PU325 PU325H PU326H IF Interface module I O G3 I O module PU PU PUM12 GA GA922 I O G2 I O module I O I O I O I...

Page 79: ... I O 4 I O 3 T3 T3H type1 light PUM12 0 4 I O Slot No IF Expansion interface module not mount PS Power module PU PU324 PU325 PU325H PU326H I O G3 I O module Up to 5 PU IF PU 0 I O 1 I O 2 I O 3 I O 5 I O 4 SP 6 SP 7 SP 8 BUM7B 0 11 Slot No S0 S11 PU PUM12 I O G2 I O module Up to 5 SP Space slot SP 9 SP 10 SP 11 BU315 PS I O 0 I O 1 I O 2 I O 4 I O 3 I O 5 I O 6 I O 7 BU31A 0 9 I O Slot No IF Expan...

Page 80: ... registered in the T3 expansion unit are not converted T3 T3H type1 light PUM12 PS I O 0 I O 1 I O 2 I O 4 I O 3 I O 5 IF BU356 0 5 I O Slot No BUM7B GA 0 I O 1 I O 2 I O 3 I O 5 I O 4 I O 6 SP 7 SP 8 0 11 Slot No S0 S11 SP 9 SP 10 SP 11 IF Expansion interface module PS Power module PU PU324 PU325 PU325H PU326H I O G3 I O module Up to 6 PU PUM12 GA GA922 I O G2 I O module GA922 Up to 6 SP Space sl...

Page 81: ... DC24V Expansion interface module Main 1 channel Expansion Long distance for main unit Long distance for middle unit Long distance for end unit Main 2 channels 5 IF311 IF351 IF312 IF352 IF353 IF321 IF661 4 Main Expansio n 1 Use PUM12 if program capacity exceeds the 32k step 2 Not available when PUM12 is used 3 The number of I O mountable slots on the base unit differs from the T3 series 4 Up to th...

Page 82: ...ng the standard base unit are shown below Figure 2 8 Images of conversion from T3 series to type1 light Main base unit BU315 BU31A I O I O I O I O I O T3 T3H PU PU324 PU325 PU325H PU326H I O G3 I O module PU type1 light PUM11 PUM12 PU PUM11 PUM12 I O G2 I O module I O I O I O I O I O PU ...

Page 83: ... Expansion interface module not mount PS Power module PU PU324 PU325 PU325H PU326H I O G3 I O module Up to 5 IF Expansion interface module PS Power module PU PUM11 I O G2 I O module Up to 5 SP Space slot SP PS PU 0 I O 1 I O 2 I O 3 I O 5 I O 4 SP 6 SP 7 SP 8 BU668 BU648E type1 light PUM11 0 8 Slot No S0 S8 IF Expansion interface module PS Power module PU PUM11 I O G2 I O module Up to 5 SP Space s...

Page 84: ...ule not mount PS Power module PU PU324 PU325 PU325H PU326H I O G3 I O module Up to 8 SP Space slot SP 8 SP 9 SP PS PU 0 I O 5 I O 6 I O 7 I O 8 BU648E type1 light PUM12 0 8 Slot No S0 S8 IF Expansion interface module PS Power module PU PUM12 ALL Station bus module or G2 I O module I O G2 I O module Up to 8 SP Space slot PU IF ALL 1 ALL 2 ALL 3 ALL 4 SP PS PU 0 I O 5 SP 6 SP 7 SP 8 BU648E type1 lig...

Page 85: ...type1 light PUM12 0 8 Slot No S0 S8 IF Expansion interface module PS Power module PU PUM12 ALL Station bus module or G2 I O module I O G2 I O module Up to 8 SP Space slot Also applicable to BU666 BU668 PU IF ALL 1 ALL 2 ALL 3 ALL 4 IF PS I O 0 I O 1 SP 2 SP 3 BU664 0 3 Slot No S0 S3 IF PS I O 0 I O 1 SP 2 SP 3 0 3 Slot No S0 S3 BU664 Delete configuration Add configuration Add configuration Remark ...

Page 86: ...9 IF I O 10 PS I O 0 I O 1 I O 2 I O 4 I O 3 I O 5 I O 6 I O 7 I O 8 I O 9 IF I O 10 PS I O 0 I O 1 I O 2 I O 4 I O 3 I O 5 I O 6 I O 7 I O 8 I O 9 IF I O 10 PS I O 0 I O 1 I O 2 I O 4 I O 3 I O 5 I O 6 I O 7 I O 8 I O 9 IF I O 10 PS I O 0 I O 1 I O 2 I O 4 I O 3 I O 5 I O 6 I O 7 I O 8 I O 9 IF I O 10 PS I O 0 I O 1 I O 2 I O 4 I O 3 I O 5 I O 6 I O 7 I O 8 I O 9 IF I O 10 BU356 BU35B 0 10 I O Sl...

Page 87: ...ted with the G3 I O terminal block Figure 2 9 G3 I O terminal block mounted on BUM7B The procedure to connect BUM7B and the terminal block signal adapter is shown below 1 Mount G2 I O on BUM7B 2 Connect attached terminal conversion cable to the terminal block signal conversion adapter 3 Connect attached cable to the I O terminal of G2 I O or I O connector 4 Secure the terminal block signal convers...

Page 88: ...onverted to I O module addresses 0 to 10 in the remote base unit It should be noted that the slot numbers on nV Tool s system view I O module status and the I O slot numbers in the log indicate I O module addresses 0 to 10 which are not identical with slot numbers S1 to S11 Association between the slot numbers and I O module addresses is shown in the following figures Figure 2 1 Association betwee...

Page 89: ...eries ラダープロ グラム Import file Engineering tool nV Tool4 Construction of system importing an import file etc Confirmation of conversion result Correction of inconvertible section Collective compilation type1 light ladder program Operation by T PDS Operation by T PDS conversion tool Operation by engineering tool 2 3 10 Conversion of User Program Flow of conversion For details refer to Unified controll...

Page 90: ... wiring I O wiring and other wiring 3 1 Installation Condition 73 3 2 Before Working 76 3 3 Mounting to Chassis 77 3 4 Grounding of Controller Unit and I O Unit 78 3 5 Mounting Base Unit 82 3 6 Power Supply Wiring 83 3 7 Mounting Dismounting Modules 86 3 8 Mounting Dismounting Terminal Block Signal Conversion Adapter 94 3 9 Expansion of Base Unit 97 3 10 Input Output Wiring 98 3 11 TC net I O Loop...

Page 91: ...the terminal block signal conversion adapter Otherwise it may cause electric shock malfunction or failure Caution Avoid foreign debris like wire scraps entering the modules units or the terminal block signal conversion adapter These may cause fire failure or malfunction Caution When connecting a connector or cable and mounting a module to the base unit push it in until it clicks and screw it firml...

Page 92: ...fied Controller nv Series type1 light Controller Unit User s Manual 6F8C1497 Caution Do not install store use the device in the following environments A place with a lot of dust A place with corrosive gases SO2 H2S or flammable gases A place with vibrations and shocks exceeding the allowed values A place with condensations due to a sudden temperature change A place with low or high temperature out...

Page 93: ...r supply 2kV 10m or less unnecessary I O power supply DC 1kV 10m or less unnecessary AC I O 2kV unshielded cable DC I O 1kV unshielded cable Analog I O 1kV shielded cable Electrostatic discharge 4kV contact discharge level ESD 3 Radiation field level 10V m Impulse noise Power supply line Noise voltage 1500V Pulse width 1µs 100ns EMC zone Zone B including Zone A Grounding Class D grounding Note 5 S...

Page 94: ... humidity exceeds the range of 10 to 95 A place with condensations due to a sudden temperature change A place where impermissible vibration is applied A place where impermissible shock is applied A place where corrosive or flammable gas exists e g SO2 H2S A place with lots of dust salt or iron powder A place exposed to direct sunlight Observe the following precautions when installing the panel in ...

Page 95: ...le or the top bracket Work method Do not touch except the portions necessary for the work Be careful not to lose the removed screws Do not drop them inside the type1 light modules the units or the housing case In case of an error or failure consult with our service representative Printed circuit boards have sharp pointed parts Prevent injury to your hands When using drivers for connecting connecto...

Page 96: ...5 C or less around the T series migration system The product life is specified at the equipment ambient temperature of 40 C If the temperature exceeds 40 C set the maintenance and replacement time by considering life shortening ファンユニット コント ローラ ユニット 受電分電 ユニット Ethernet 中継コネクタ Ethernet 中継パネル ファンユニット 端子台ユニット TC net I O モジュール 通信ベース ユニット 通信モジュール I Oシステム電源ユニット 外部電源ユニット I O system power supply unit Fan un...

Page 97: ...nd properly Points for grounding Pay attention to the following points when grounding 1 T series migration system shall not be a path for a ground current of other equipment Particularly be careful with high frequency currents 2 The ground potential shall be equivalent on the T series migration system Connect to a single point ground 3 Do not connect to the power system grounding High frequency is...

Page 98: ... Power panel If the controller unit panel and power panel are coupled grounding current from the high frequency equipment or power panel may flow through the controller unit panel Measures Dedicated grounding Isolate the controller unit panel with insulation and run the dedicated ground wiring T sereis migration system T sereis migration system Power panel Power panel Measures Dedicated grounding ...

Page 99: ...ortest distance The grounding shall be dedicated for the control device and separated from the high current circuit ground wires and shall be Class D Power supply FG Basic unit Ground bar in the panel Class D ground dedicated for control device FG Expansion unit Controller unit FG Expansion unit Power supply Power supply FG I O unit Power supply FG FG I O unit FG I O unit Basic unit Ground bar in ...

Page 100: ...o the earth If this is the case put an isolated transformer in the power supply or open the LG terminal If the controller unit is installed in isolation open the LG terminal as well Avoid connecting the LG and FG terminals without grounding them Remarks In migration from the T3 series when using the terminal board of PS361 for BUM7B there is no LG terminal on BUM7B and it is NC but there is no pro...

Page 101: ...el containing high voltage equipment 4 Keep it away from high voltage and power lines for 200mm or more 5 Keep at least 100mm space on all sides of the base unit for ventilation 6 For safety during operation and maintenance keep base unit BUM7B well away from the high voltage or power equipment Alternatively separate it using a steel plate or similar shield 7 Particularly around the high voltage a...

Page 102: ...ure to do so may cause electric shock due to exposed conductors Connect an external power supply suitable for the rating Failure to do so may cause explosion or fire A qualified electrician shall be assigned to wiring work Improper wiring may cause fire electric shock or system failure Important Be sure to make all of necessary wirings and connections Use sheathed crimp type terminals for connecti...

Page 103: ...or thicker for the power supply line Separate the power supply and common lines from the I O wires wherever possible 4 The power of the main and remote base units should be supplied from the same source Configure the system to supply the power to these units simultaneously or in the order of the remote base unit and main base unit The TC net I O node power supply connected to the type1 light contr...

Page 104: ...riate crimp type terminal with a width of 7 mm or less for the M3 5 screw tightening torque approx 1 0N m Remark Take into account the leak current of the BUM7B power supply and noise filter in designing the system RUN contact output 240Vac 10 24Vdc 20 Max 2A Input power 100 240Vac Max 1 5A 50 60Hz Connect a power supply suitable for rating Failure to do so may cause explosion or fire Ferrite core...

Page 105: ...l block signal conversion adapter to the base unit Do not use these modules independently or for other purposes It may cause electric shock injury or system failure 2 Turn off the power of the T series migration system before mounting or dismounting the module base unit I O terminal block I O connector and terminal block signal conversion adapter Failure to do so may cause electric shock malfuncti...

Page 106: ...e PUM12 Slot S0 G2 I O module Any slot from S1 to S10 Space module SP600 Any slot from S1 to S11 without containing G2 I O On the remote base unit Power supply connector cover attached to BUM7B Leftmost slot TC net I O loop G2 I O adapter module GA922 Slot S0 G2 I O module Any slot from S1 to S11 Space module SP600 Any slot from S1 to S11 without containing G2 I O 3 Align the module to the top and...

Page 107: ...1 47N m 15kgf cm 6 Make necessary wirings and connections For wiring with cables be sure to use sheathed crimp type terminals Power supply terminal Wire the terminal block type1 light controller module PUM12 Connect the cable TC net I O loop G2 I O adapter module GA922 Connect the cable I O module Mount the detachable terminal block or connect the connector cable The bottom lock lever is engaged i...

Page 108: ...e1 light controller module PUM12 Disconnect the cable TC net I O loop G2 I O adapter module GA922 Disconnect the cable I O module Remove the detachable terminal block or disconnect the connector cable 3 Remove the screw at the top of the module To remove the G2 I O module screw from BUM7B S1 to S11 insert a 150 mm or longer Phillips screwdriver into the hole on the top bracket of BUM7B to loosen t...

Page 109: ... After firmly securing the modules on the base unit with screws fix the base unit to keep the modules vertical including the time of transportation Pull the module straight from the base unit If the bottom lock lever is caught inside the base unit pull the module back into the base once and then pull it out straight from the base unit Pull the module straight from the base unit ...

Page 110: ... to BUM7B properly in the procedure described below 1 Turn off the power to the T series migration system Turn off the external power to the I O module 2 Disconnect cables from the modules Power supply terminal Remove the detachable terminal block type1 light controller module PUM12 Disconnect the cable TC net I O loop G2 I O adapter module GA922 Disconnect the cable I O module Remove the detachab...

Page 111: ...ld the bottom of the module by one hand and press the top lock lever by the other hand 7 While pressing down the top lock lever pull the module straight from the slot by the hand holding the bottom of the module Top bracket mounting hole keyhole type Large diameter hole Top bracket mounting hole keyhole type x 4 After moving the top bracket to the left Top bracket mounting hole keyhole type x 4 Sc...

Page 112: ... the top bracket Mount the blank panels attached to BUM7B on slots S2 and S10 and position the top bracket Adjust the mounting position of the top bracket and tighten four screws to secure the top bracket tightening torque 1 47N m Top bracket mounting hole keyhole type x 4 Proper positioning of the top bracket The screw aligns with the large diameter hole Top bracket mounting hole keyhole type x 4...

Page 113: ...ble Insert the connector of the terminal conversion cable completely into the terminal block signal conversion adapter and tighten the screws at both sides of the connector Check there is no rattling or loose part in the connector Terminal block type terminal conversion cable Insert the connector of the terminal conversion cable into the terminal block signal conversion adapter until a clicking so...

Page 114: ... not to be caught between the terminal block signal conversion adapter and BUM7B The caught cable may cause abnormal operation system failure breakage fuming or ignition due to breaking of wire deformation or damage to the cable Insert the attached screw into the terminal signal conversion adapter and into the screw hole on the bottom bracket of BUM7B for securing the terminal block signal convers...

Page 115: ...I O terminal block There is a correct combination of terminal block signal conversion adapter and G3 I O terminal block An incorrect combination may cause abnormal operation system failure breakage fuming or ignition For details of cable and adapter combination refer to Appendix B Terminal Block Signal Conversion Adapter Procedure to dismount the terminal block signal conversion adapter Be sure to...

Page 116: ...ies type1 light Controller Unit User s Manual Basic Hardware 6F8C1497 for connecting the expansion unit to the standard base unit of type1 light controller Expansion of base unit BUM7B exclusive to T series migration system Base unit BUM7B exclusive to T series migration systems can be used as the main base unit and remote base unit G2 I O can be expanded in TC net I O loop remote I O system by mo...

Page 117: ... for wiring modules Failure to do so may cause electric shock due to exposed conductors Connect an external power supply suitable for the rating Failure to do so may cause explosion or fire A qualified electrician shall be assigned to wiring work Improper wiring may cause fire electric shock or system failure Important Make necessary wirings and connections For wiring with cables be sure to use sh...

Page 118: ...le High power system I O module Vdc input module Analog input module Analog output module Pulse input module Transmission module AC input module DC output module AC output module Contact output module PU 0 I O 1 I O 2 I O 3 I O 5 I O 4 I O 6 I O 7 I O 8 Main base unit I O 9 I O 10 SP 11 Remote base unit PU 0 I O 1 I O 2 I O 3 I O 5 I O 4 I O 6 I O 7 I O 8 I O 9 I O 10 I O 11 PU PUM12 GA GA922 I O ...

Page 119: ...the table below Use a thicker wire for the common line according to the current capacity Use of 1 25 mm2 cable is recommended for external cables including those coming out from the panel to keep the impedance low Table 3 2 I O modules and associated wire sizes Point of I O module Wire size 16 point module 0 5 1 25mm2 32 64 point module 0 1 0 3mm2 5 The terminal screw size is M3 5 Use an appropria...

Page 120: ...aximum length of TC net I O loop nodes is 2 km and the total length of the TC net I O loop is 4 km Connect the GI optical fiber cable with duplex LC connector to proper TC net I O loop connectors LP1 and LP2 of the controller module The TC net I O loop cable can be converted to an Ethernet cable using the electro optic repeater RP913 on the TC net I O loop The minimum bend radius of the optical fi...

Page 121: ... pull out the duplex LC connector of the GI optical fiber cable from the TC net I O loop connector The cable may break Be sure to grip the connector firmly and pull it out while holding down the tab 3 Take care not to bend the tab in the reverse direction inadvertently when inserting or pulling out the duplex LC connector of the optical fiber cable The tab may break and the cable cannot be properl...

Page 122: ...hapter describes checking of the switch settings of the controller modules and starting and stopping of the controller unit 4 1 Safety Circuit 104 4 2 Switch Check before Starting 105 4 3 How to Start Stop 106 4 4 LED State at Start 108 ...

Page 123: ...r considering such a case that the CPU or I O module fails or the I O cable is broken Configure the following safety circuits outside the type1 light controller with full consideration of the failure of type1 light controller and breaks of wiring 1 Emergency stop circuit 2 Safety interlocking circuit forward and reverse etc Configure the emergency stop circuit and the interlock circuit outside the...

Page 124: ...g Type1 light controller module PUM12 has an operation mode switch and operation mode setting switches Check that these switches are set correctly Operation mode setting switches Operation mode switch For details refer to Unified controller nv series type1 light Controller Unit User s Manual Basic Hardware 6F8C1497 ...

Page 125: ...Turn on the external power and load power to the G2 I O module Use the common power supply for the external power and load power as far as possible If it is difficult configure the system to turn on the power simultaneously or in the order of the external power and load power Turn on the external power and load power to the I O module of the remote I O node in the TC net I O loop Use a common powe...

Page 126: ...module of the remote I O node in the TC net I O loop If the common power supply cannot be provided for the external power and load power configure the system to turn off these powers simultaneously or in the order of the load power and external power Turn off the power of the controller and I O control power For the safety of the system turn off the load power prior to the controller power If this...

Page 127: ...ped with the status display LEDs Confirm the controller module status with these LEDs If the LED indicates an error check the detail of error with the special register register S or error log For details refer to Unified controller nv series type1 light Controller Unit User s Manual Basic Hardware 6F8C1497 ...

Page 128: ...r describes status display LEDs for the controller and other modules which indicate the failure in the controller Check the error and take necessary action to recover from the error 5 1 Troubleshooting Procedure 110 5 2 Confirmation of Failure 111 ...

Page 129: ... by referring to Unified controller nv series type1 light Controller Unit User s Manual Basic Hardware 6F8C1497 Check Power system Controller module Programs Input signals Output signals External factors Be sure to turn off the power before mounting or dismounting modules terminal blocks wiring cables and terminal block signal conversion adapter Failure to do so may cause malfunction or system fai...

Page 130: ...dule The FLT LED on the front panel of the controller module lights or blinks if an error occurs in the controller Check the error For details refer to Table 7 1 in Unified controller nv series type1 light Controller Unit User s Manual Basic Hardware 6F8C1497 Check the nV Tool error log Display the error log on nV Tool to check the detail of error and remove the cause of error For details refer to...

Page 131: ...Chapter 5 Troubleshooting 6F8C1497 112 ...

Page 132: ...ections for maintaining the normal operation of the controller During these inspections batteries and other consumables are replaced 6 1 Daily Inspection 114 6 2 Periodic Inspection 115 6 3 Maintenance Parets 116 6 4 Battery Replacement 117 6 5 Control Module Replacement 118 6 6 Disposal 118 ...

Page 133: ... module I O module Controller module switch position For details of inspection refer to Unified controller nv series type1 light Controller Unit User s Manual Basic Hardware 6F8C1497 G2 I OAdapter GA922 Module Instruction Manual 6F8C1516 Turn off the power if the device fumes or generates unusual smell It may cause fire or electric shock Remark Be sure to conduct daily and periodical inspections a...

Page 134: ...f wiring cables Breakage of cables LED lighting status Loosen terminals Surrounding environment Programs etc Battery etc For details of inspection refer to Unified controller nv series type1 light Controller Unit User s Manual Basic Hardware 6F8C1497 G2 I O Adapter GA922 Module Instruction Manual 6F8C1516 Wear protective equipment to prevent electric shock when measuring the supply voltage at the ...

Page 135: ...er supply module 1 Dedicated base unit BUM7B 1 nV Tool 1 set Useful for finding the cause of error Master program As required Save it on USB memory MO or CD ROM For details of inspection refer to Unified controller nv series type1 light Controller Unit User s Manual Basic Hardware 6F8C1497 Base unit BUM7B dedicated to the T series migration system has a built in power supply Similar to the power s...

Page 136: ...Remark The battery can be replaced irrespective of the power supply status of the module It should however be replaced within three minutes when the module is not energized Leaving the module without a battery for a prolonged time may cause the loss of RAM data The battery LED BAT will light while the battery is removed but this is not an error it will go off when voltage drop is detected correctl...

Page 137: ...odule For how to clear the memory refer to Unified controller nv series type1 light Controller Unit User s Manual Basic Hardware 6F8C1497 4 2 Switch Check before Starting Special use memory clear 6 6 Disposal Dispose the units modules adapters batteries and other parts used for the T series migration system according to the local regulations ...

Page 138: ... Base Unit BUM7B A 1 Specifications 120 A 2 Outline Drawing 123 A 3 Mounting Hole Dimensions 126 A 4 Power Terminal 127 A 5 Use of BUM7B by Application 129 A 6 Registration of G2 I O with nV Tool and Slot Information 130 ...

Page 139: ...age store spare parts in dark places and avoid hot or wet places For long term storage the temperature and humidity should be 0 40 C and 20 80 RH no condensation respectively and the temperature variation rate should be 10 C h or less Particularly high ambient temperatures affect the estimated usable periods of batteries and power supplies Store them at room temperature 25 C or less 3 The followin...

Page 140: ... Slot S0 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 Mai PUM12 Remote GA922 The G2 I O module is mountable interrupt enabled The G2 I O module is mountable interrupt disabled Modules are not mountable Remark 1 The maximum output current of the BUM7B power supply is 10A This means the total consumption current of the I O modules mounted on BUM7B should not exceed 10A 2 The interrupt function is enabled only...

Page 141: ...ck for external lines 8 terminal M3 5 screw detachable 6 Overhaul Replace the whole base unit at each of the target durable years for the product 1 Switching is not required for the 100Vac system and 200Vac system terminals 2 The rated current at the output rating 5Vdc 10A is typ 0 75A 100 120Vac or typ 0 375A 200 240Vac 3 It is the value at the cold start with the ambient temperature of 25 C The ...

Page 142: ...1 S6 and S11 BUM7B may deform or break if it is transported installed or operated without anything inserted in these slots When handling BUM7B wear protective gloves to prevent injury caused by the metal frame edge or sharp parts of BUM7B Top view 左側面 Front view 480mm 200mm 160mm 167 5m 465mm 250mm Power input terminal block Blanc panel Power connector cover Left side view LED POWER Top bracket Mo...

Page 143: ... is shown below External dimensions Figure A 3 External dimensions of BUM7B top bracket Top view Front view Rear view Right side view Top bracket mounting hole x 4 G2 I O module mounting hole x 7 S2 S3 S5 S6 S7 S9 S10 Common to top bracket mounting G2 I O module mounting hole x 4 S1 S4 S8 S11 150mm 395mm 14 5mm ...

Page 144: ...ting hole on the top bracket to tighten or loosen the screw securing the G2 I O module tightening torque 1 47N m Figure A 4 BUM7B s G2 I O module mounting holes and screwdriver insertion Top bracket mounting plane Top bracket front view Module mounting base panel G2 I O module mounting hole x 7 S2 S3 S5 S6 S7 S9 S10 Common to top bracket mounting G2 I O module mounting hole x 4 S1 S4 S8 S11 Top br...

Page 145: ...ounting the base unit directly above the equipment which generates a large amount of heat e g heater transformer large capacity resistor For safety during operation and maintenance keep BUM7B well away from the high voltage or power equipment Alternatively separate BUM7B using a steel plate or similar shield Keep BUM7B away from high voltage and power lines for 200mm or more Keep at least 100mm sp...

Page 146: ...ted NC terminal Do not connect anything to these terminals NC1 and NC2 can be shorted using a short bar when the terminal block of PS361 is used for T3 series migration Voltage selecting terminal 4 NC2 5 L Power input terminal L Connects the AC power line L side Power input terminal L 6 N Power input terminal N Connects the AC power line N side Power input terminal L 7 NC Note connected NC termina...

Page 147: ...iability of the controller Keep the following notes for grounding Prevent the enclosure of electronic device from being a path for ground current especially high frequency current Make the ground potential of two or more electronic devices equivalent when connecting them a single point ground is the best practice Do not connect the electronic device to the power system ground high frequency isolat...

Page 148: ...1 GA922 is mounted in S0 Table A 7 Mountable modules on the main base unit mountable not mountable Model BUM7B Module type Slot No S0 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 PUM12 G2 I O with interrupt function G2 I O without interrupt function Table A 8 Mountable modules on the remote base unit mountable not mountable Model BUM7B Module type Slot No S0 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 GA922 G2 I O w...

Page 149: ... the difference Examples of registering a configuration to nV Tool Main base unit BUM7B S0 PUM12 S1 RO663 S10 RO663 Remote base unit BUM7B S0 GA922 S1 RO663 S11 RO663 Table A 1 I O module addresses according to the usage Model BUM7B Usage Slot No S0 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 Main base unit Remote base unit S Slot number Circled number Module address BUM7B GA922 BUM7B PUM12 PU I O ０ SP SP ...

Page 150: ...n base unit Remote base unit PUMP12 is registered to 00 RO663 in slot S1 is registered to 01 RO663 in slot S10 is registered to 10 GA922 U1 is registered to node 003 RO663 in slot S11 is registered to 11 BUM7B is registered as the main base unit BUM7B_E is registered to 00 in remote base unit RO663 in slot S1 is registered to 01 ...

Page 151: ...MU7B on the system view I O module status Main base unit Remote base unit Slots S1 to S10 registered to the product tree I O module addresses to not slots S1 to S11 registered to the product tree Slot No indicates slots S1 to S10 Slot No indicates I O module addresses 0 to 10 ...

Page 152: ...rror logs for the failure of RO663 registered in slot S1 due to no response in batch I O Main base unit Remote base unit Slot S1 registered to the product tree I O module address not slot S1 registered to the product tree Slot No indicates slots S1 to S10 I O slot N indicates I O module addresses to ...

Page 153: ...ystem view I O module status S1 S10 1 10 Log details auxiliary information slot No S1 S10 1 10 Instruction word MREAD MWRITE Unit slot specification S1 S8 Unit 0 Slot 1 to 8 S9 S10 Unit 1 Slot 8 1 10 Slot number I O module address I O module address Slot No 1 Table A 3 I O registration and display with the engineering tool in the remote base unit Slot No Remarks BUM7B usage Remote base unit Slot n...

Page 154: ...135 135 Appendix B Terminal Block Signal Conversion Adapter B 1 Overview 136 B 2 Outline Drawing 137 B 3 Specifications 140 ...

Page 155: ...634 For G3 I O migration EXM32 DO334 DO634 For G3 I O migration EXM33 PI312 PI632 For G3 I O migration EXM34 AD368 AD668 For G3 I O migration EXM35 DA364 DA664 For G3 I O migration EXM36 DA374 DA664 For G3 I O migration Figure B 1 Exterior view of the terminal block signal conversion adapter For details refer to the relevant specifications G3 I O terminal block Separately provided G2 I O terminal ...

Page 156: ...DI634 connection EXM32 HEXM32 AS DO334 terminal block signal conversion adapter For DO634 connection EXM33 HEXM33 AS PI312 terminal block signal conversion adapter For PI632 connection EXM34 HEXM34 AS AD368 terminal block signal conversion adapter For AD668 connection EXM35 HEXM35 AS DA364 terminal block signal conversion adapter For DA664 connection EXM36 HEXM36 AS DA374 terminal block signal con...

Page 157: ...ock signal conversion adapter is shown below Figure B 3 External view of the terminal conversion cable connector type Figure B 4 External view of the terminal conversion cable terminal block type 40 pin connector female 40 pin connector female 20 pin detachable G2 I O terminal block 20 pin connector female Screw x 4 With a lock Adapter side G2 I O side G2 I O side Adapter side Terminal block screw...

Page 158: ...ignal conversion adapter Model Product code Terminal conversion cable Connected to Usage G3 I O G2 I O CBM31 HCBM31 CS Connector type DI334 DI634 Attached to EXM31 DO334 DO634 Attached to EXM32 PI312 PI632 Attached to EXM33 CBM34 HCBM34 CS Terminal block type AD368 AD668 Attached to EXM34 CBM35 HCBM35 CS Terminal block type DA364 DA664 Attached to EXM35 CBM36 HCBM36 CS Terminal block type DA374 DA...

Page 159: ...ame Pin No 1 0 0L A1 19 0 0H B1 2 1 1L A2 20 1 1H B2 3 2 2L A3 21 2 2H B3 4 3 3L A4 22 3 3H B4 5 4 4L A5 23 4 4H B5 6 5 5L A6 24 5 5H B6 7 6 6L A7 25 6 6H B7 8 7 7L A8 26 7 7H B8 9 LC0 LC0 A9 27 HC0 HC0 B9 10 8 8L A10 28 8 8H B10 11 9 9H A11 29 9 9H B11 12 A AH A12 30 A AH B12 13 B BH A13 31 B BH B13 14 C CH A14 32 C CH B14 15 D DH A15 33 D DH B15 16 E EH A16 34 E EH B16 17 F FH A17 35 F FH B17 18...

Page 160: ...Unified Controller nv Series type1 light Controller Unit Operating Instructions 141 B Figure B 5 Signal connection diagram of G3 I O terminal block with DI634 EXM31 DC24V 10 15 Input power 24Vdc 10 15 ...

Page 161: ...H A1 19 0 0H B1 2 1 1H A2 20 1 1H B2 3 2 2H A3 21 2 2H B3 4 3 3H A4 22 3 3H B4 5 4 4H A5 23 4 4H B5 6 5 5H A6 24 5 5H B6 7 6 6H A7 25 6 6H B7 8 7 7H A8 26 7 7H B8 9 8 8H A11 27 8 8H B11 10 9 9H A12 28 9 9H B12 11 A AH A13 29 A AH B13 12 B BH A14 30 B BH B14 13 C CH A15 31 C CH B15 14 D DH A16 32 D DH B16 15 E EH A17 33 E EH B17 16 F FH A18 34 F FH B18 17 P24H P24H0 A10 35 P24H P24H0 B10 P24H1 A20 ...

Page 162: ...Unified Controller nv Series type1 light Controller Unit Operating Instructions 143 B Figure B 7 Signal connection diagram of G3 I O terminal block with DO634 EXM32 Load power 12 24Vdc ...

Page 163: ...5 2M5 A9 13 EXT EXT A13 29 2EXT 2EXT A14 14 1EXT 1EXT B13 30 2EXT 2EXT B14 15 SP 31 SP 16 SHIELD 32 SHIELD 33 1S1 1S1 B15 35 2S1 2S1 B16 34 1S2 1S2 A15 36 2S2 2S2 A16 NC A17 37 24Vdc 24Vdc A18 NC B17 24Vdc B18 NC A20 38 24Vdc 24Vdc A19 NC B20 24Vdc B19 SHIELD Pins 16 and 32 of the PI312 terminal block are not connected between EXM33 and PI632 SP Pins 15 and 31 of the PI312 terminal block are unuse...

Page 164: ...us common Phase B input 12V rating Phase B input 5V rating Phase G input 12V rating Phase G plus common Phase G input 5V rating Phase M plus common Phase M input 12V rating Phase M input 5V rating External limit common External limit input No use Unconnected Phase A input 12V rating Phase A plus common Phase A input 5V rating Phase B plus common Phase B input 12V rating Phase B input 5V rating Pha...

Page 165: ...gure B 10 Signal connection diagram of G3 I O terminal block with PI632 EXM33 Terminal block Power supply 5 12Vdc Encoder etc Input Shielded twisted pair cable Power supply 12 24Vdc the square is substituted with 5 12 or 51 Load etc Power supply Power supply 24Vdc Output ...

Page 166: ...5 8I 8P 15 16 3G FG 20 36 8G FG 20 17 4V 4P 7 37 ALM 18 4C 4N 8 38 ALMC 19 4I 4P 7 20 4G FG 20 Connect the signal line to either voltage input nV or current input nI of the AD368 terminal block The connection of pins 1 to 4 of the AD368 terminal block differs when EXM34 is mounted as shown in the table below Pin No When EXM34 is used When AD368 is used 1 24Vdc Connects the plus side of 24Vdc exter...

Page 167: ...c LG FG External power connection terminal External power connection terminal External power line ground Frame ground Analog input channel 1 Analog input channel 2 Analog input channel 4 Analog input channel 3 Analog input channel 5 Analog input channel 6 Analog input channel 8 Analog input channel 7 Unconnected Terminal No Terminal No Terminal name Function ...

Page 168: ...er Unit Operating Instructions 149 B Figure B 13 Signal connection diagram voltage input of G3 I O terminal block with AD668 EXM34 NC NC 24Vdc 24Vdc LG FG 1V 2V 3V 4V 5V 6V 7V 8V 24Vdc external power 1V 2V 3V 4V 5V 6V 7V 8V Shielded line twisted pair ...

Page 169: ...on Adapter 6F8C1497 150 B Figure B 14 Signal connection diagram current input of G3 I O terminal block with AD668 EXM34 NC NC 24Vdc 24Vdc LG FG 1I 2I 3I 4I 5I 6I 7I 8I 24Vdc external power 1I 2I 3I 4I 5I 6I 7I 8I Shielded line twisted pair FG ...

Page 170: ... 12 1P 4V_P 13 4C_P 15 13 1N 4V_N 14 4C_N 16 14 1G 20 15 24Vdc 24Vdc 17 16 24Vdc 24Vdc 18 17 HG HG 19 18 FG FG 20 19 ALARM 20 ALARM The connection of pins 1 and 2 of the DA364 terminal block differs when EXM35 is mounted as shown in the table below Pin No When EXM35 is mounted When DA364 is mounted 1 NC Unconnected Normally open analog output 2 NC Unconnected Pins 19 and 20 alarm output of the DA3...

Page 171: ...rminal block with DA664 EXM35 NC 未接続 NC NC Unconnected NC Analog output channel 1 Analog output channel 2 Analog output channel 3 Analog output channel 4 External power connection terminal External power connection terminal External power line ground Frame ground Unconnected Terminal No Terminal Name Function ...

Page 172: ...ies type1 light Controller Unit Operating Instructions 153 B Figure B 17 Signal connection diagram voltage output of G3 I O terminal block with AD664 EXM35 NC NC Shielded line twisted pair 24Vdc 24Vdc 24Vdc external power NC NC ...

Page 173: ...14 14 1G 20 15 24Vdc 24Vdc 17 16 24Vdc 24Vdc 18 17 LG LG 19 18 FG FG 20 19 ALARM 20 ALARM The connection of pins 1 and 2 of the DA374 terminal block differs when EXM36 is mounted as shown in the table below Pin No When EXM34 is mounted When DA374 is mounted 1 NC Unconnected Normally open analog output 2 NC Unconnected Pins 19 and 20 alarm output of the DA374 terminal block do not function when EXM...

Page 174: ...G3 I O terminal block with DA664 EXM36 NC 未接続 NC Unconnected NC NC Analog output channel 1 Analog output channel 2 Analog output channel 3 Analog output channel 4 External power connection terminal External power connection terminal External power line ground Frame ground Unconnected Terminal No Terminal Name Function ...

Page 175: ...nal Block Signal Conversion Adapter 6F8C1497 156 B Figure B 19 Signal connection diagram current output of G3 I O terminal block with DA664 EXM36 NC NC NC NC Shielded line twisted pair 24Vdc 24Vdc 24Vdc external power ...

Page 176: ...dware Manual March 15 2018 2nd Edition Industrial Systems Division 72 34 Horikawa cho Saiwai ku Kawasaki 212 8585 Japan Toshiba Infrastructure Systems Solutions Corporation 2017 2018 All Rights Reserved No part of this document may be reproduced without permission ...

Page 177: ...1619 2 1803 ...

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