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ACE-tronics G9 ASD Installation and Operation Manual

Dynamic Braking Enable

Program 

 

Protection 

 

Dynamic Braking

This parameter Enables/Disables the Dynamic Braking system.

Settings:

Off
Enabled with Overload Detection
Enabled without Overload Detection

Dynamic Braking uses the transistor IGBT7 to dissipate the bus voltage when 
required.

IGBT7 is a standard item on the 25 HP and below ACE-tronics G9 ASD 230-
volt systems and is standard on the 400 HP and below for the for the 460-volt 
systems. IGBT7 is optional for all remaining systems.

Dynamic Braking

Dynamic Braking is used to prevent over-voltage faults during rapid 
deceleration or constant speed run on cyclic overhauling applications.

Dynamic Braking dissipates regenerated energy in the form of heat. When 
using a DBR use thermal protection.

The resistive load is connected across terminals PA and PB (non-polarized). 
Using a low-value, high-wattage resistance as a load for the generated current, 
the resistive load dissipates the induced energy.

Dynamic Braking helps to slow the load quickly; it cannot act as a holding 
brake.

The Dynamic Braking function may be setup and enabled by connecting a 
braking resistor from terminal PA to PB of the ASD and providing the proper 
information at 

F304

, 

F308

, and 

F309

.

See the section titled 

Dynamic Braking Resistor Specifications on pg. 274

 for 

additional information on using the DBR system and for assistance in selecting 
the appropriate resistor for a given application.

Direct Access Number —  F304

Parameter Type — Selection List

Factory Default — Enabled without 
Overload Detection

Changeable During Run — No

Over-Voltage Limit Operation

Program 

 

Protection 

 

Stall

This parameter enables the Over-Voltage Limit function. This feature is used 
to set the upper DC bus voltage threshold that, once exceeded, will cause an 
Over-Voltage Stall.

An Over-Voltage Stall increases the output frequency of the ASD during 
deceleration for a specified time in an attempt to prevent an Over-Voltage Trip.

If the over-voltage threshold level setting of parameter 

F626

 is exceeded for 

over 4 mS, an Over-Voltage Trip will be incurred.

Note:

This parameter setting may increase deceleration times.

Settings:

Enabled (Over-Voltage Stall)
Disabled
Enabled (Forced Shorted Deceleration)
Enabled (Forced Dynamic Braking Deceleration)

Direct Access Number —  F305

Parameter Type — Selection List

Factory Default — Disabled

Changeable During Run — Yes

F304

F305

Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: [email protected]

Summary of Contents for ACE-tronics G9 ASD

Page 1: ... Number 62078 000 Date October 2009 ACE tronics G9 ASD Installation and Operation Manual ACE tronics G9 Adjustable Speed Drive TOSHIBA Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Page 2: ...Document Number 62078 000 Date October 2009 ACE tronics G9 ASD Installation and Operation Manual Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Page 3: ...nstaller user and maintenance personnel This manual may also be used as a reference guide or for training With this in mind use this manual to develop a system familiarity before attempting to install or operate the device Important Notice The instructions contained in this manual are not intended to cover all details or variations in equipment types nor may it provide for every possible contingen...

Page 4: ...Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Page 5: ... or disposing of this equipment This manual and the accompanying drawings should be considered a permanent part of the equipment and should be readily available for reference and review Dimensions shown in the manual are in metric and or the English equivalent Because of our commitment to continuous improvement ACE World Companies reserves the right without prior notice to update information make ...

Page 6: ...Speed Drive Please complete the Warranty Card supplied with the ACE tronics G9 ASD and return it to ACE World Companies by prepaid mail This will activate the 12 month warranty from the date of installation but shall not exceed 18 months from the shipping date Complete the following information and retain for your records Model Number _______________________________________________________________...

Page 7: ...ns 6 Protection 6 System Integration Precautions 7 Personnel Protection 7 System Setup Requirements 8 Operational and Maintenance Precautions 9 Motor Characteristics 10 Motor Autotuning 10 Pulse Width Modulation Operation 10 Low Speed Operation 10 Overload Protection Adjustment 10 Operation Above 60 Hz 10 Power Factor Correction 11 Light Load Conditions 11 Motor Load Combinations 11 Load Produced ...

Page 8: ... Changes 40 Save User Settings 41 Startup Wizard Requirements 42 ASD Control Configuration 45 Autotune Enable 46 Speed Control F986 46 Accel Decel Times 46 Special Functions 46 Command and Frequency Mode Control 47 Command Control F003 47 Frequency Control F004 48 Override Operation 49 System Configuration and Menu Options 52 Root Menus 52 Direct Access Information 79 Direct Access Parameters Numb...

Page 9: ...al iii Cable Terminal Torque Specifications 272 Dynamic Braking Resistor Specifications 274 Short Circuit Protection Recommendations 276 ACE tronics G9 ASD Optional Devices 277 Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Page 10: ...iv ACE tronics G9 ASD Installation and Operation Manual Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Page 11: ...by important safety information that must be carefully adhered to The word DANGER preceded by the safety alert symbol indicates that an imminently hazardous situation exists that if not avoided will result in serious injury to personnel or loss of life The word WARNING preceded by the safety alert symbol indicates that a potentially hazardous situation exists that if not avoided could result in se...

Page 12: ...o indicate an imminently hazardous situation that may result in property or equipment damage serious injury or loss of life if safe procedures or methods are not followed as outlined in this manual Qualified Personnel Installation operation and maintenance shall be performed by Qualified Personnel Only A Qualified Person is one that has the skills and knowledge relating to the construction install...

Page 13: ...Inspections may be required after moving the equipment Contact your ACE World Companies Customer Support Center to report discrepancies or for assistance if required Handling and Storage Use proper lifting techniques when moving the ACE tronics G9 ASD including properly sizing up the load getting assistance and using a forklift if required Store in a well ventilated location and preferably in the ...

Page 14: ...t fibers metal particles explosive corrosive mists or gases or sources of electrical noise are present The installation location shall not be exposed to direct sunlight Allow proper clearance spaces for installation Do not obstruct the ventilation openings Refer to the section titled Installation and Connections on pg 14 for additional information on ventilation requirements The ambient operating ...

Page 15: ... e p t a b l e G r o u n d Grounding Capacitor Switch The ACE tronics G9 ASD is equipped with noise reduction capacitors which are used to reduce the EMI leakage via the 3 phase power input circuit and for compliance with the Electromagnetic Compatibility Directive EMC The effective value of the capacitor may be increased reduced or removed entirely via the Selector Switch Switching Bar or the Swi...

Page 16: ...tation in the Bypass mode if applicable Turn the power on only after attaching and or securing the front cover Protection Ensure that primary protection exists for the input wiring to the equipment This protection must be able to interrupt the available fault current from the power line The equipment may or may not be equipped with an input disconnect option All cable entry openings must be sealed...

Page 17: ... options availability and for application specific system integration information if required Personnel Protection Installation operation and maintenance shall be performed by Qualified Personnel Only A thorough understanding of the ACE tronics G9 ASD will be required before the installation operation or maintenance of the ASD Rotating machinery and live conductors can be hazardous and shall not c...

Page 18: ... e E Off Overload Protection etc The operating controls and system status indicators should be clearly readable and positioned where the operator can see them without obstruction Additional warnings and notifications shall be posted at the equipment installation location as deemed required by Qualified Personnel There may be thermal or physical properties or ancillary devices integrated into the o...

Page 19: ...the door of the ASD once the ASD power has been turned off Turn the power on only after attaching or closing the front cover and DO NOT remove or open the front cover of the ACE tronics G9 ASD when the power is on DO NOT attempt to disassemble modify or repair the ACE tronics G9 ASD Contact your ACE World Companies Customer Support Center for repair information DO NOT place any objects inside of t...

Page 20: ...en operated by an ASD rather than directly from commercial power Low Speed Operation Operating a general purpose motor at lower speeds may cause a decrease in the cooling ability of the motor Reducing the torque requirement of the motor at lower speeds will decrease the generated heat at lower speeds When the motor is to be operated at low speed less than 50 of full speed and at the rated torque c...

Page 21: ...l Carrier Frequency PWM Carrier Frequency Note When operating in the Vector Control mode the carrier frequency should be set to 2 2 kHz or above Motor Load Combinations When the ACE tronics G9 ASD is used in combination with one of the following motors or loads it may result in unstable operation A motor with a rated capacity that exceeds the motor capacity recommended for the ASD An explosion pro...

Page 22: ...ondition were allowed to exceed the circuit parameters this condition could result in a fire hazard To combat this condition the 3 phase input may be connected using contactors that are configured to open in the event of an extended DBR over current condition or an internal circuit failure Using a thermal sensor and or overload protection as the 3 phase input contactor drive signal the contactors ...

Page 23: ...he FLA of the motor For additional information on this parameter see Motor Overload Protection Level 1 on pg 175 ASD Capacity The ACE tronics G9 ASD must not be used with a motor that has a larger capacity than the ASD even if the motor is operated under a small load An ASD being used in this way will be susceptible to a high output peak current which may result in nuisance tripping Do not apply a...

Page 24: ... to the ST function the system may be configured to use a physical discrete input terminal set to ST When configured properly the externally activated ST terminal acts as a permissive in allowing for normal system operation See parameter F110 for more information on the use of the ST terminal If a secondary magnetic contactor MC is used between the output of the ASD and the motor it should be inte...

Page 25: ...ted area that is out of direct sunlight The process of converting AC to DC and then back to AC produces heat During normal ASD operation up to 5 of the input energy to the ASD may be dissipated as heat If installing the ASD in a cabinet ensure that there is adequate ventilation DO NOT operate the ASD with the enclosure door open The ambient operating temperature rating of the ACE tronics G9 ASD is...

Page 26: ...umper must be connected across these terminals PA and PB are used for the DBR connection if using a braking resistor PC is the negative terminal of the DC bus R L1 S L2 and T L3 are the 3 phase input supply terminals for the ASD U T1 V T2 and W T3 are the output terminals of the ASD that connect to the motor The location of the Charge LED for the smaller typeform ASD is provided in Figure 2 The Ch...

Page 27: ...e same conduit refer to 2008 NEC Article 310 adjustment factors Note Local and national codes should be referenced when running more than three conductors in the same conduit Install a molded case circuit breaker MCCB or fuse between the 3 phase power source and the ASD in accordance with the fault current setting of the ASD and 2008 NEC Article 430 The ACE tronics G9 ASD is designed and tested to...

Page 28: ...ecurely connected to ground Connect a surge suppressor to every electromagnetic contactor and every relay installed near the ASD Install noise filters as required Grounding Capacitor The Grounding Capacitor plays a role in minimizing the effects of leakage current through the ASD system and through ground paths to other systems Leakage current may cause the improper operation of earth leakage curr...

Page 29: ... may be set to Large default setting or Small by pushing or pulling the switch actuator respectively Figure 6 The Grounding Capacitor Bar is used on typeforms 230 volt 75 HP and the 100 HP 460 Volt 125 HP and the 150 HP The value may be set to Small default setting or Large by connecting or disconnecting the switching bar respectively Figure 7 The Grounding Capacitor Screw is used on typeforms 460...

Page 30: ... incorporate an insulation system that is in compliance with NEMA MG1 Part 31 Note Contact the ACE World Companies Customer Support Center for application assistance when using lead lengths in excess of those listed Exceeding the peak voltage rating or the allowable thermal rise time of the motor insulation will reduce the life expectancy of the motor When operating in the Vector Control mode the ...

Page 31: ...st be set to Terminal Board Figure 20 on pg 30 shows a typical connection diagram for the ASD system ACE G9 120V PCB Precautions The ASD contains high voltage parts Contact with live circuits will result in electric shock Ensure that the ASD system is tagged out before attempting to perform maintenance or when making adjustments to the ASD system Ensure that all system ASD power is off and that th...

Page 32: ...ete inputs include the F R I1 I2 I3 I4 I5 and I6 terminals The discrete input terminals accept a 120 VAC discrete input signal that is used to activate the terminal and the assigned function Discrete terminals that have a function assigned are activated for the duration of the activation Discrete terminals with no function assigned will not respond to an input signal Unused discrete terminals may ...

Page 33: ... the requirements for setting up the ASD for ASD to ASD communications and for ASD to host i e PC PLC etc communications Alternate I O Terminal Board The ACE tronics G9 ASD may also be controlled using the 24 Volt I O Terminal Board optional The 24 Volt I O Terminal Board P N 3D658344_G901 control functions operate the same as the 120 Volt I O Terminal Board with the exception that the discrete te...

Page 34: ...tor 1 2 3 4 5 6 7 8 9 10 CN2 X2 F R I1 I2 I3 I4 I5 I6 X2 CN3 AM FM CC V I IICC FP CN5 BRAKE A BRAKE B BRAKE C OUT1 A OUT1 C OUT2 A OUT2 C CN6 PP CC RR RX P24 SW1 CAUTION Ensure that the ground screw is securely in place to prevent arcing intermittent operation or system failure 3 0 76 3 7 94 SW1 Open or close both switches for half or full duplex respectively SW2 Voltage or current selection for t...

Page 35: ... Multifunctional programmable analog input 10 VDC input Figure 12 on pg 29 V I Select V or I via SW2 V Multifunctional programmable isolated analog voltage input 0 to 10 VDC input Figure 13 on pg 29 Frequency Mode 2 Default Setting I Multifunctional programmable isolated analog current input 4 0 to 20 mADC input 0 Hz to Maximum Frequency AM Analog Output Output Current Voltage output that is propo...

Page 36: ...is input terminal may be programmed to any of the functions listed in Table 7 on pg 236 see F116 I5 The default function assigned to this input terminal is Stop Limit Switch Forward Activating this terminal applies the Stop command and may be used to indicate the end of travel on any axis via a limit switch The Stop command stopping method is selected at the Limit Switch Stopping Method parameter ...

Page 37: ...minal is ACC DEC Complete This output may be programmed to provide an indication open or closed that any one of the functions listed in Table 10 on pg 242 has occurred or is active This function may be used to signal external equipment or to activate the brake see F131 The OUT2 terminal is rated at 2 A 120 VAC and 2 A 30 VDC FP The default function of this output terminal is to output a series of ...

Page 38: ... be programmed to any of the selections of Table 10 on pg 242 For additional information on this terminal see F132 and Figure 9 on pg 28 Note The BRAKE A BRAKE B and BRAKE C contacts are rated at 2 A 120 VAC and 2 A 30 VDC Figure 9 BRAKE Switching Contacts Note The BRAKE relay is shown in the de energized state Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Page 39: ...0 Discrete Input Figure 11 RR Input Figure 12 RX Input Figure 13 V I Isolated Input Figure 14 P24 Output Figure 15 PP Output Figure 16 OUT1 OUT2 Output Figure 17 FP Output Figure 18 AM FM Output Figure 19 BRAKE Output Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Page 40: ... PP RR RX and the P24 analog terminals are referenced to CC The isolated V I analog terminal referenced to IICC F R I1 I2 I3 I4 I5 and I6 referenced to X2 Note When connecting multiple wires to any of ASD terminals do not connect a solid wire and a stranded wire to the same terminal Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Page 41: ...ted to the 3 phase input power U T1 V T2 and W T3 are connected to the motor The 3 phase input voltage is within the specified tolerance There are no shorts and all grounds are secure All personnel are at a safe distance from the motor and the motor driven equipment Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Page 42: ... view performance data e g motor frequency bus voltage torque etc The software used with the ASD is menu driven thus making it a select and click environment The operating parameters of a motor may be selected and viewed or changed using the EOI or via communications EOI Remote Mounting The EOI may be mounted remotely using the optional ASD MTG KIT9 The kit contains all of the hardware required to...

Page 43: ...amental Standard Mode Settings Command Mode or Frequency Mode 1 respectively The availability of Local mode control Command and Frequency control may be disabled via Program Utilities Prohibition Local Remote Key Command Override or Local Remote Key Frequency Override The availability of the Local mode of operation may be reinstated by changing this setting or performing a Reset see F007 ESC Key R...

Page 44: ...r Off If there are no active alarms or faults the output frequency is displayed During an active alarm the display toggles to and from the running frequency and the active alarm During an active fault the fault is displayed Loss of the ST terminal activation if so configured see F110 flashes Off LED Character Font Information Characters displayed on the LED screen will be of the seven segment form...

Page 45: ...Frequency Command screen is reached Further ESC entries will toggle the system to and from the Frequency Command screen and the EOI Command menu Note Changes carried out from the EOI Command screen will be effective for EOI controlled ASD operation only See the section titled EOI Command Mode on pg 53 for additional information on EOI Command Mode operations Primary Menus of the LCD Screen The thr...

Page 46: ... underside of display securely in place This ensures the proper alignment and electrical connection of the CNX connector of the LED LCD display module PCB Gently hold the display in place while securing the Phillips mounting screw If improperly seated the periphery of the LED LCD display module will not be flush with the front panel surface and the unit will not function properly Buy www ValinOnli...

Page 47: ...opening of the ASD housing after removing the EOI Remote EOI Required Hardware EOI Mounting Hardware EOI Remote Mount Housing P N 58333 included with 230 volt 40 HP and above and with the 460 volt 75 HP and above 6 32 x 5 16 Pan Head Screw P N 50595 4 ea 6 Split Lock Washer P N 01884 4 ea 6 Flat Washer P N 01885 4 ea Bezel Plate Mounting Hardware Bezel Plate P N 52291 10 32 Hex Nut P N 01922 4 ea ...

Page 48: ...3 56 hole and the four 7 32 screw holes 2 Cut the 3 80 by 3 56 rectangular hole 3 Drill the four 7 32 screw holes 4 Attach and secure the EOI to the front side of the mounting location using the four 6 32 x 5 16 pan head screws the 6 split lock washers and the 6 flat washers 5 Connect the extension cable EOI Mounting Dimensions Figure 25 EOI Mounting Dimensions Buy www ValinOnline com Phone 844 38...

Page 49: ...our 11 32 holes for the Bezel Plate mount 4 Attach and secure the Bezel Plate to the front side of the mounting location using the four 10 32 hex nuts 10 split lock washers and the 10 flat washers 5 Attach and secure the EOI to the front side of the Bezel Plate using the four 6 32 x 5 16 pan head screws 6 split lock washers and the 6 flat washers 6 Connect the extension cable EOI ASD MTG KIT Mount...

Page 50: ...arameter value setting Press the Rotary Encoder while the parameter setting is in the reverse video mode to accept the new setting or press the ESC key while the new parameter setting is in the reverse video mode to exit the menu without saving the change For a complete listing of the Program mode menu selections see the section titled Program Mode Menu Navigation on pg 57 Program menu items are l...

Page 51: ...s ESC to return to the Changed From Default search Pressing ESC while the system is performing a Changed From Default search terminates the search Pressing ESC when finished searching or halted at a changed parameter takes the menu back one level Note Communications setting changes will require that the ASD power be removed and then re applied for the changes to take affect Note Parameter F201 was...

Page 52: ...To run the Startup Wizard go to the Program menu and click Startup Wizard At the subsequent screen either click Exit to end the Startup Wizard or click Next to continue with the wizard Click Next at each parameter screen to accept the setting and to go to the next screen Upon completion of the Startup Wizard click Exit to return the system to the Frequency Command Screen Note The Startup Wizard is...

Page 53: ...onds F991 0 5 Seconds B Hoist F009 3 0 Seconds F010 1 5 Seconds F113 Increase F114 F118 Unassigned N O F130 Brake Fail N O F132 Brake Release N O F360 PG Feedback Option F375 1024 PG PPR F376 2 Phase No F377 On Detect F493 On Express Stop F494 Off Plugging F511 1 5 Seconds F985 Closed Loop Hoist F986 2 Step Variable Volts C Traverse F009 6 0 Seconds F010 6 0 Seconds F015 Constant Torque F113 Incre...

Page 54: ... configure manually Go to the Program screen and select the parameters to be configured To continue with the wizard click Next Motor Capacity This parameter is used to set the Nameplate rated capacity of the motor being used Motor RPM This parameter is used to set the Nameplate RPM of the motor being used Motor Current This parameter is used to set the Nameplate rated current of the motor being us...

Page 55: ...tion PG Encoder Phase 2 PG Disconnection Detection Enabled Control 2 Step Variable I2 I6 Unassigned OUT1 Brake Failure 154 N O OUT2 Brake Release 68 N O BRAKE Brake Release 68 N O Express Stop Disabled Plugging Disabled Accel Time 1 3 Seconds Decel Time 1 1 5 Seconds Next Go to Autotune Enable on pg 46 Traverse Hoist Hoist Control Torque Proving Enabled OUT1 Brake Failure 154 N O OUT2 Brake Releas...

Page 56: ...ow Speed Limit Switch Sets I3 and I4 to Slow Speed Limit Switch Forward and Slow Speed Limit Switch Reverse respectively Enable Stop Limit Switch for F and R Sets I5 and I6 to Stop Limit Switch Forward and Stop Limit Switch Reverse respectively Enable Express Speed F328 Enable Plugging F494 Creep Speed LL F492 Sets I4 to Creep Speed 1 Command Enable Super Creep Sets I4 to Super Creep Enable Slack ...

Page 57: ...he control item of the hierarchy is listed from left to right most to least respectively As indicated in the table the Override setting may supersede the F003 setting Placing the EOI in the Local mode selects the RS485 2 Wire as the Command Mode control source Local mode operation may be superseded by other Override settings Example With the EOI set to Local Communication Board input or RS485 4 Wi...

Page 58: ...e Local mode places only the RS485 2 Wire in the Override mode Possible Frequency control source selections include the following Communication Board RS485 EOI Keypad Terminal Board the default setting or F004 setting used if no other items are in the Override mode Note The Terminal Board is placed in the Override mode for frequency control functions by assigning a discrete terminal to V I Termina...

Page 59: ...Override function turned on is the selection that is used for Command or Frequency control input The Override control setting supersedes the setting of the Command mode setting F003 and the Frequency mode setting F004 However the F003 and F004 settings will be used in the event that the register scan returns the condition that none of the listed items have the Override feature turned on or a discr...

Page 60: ...ng is a listing with descriptions of the Frequency Mode F004 selections Program Fundamental Standard Mode Selection Frequency Mode 1 Settings 1 V I Used when a 0 to 10 VDC analog input or a 0 20 mA DC current input is used as the frequency control input Only one input signal type may be used at a time Set SW2 to the desired signal type 2 RR Used for a 0 to 10 VDC analog input signal 3 RX Used for ...

Page 61: ...tivating the terminal by applying 120 VAC to the terminal See F264 on pg 131 for additional information on this feature 11 Pulse Input Option Used to allow the system to use a pulsed input for frequency control See PG Input Point 1 Setting on pg 125 for additional information on this feature 12 Pulse Input Motor CPU Used to allow the system to use a pulsed input for frequency control See PG Input ...

Page 62: ...reen when active Fault information will be displayed via the Fault screen See Alarms and Trips on pg 248 for more information on Alarms and Trips Note EOI Command mode changes are effective for EOI control Only Figure 29 ACE tronics G9 ASD Root Menu Navigation Frequency Command Mode Frequency Setting While operating in the Local mode Local LED is illuminated on the front panel the running frequenc...

Page 63: ...ttings of F603 V f Group One of four V f profiles may be selected and run Each V f profile is comprised of 4 user settings Base Frequency Base Frequency Voltage Manual Torque Boost and Electronic Thermal Protection Expanded descriptions of these parameters may be found in the section titled Direct Access Information on pg 79 Accel Decel Group One of four Accel Decel profiles may be selected and ru...

Page 64: ... the ASD Output Voltage Displays the Output Voltage as a percentage of the rated capacity of the ASD AM Output Displays the AM output terminal value for the function assigned to the AM terminal FM Output Displays the FM output terminal value for the function assigned to the FM terminal Motor OL Overload Real Displays the real time Motor Overload value as a percentage of the rated capacity of the m...

Page 65: ... run of the active Pattern Run Group Pattern Time Displays the remaining time for the active Pattern Run Group RR Displays the RR input value as a percentage of the full range of the RR value potentiometer input V I Displays the V I input setting as a percentage of the full range of the V I value Note The isolated V I input terminal may receive Current or Voltage to control the output speed or the...

Page 66: ...splays the Direction command forward reverse Discrete Input Terminals Displays the status activated reverse video of the discrete input terminals of the ACE G9 120V PCB Discrete Output Terminals Displays the status activated reverse video of the discrete output lines of the ACE G9 120V PCB Main Monitor Selections Two 2 Monitor Mode items may be selected from the Main Monitor Selections screen to b...

Page 67: ... Control F986 Preset Speed 1 F018 Preset Speed 2 F019 Preset Speed 3 F020 Preset Speed 4 F021 Express Stop Express Stop Enable F493 Express Stop Deceleration Time F511 Plugging Plugging Enable F494 Plugging Acceleration Time F514 Plugging Deceleration Time F515 Creep Control Creep Multiplier 1 F490 Creep Multiplier 2 F491 Creep Speed Lower Limit F492 Super Creep Control Super Creep Pulse Count F86...

Page 68: ...Reference F987 Brake Release Torque Proving Time F988 Brake Release Mechanical Delay Time F990 Brake Set Mechanical Delay Time F991 Brake Seized Pulse Check F993 Load Hover Time F997 Brake Failure Continual Monitoring Pulse Count F995 Drooping Pulses Allowed F998 Brake Release Torque Stabilization Time F989 Brake Seized Pulse Time F992 Brake Failure Maximum Speed UP F996 Encoder Error Detection Ti...

Page 69: ...n F349 Acceleration Suspend Frequency F350 Acceleration Suspend Time F351 Deceleration Suspend Frequency F352 Deceleration Suspend Time F353 Frequency Maximum Frequency F011 Upper Limit Frequency F012 Lower Limit Frequency F013 V f Pattern F015 Time Limit for Lower Limit Frequency Operation F256 Motor Set 1 Automatic Torque Boost F001 Base Frequency 1 F014 Manual Torque Boost 1 F016 Motor Overload...

Page 70: ...88 MON 2 Terminal Meter Selection F674 MON 2 Terminal Meter Adjustment F675 MON 2 Output Gradient Characteristic F692 MON 2 Bias Adjustment F693 MON 2 Voltage Current Output Switching F691 Pulse Output Function F676 Pulse Output Frequency F677 Input Special Functions Input Terminal Priority F106 16 Bit Binary BCD Input F107 V I Analog Input Breakage Detection Level F633 Input Terminal Delays Input...

Page 71: ...on F124 Input Terminal 15 LI7 Function F125 Input Terminal 16 LI8 Function F126 Input Terminal 17 B12 Function F164 Input Terminal 18 B13 Function F165 Input Terminal 19 B14 Function F166 Input Terminal 20 BI5 Function F167 Virtual Input Terminal Selection 1 F973 Virtual Input Terminal Selection 2 F974 Virtual Input Terminal Selection 3 F975 Virtual Input Terminal Selection 4 F976 Line Power Switc...

Page 72: ...tion Band F102 DIRECT ACCESS Direct Access Parameter Number N A Unknown Numbers Displayed UTILITIES Utilities Display Parameters Automatic Function Selection F040 Current Voltage Units Setup F701 Free Unit Multiplication Factor F702 Free Unit F703 Free Unit Display Gradient Characteristic F705 Free Unit Display Bias F706 Change Step Selection 1 F707 Change Step Selection 2 F708 Prohibition Paramet...

Page 73: ...m Under Current Alarm Over Torque Alarm Dynamic Braking Resistor Overload Alarm Bearing Greaser Alarm DeviceNet Profibus CC Link Alarm RS485 Communications Stop After Instantaneous Power Off Alarm Stop After Lower Limit Continuous Time Switch Out of Sequence Heavy Load Alarm Maintenance Timer Alarm Over Torque Alarm Soft Stall Alarm Type Reset Reset F007 Real Time Clock Setup Set Real Time Clock N...

Page 74: ...edback 1 Second Torque Feedback Torque Reference Torque Current Excitation Current PID Feedback Motor Overload Ratio ASD Overload Ratio DBR Overload Ratio Motor Load ASD Load DBR Load Input Power Output Power Changed From Default Changed Parameters N A Contrast Contrast Adjustment N A Version Read Only G9 EOI Ver DB N A ASD Type CPU Code Version Program Mode Menu Navigation Primary Menu Sub Menu P...

Page 75: ...e DC Injection Braking Priority F253 Motor Shaft Fixing Control F254 Dynamic Braking Dynamic Braking Enable F304 Dynamic Braking Resistance F308 Continuous Dynamic Braking Capacity F309 Braking Resistance Overload Time 10x Rated Torque F639 Emergency Off Emergency Off F603 Emergency DC Braking Control Time F604 Low Current Low Current Trip F610 Low Current Detection Current F611 Low Current Detect...

Page 76: ... Detection Time F452 Dynamic Braking Stall Prevention Mode F453 Stall Prevention Level F601 Over Voltage Limit Operation Level F626 Trip Retain Trip Record at Power Down F602 Under Voltage Ridethrough Regenerative Power Ridethrough F302 Synchronized Deceleration Time F317 Synchronized Acceleration Time F318 Under Voltage Trip F627 Under Voltage Detection Time F628 Regenerative Power Ridethrough Co...

Page 77: ...AI2 Option Board Input F109 Preset Speeds Preset Speed 1 F018 Preset Speed 2 F019 Preset Speed 3 F020 Preset Speed 4 F021 Preset Speed 5 F022 Preset Speed 6 F023 Preset Speed 7 F024 Preset Speed 8 F287 Preset Speed 9 F288 Preset Speed 10 F289 Preset Speed 11 F290 Preset Speed 12 F291 Preset Speed 13 F292 Preset Speed 14 Lower Limit Slow Speed F293 Preset Speed 15 Upper Limit Slow Speed F294 Speed ...

Page 78: ...ion AI1 Input Point 2 Frequency F225 BIN Input Point 1 Setting F228 BIN Input Point 1 Frequency F229 BIN Input Point 2 Setting F230 BIN Input Point 2 Frequency F231 PG Input Point 1 Setting F234 PG Input Point 1 Frequency F235 PG Input Point 2 Setting F236 PG Input Point 2 Frequency F237 V I Input Bias F470 V I Input Gain F471 RR Input Bias F472 RR Input Gain F473 RX Input Bias F474 RX Input Gain ...

Page 79: ... Pattern Deceleration Upper Limit Adjustment F509 Acc Dec Switching Frequency 2 F513 Acc Dec Switching Frequency 3 F517 Carrier Frequency PWM Carrier Frequency F300 Carrier Frequency Control Mode F316 Crane Hoist Express Speed Operation F328 Express Speed Learning Function F329 Automatic Express Speed Operation Frequency F330 Express Speed Operation Switching Lower Limit Frequency F331 Express Spe...

Page 80: ...n Frequency Hysteresis F242 End Frequency F243 Special Parameters 0 Hz Dead Band Signal F244 0 Hz Command Output F255 Exciting Strengthening Coefficient F415 Annual Average Ambient Temperature F634 Rush Current Suppression Relay Activation Time F635 PTC 1 Thermal Selection F637 PTC 2 Thermal Selection F638 Jump Frequencies Jump Frequency 1 F270 Jump Frequency 1 Bandwidth F271 Jump Frequency 2 F272...

Page 81: ...evel 3 F177 Motor Set 4 Base Frequency 4 F178 Base Frequency Voltage 4 F179 Manual Torque Boost 4 F180 Overload Protection Level 4 F181 PM Motor PM Motor Constant 1 D Axis Inductance F498 PM Motor Constant 2 Q Axis Inductance F499 Step Out Detection Current Level For PM Motors F640 Step Out Detection Current Time For PM Motors F641 Vector Motor Model Autotune 1 F400 Slip Frequency Gain F401 Autotu...

Page 82: ...e F220 RX Input Point 2 Rate F221 RX2 Option AI1 Input Point 1 Rate F226 RX2 Option AI1 Input Point 2 Rate F227 Torque Control Torque Command F420 Tension Torque Bias Input Torque Control F423 Load Sharing Gain Input F424 Forward Speed Limit Input F425 Forward Speed Limit Input Level F426 Reverse Speed Limit Input F427 Reverse Speed Limit Input Level F428 Power Running Torque Limit 1 F440 Power Ru...

Page 83: ...tegral Gain F363 PID Deviation Upper Limit F364 PID Deviation Lower Limit F365 PID Feedback Differential Gain F366 Process Upper Limit F367 Process Lower Limit F368 PID Control Wait Time F369 PID Output Upper Limit F370 PID Output Lower Limit F371 Process Increasing Rate F372 Process Decreasing Rate F373 Speed PI Switching Frequency F466 Override Control Adding Input Selection F660 Multiplying Inp...

Page 84: ...3 Input Function Target 3 F904 Output Function Assigned F905 My Function Unit 2 Input Function Target 1 F906 Input Function Command 1 F907 Input Function Target 2 F908 Input Function Command 2 F909 Input Function Target 3 F910 Output Function Assigned F911 My Function Unit 3 Input Function Target 1 F912 Input Function Command 1 F913 Input Function Target 2 F914 Input Function Command 2 F915 Input ...

Page 85: ...ction Assigned F952 My Function Unit 7 Input Function Target 1 F953 Input Function Command 1 F954 Input Function Target 2 F955 Input Function Command 2 F956 Input Function Target 3 F957 Output Function Assigned F958 My Function Data My Function Percent Data 1 F918 My Function Percent Data 2 F919 My Function Percent Data 3 F920 My Function Percent Data 4 F921 My Function Percent Data 5 F922 My Func...

Page 86: ...Monitor Output Function 21 F967 Monitor Output Function Command 21 F968 Monitor Output Function 31 F969 Monitor Output Function Command 31 F970 Monitor Output Function 41 F971 Monitor Output Function Command 41 F972 COMMUNICATIONS Communications Communications Adjustments Frequency Point Selection F810 Point 1 Setting F811 Point 1 Frequency F812 Point 2 Setting F813 Point 2 Frequency F814 Communic...

Page 87: ...Setting 7 F836 Communication Option DeviceNet Profibus Setting 8 F841 Communication Option DeviceNet Profibus Setting 9 F842 Communication Option DeviceNet Profibus Setting 10 F843 Communication Option DeviceNet Profibus Setting 11 F844 Communication Option DeviceNet Profibus Setting 12 F845 Communication Option DeviceNet Profibus Setting 13 F846 Disconnection Detection Extended Time F850 ASD Disp...

Page 88: ...e MAC ID PASSWORD AND LOCKOUT Password and Lockout Enter Password N A Change Password Enter New Password N A Lockouts Reset From Trip N A Local Remote Run Stop from EOI Frequency Change From EOI Monitor Screen Parameter Access Parameter Write Program Mode Menu Navigation Primary Menu Sub Menu Parameter Name Parameter Number Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com...

Page 89: ...ications setting changes will require that the power be removed and then re applied for the changes to take effect D irect A ccess P a ra meters N umbers Automatic Acceleration Deceleration Program Fundamental Acc Dec 1 This parameter is used to enable automatic acceleration and deceleration rates in accordance with the applied load The adjusted acceleration and deceleration times range from 12 5 ...

Page 90: ... Standard Mode Selection The Frequency Mode 1 setting establishes the source of the frequency control input for the ASD The Frequency Mode 2 setting or the Override feature may supersede the Frequency Mode 1 setting see Command and Frequency Mode Control on pg 47 and F200 for additional information on this feature Note Only bolded items from the Settings list below may be placed in the Override mo...

Page 91: ... and a maximum load rating of 500 ohms FM Terminal Setup Parameters F005 FM Output Terminal Function F006 FM Output Terminal Adjustment F681 FM Voltage Current Output Switching F682 FM Output Gradient Characteristic F683 FM Bias Adjustment Direct Access Number F005 Parameter Type Selection List Factory Default Signed Speed Feedback Realtime Changeable During Run Yes FM Output Terminal Adjustment P...

Page 92: ...List Factory Default None Changeable During Run No Forward Reverse Run Program Fundamental Standard Mode Selection While operating in the Local mode this parameter sets the direction of motor rotation From the Frequency Command screen press the ESC key At the subsequent EOI Command screen select the Direction field and change the setting Press the Rotary Encoder and the new setting will be in effe...

Page 93: ...s the output frequency of the ASD goes up so does the output voltage linear acceleration The ASD has the ability to modify the relationship between frequency and voltage automatically to produce smoother operation or increased starting torque see F502 Direct Access Number F009 Parameter Type Numerical Factory Default 3 0 Changeable During Run Yes Minimum 0 1 Maximum 6000 Units Seconds Deceleration...

Page 94: ...ccess Number F012 Parameter Type Numerical Factory Default 60 00 Changeable During Run Yes Minimum 0 0 Maximum Max Freq F011 Units Hz Lower Limit Frequency Program Fundamental Frequency This parameter sets the lowest frequency that the ASD will accept as a frequency command or frequency setpoint The ASD will output frequencies lower than the Lower Limit Frequency when accelerating to the lower lim...

Page 95: ...ue Switching Note When operating in the Vector Control mode the carrier frequency should be set to 2 2 kHz or above Direct Access Number F015 Parameter Type Selection List Factory Default PG Feedback Vector Control Speed Torque Switching Changeable During Run No Manual Torque Boost 1 Program Fundamental Motor Set 1 The Manual Torque Boost 1 function is used to increase the low frequency torque for...

Page 96: ... Stall time settings This parameter may be affected by the setting of the Power Running Stall Continuous Trip Detection Time F452 Settings Overload Trip without Stall Overload Trip with Stall No Overload without Stall Stall Only V f Motor Overload without Stall V f Motor Overload with Stall V f Motor No Overload without Stall V f Motor Stall Only Direct Access Number F017 Parameter Type Selection ...

Page 97: ...ocal Remote LED Off 6 Provide a Run command activate F and or R Activate I1 to run Preset Speed 1 120 VAC to I1 0001 binary With I1 I4 configured to output Preset Speeds F115 F118 0001 1111 may be applied to I1 I4 of the ACE G9 120V PCB to run the associated Preset Speed If bidirectional operation is required F and R must be activated With I1 being the least significant bit of a binary count the I...

Page 98: ... binary number is applied to I1 I4 of the ACE G9 120V PCB to output the Preset Speed see F018 for additional information on this parameter Direct Access Number F022 Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum Lower Limit F013 Maximum Upper Limit F012 Units Hz Preset Speed 6 Program Frequency Preset Speeds This parameter assigns an output frequency to binary numbe...

Page 99: ...tempts to change the settings individually Settings Disabled RR V I RR or V I Switched via Terminal Board ACE G9 120V PCB Keypad Frequency Terminal Board Command ACE G9 120V PCB Keypad Frequency and Command Direct Access Number F040 Parameter Type Selection List Factory Default Disabled Changeable During Run No User Settings Related Params Default Settings 0 Disable 1 RR 2 V I 3 RR or V I via TB 4...

Page 100: ...ter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 0 00 Maximum Max Freq F011 Units Hz Speed Reach Detection Band Program Terminal Reach This parameter sets the bandwidth of the Speed Reach Frequency F101 setting Direct Access Number F102 Parameter Type Numerical Factory Default 2 50 Changeable During Run Yes Minimum 0 00 Maximum Max Freq F011 Units Hz Input Terminal Priorit...

Page 101: ...als I1 I4 on the ACE G9 120V PCB as binary bits 0 3 F115 F118 The Frequency Mode 1 F004 parameter must be set to Binary BCD For proper scaling of the binary or BCD input parameters F228 F231 must be configured Direct Access Number F107 Parameter Type Selection List Factory Default None Changeable During Run No Option V I Terminal Voltage Current Selection Program Frequency V I This parameter is us...

Page 102: ...n No Input Terminal 2 R Function Program Terminal Input Terminals This parameter is used to set the functionality of the R discrete input terminal In addition this input terminal must be specified as Normally Open or Normally Closed This setting assigns the function of the programmable R terminal to any one of the user selectable functions listed in Table 7 on pg 236 Direct Access Number F112 Para...

Page 103: ...n of the programmable I5 terminal to any one of the user selectable functions listed in Table 7 on pg 236 Direct Access Number F117 Parameter Type Selection List Factory Default Unassigned Changeable During Run No Input Terminal 8 I6 Function Program Terminal Input Terminals This parameter is used to set the functionality of the I6 discrete input terminal In addition this input terminal must be sp...

Page 104: ...tion of the programmable LI3 terminal to any one of the user selectable functions listed in Table 7 on pg 236 Note The Expansion IO Card Option 1 option board P N ETB003Z is required to use this terminal See the Expansion IO Card Option 1 Instruction Manual P N 58685 for additional information on the function of this terminal Direct Access Number F121 Parameter Type Selection List Factory Default ...

Page 105: ...tion of the programmable LI6 terminal to any one of the user selectable functions listed in Table 7 on pg 236 Note The Expansion IO Card Option 2 option board P N ETB004Z is required to use this terminal See the Expansion IO Card Option 2 Instruction Manual P N 58686 for additional information on the function of this terminal Direct Access Number F124 Parameter Type Selection List Factory Default ...

Page 106: ...ddition the output terminals must be specified as Normally Open or Normally Closed Direct Access Number F130 Parameter Type Selection List Factory Default Brake Failure Changeable During Run No Output Terminal 2 OUT2 Function Program Terminal Output Terminals This parameter is used to set the functionality of the OUT2 discrete output terminals OUT2 A and OUT2 C The OUT2 A to OUT2 C output terminal...

Page 107: ...function of the programmable OUT4 terminal to any one of the user selectable functions listed in Table 10 on pg 242 Note The Expansion IO Card Option 1 option board P N ETB003Z is required to use this terminal See the Expansion IO Card Option 1 Instruction Manual P N 58685 for additional information on the function of this terminal Direct Access Number F134 Parameter Type Selection List Factory De...

Page 108: ...function of the programmable OUT6 terminal to any one of the user selectable functions listed in Table 10 on pg 242 Note The Expansion IO Card Option 2 option board P N ETB004Z is required to use this terminal See the Expansion IO Card Option 2 Instruction Manual P N 58686 for additional information on the function of this terminal Direct Access Number F137 Parameter Type Selection List Factory De...

Page 109: ...rogrammed value see waveforms at F140 The delay may be increased to provide additional electrical noise immunity or to prevent the ASD from responding to contact bounce or chatter Direct Access Number F142 Parameter Type Numerical Factory Default 8 0 Changeable During Run No Minimum 2 0 Maximum 200 0 Units mS Input Terminal 4 I2 Response Time Program Terminal Input Terminal Delays This parameter d...

Page 110: ...dition this input terminal must be specified as Normally Open or Normally Closed This setting assigns the function of the programmable B13 terminal to any one of the user selectable functions listed in Table 7 on pg 236 Direct Access Number F165 Parameter Type Selection List Factory Default Unassigned Changeable During Run No Input Terminal 19 B14 Function Program Terminal Input Terminals This par...

Page 111: ... the Base Frequency should be set for the nameplate frequency of the motor Direct Access Number F170 Parameter Type Numerical Factory Default 60 0 Changeable During Run Yes Minimum 25 0 Maximum 299 0 Units Hz Base Frequency Voltage 2 Program Motor Motor Set 2 The Base Frequency Voltage 2 setting is the Motor 2 output voltage at the Base Frequency F170 Regardless of the programmed value the output ...

Page 112: ...ccess Number F174 Parameter Type Numerical Factory Default 60 0 Changeable During Run Yes Minimum 25 0 Maximum 299 0 Units Hz Base Frequency Voltage 3 Program Motor Motor Set 3 The Base Frequency Voltage 3 setting is the Motor 3 output voltage at the Base Frequency F174 Regardless of the programmed value the output voltage cannot be higher than the input voltage The actual output voltage will be i...

Page 113: ...ct Access Number F178 Parameter Type Numerical Factory Default 60 0 Changeable During Run Yes Minimum 25 00 Maximum 299 0 Units Hz Base Frequency Voltage 4 Program Motor Motor Set 4 The Base Frequency Voltage 4 is the Motor 4 output voltage at the Base Frequency F178 Regardless of the programmed value the output voltage cannot be higher than the input voltage The actual output voltage will be infl...

Page 114: ... A V rather than Direct Access Number F181 Parameter Type Numerical Factory Default 100 0 Changeable During Run Yes Minimum 10 Maximum 100 Units V f 5 Point Setting Frequency 1 Program Special V f 5 Point Setting The V f 5 Point Setting Frequency 1 setting establishes the frequency that is to be associated with the voltage setting of F191 V f 5 Point Setting Voltage 1 The V f 5 Point settings defi...

Page 115: ... a 115 volt actual output for the 230 volt ASD of the full display range If using as a unit of measure and with no voltage correction F307 Disabled the ASD output voltage will be the percentage setting times 230 for the 230 volt unit or times 460 Volts for the 460 volt unit See F190 for additional information on this setting Direct Access Number F191 Parameter Type Numerical Factory Default 0 0 Ch...

Page 116: ...ing Frequency 3 The F701 parameter setting will determine if the selection for this parameter appears in the form of a Voltage V or as a Percentage of the ASD rating The default setting is See F190 and F191 for additional information on this setting Direct Access Number F195 Parameter Type Numerical Factory Default 0 0 Changeable During Run No Minimum 0 0 Maximum 100 0 Units V or F701 V f 5 Point ...

Page 117: ...Mode 1 or Frequency Mode 2 may control the output frequency of the ASD This parameter determines which of the two will control the output frequency and the conditions in which control will be switched from one to the other Note Frequency Mode is abbreviated as FMOD Settings FMOD changed by Terminal Board ACE G9 120V PCB FMOD F208 The Frequency Mode 1 or Frequency Mode 2 selection specifies the sou...

Page 118: ...d Control Perform the following setup to allow the system to perform Speed control from the V I input terminal Set V I Input Point 1 Frequency F202 Set V I Input Point 1 Setting F201 the input analog signal level that corresponds to the frequency setting at V I Input Point 1 Frequency Set V I Input Point 2 Frequency F204 Set V I Input Point 2 Setting F203 the input analog signal level that corresp...

Page 119: ...4 when operating in the Speed control mode or is associated with the V I Input Point 1 Rate F205 when operating in the Torque Control mode This value is entered as 0 to 100 of the V I input signal range See V I Input Point 1 Setting F201 for additional information on this setting when used for Speed control See V I Input Point 1 Rate F205 for additional information on this setting when used for To...

Page 120: ... the torque setting at V I Input Point 1 Rate Set V I Input Point 2 Rate F206 Set V I Input Point 2 Setting F203 the input analog signal level that corresponds to the torque setting at V I Input Point 2 Rate Provide a Run command F and or R Torque Control is accomplished by establishing an associated V f output pattern for a given V I input level Once set as the V I input voltage changes or the V ...

Page 121: ... the source of the frequency command signal to be used as Frequency Mode 2 in the event that Frequency Mode 1 is disabled or if Frequency Mode 2 is set up as the primary control parameter See F004 and F200 for additional information on this setting Settings V I RR RX EOI Keypad RS485 Communication Option Board RX2 Option AI1 Option V I UP DOWN Frequency ACE G9 120V PCB Pulse Input Option Pulse Inp...

Page 122: ...of the ASD If the filtering selection Small is selected the ASD averages the last 8 mS of sampled signal and converted digital values The rolling average is updated every 4 µS and scaled for use by the microprocessor This holds true for the Medium Large and Huge selections providing a larger sample to produce the average for use by the microprocessor False responses to electrical noise are elimina...

Page 123: ...stem to receive Speed control input at the RR input terminal Program Fundamental Standard Mode Selection Frequency Mode 1 RR Program Fundamental Standard Mode Selection Command Mode Selection Terminal Board Provide a Run command F and or R Once set as the RR input voltage changes the output frequency of the ASD will vary in accordance with the above settings This parameter value is entered as 0 to...

Page 124: ...oint 1 Rate F214 for additional information on this setting when used for Torque Control Direct Access Number F212 Parameter Type Numerical Factory Default 100 Changeable During Run Yes Minimum 0 Maximum 100 Units RR Input Point 2 Frequency Program Frequency Speed Reference Setpoints This parameter is used to set the gain and bias of the RR input terminal when the RR terminal is used as the contro...

Page 125: ... the RR input voltage changes the output torque of the ASD will vary in accordance with the above settings This parameter sets RR Input Point 1 Rate and is the output torque value that is associated with the setting of RR Input Point 1 Setting when operating in the Torque Control mode This value is entered as 0 to 250 of the rated torque Direct Access Number F214 Parameter Type Numerical Factory D...

Page 126: ... Frequency F219 Set RX Input Point 2 Setting F218 the input analog signal level that corresponds to the speed setting at RX Input Point 2 Frequency Provide a Run command F and or R Once set as the RX input voltage changes the ASD output speed and or torque will vary in accordance with the above settings This parameter value is entered as 100 to 100 of the RX input signal range See parameter F474 a...

Page 127: ...nt 1 Rate F220 for additional information on this setting when used for Torque Control Direct Access Number F218 Parameter Type Numerical Factory Default 100 Changeable During Run Yes Minimum 100 0 Maximum 100 0 Units RX Input Point 2 Frequency Program Frequency Speed Reference Setpoints This parameter is used to set the gain and bias of the RX input terminal when the RX terminal is used as the co...

Page 128: ...X input voltage changes the ASD output speed and or torque will vary in accordance with the above settings This parameter sets RX Input Point 1 Rate and is the output torque value that is associated with the setting of RX Input Point 1 Setting when operating in the Torque Control mode This value is entered as 250 to 250 of the rated torque Direct Access Number F220 Parameter Type Numerical Factory...

Page 129: ...d Control Perform the following setup to allow the system to perform Speed control from the RX2 AI1 input terminal Set RX2 AI1 Input Point 1 Frequency F223 Set RX2 AI1 Input Point 1 Setting F222 the input analog signal level that corresponds to the speed setting at RX2 AI1 Input Point 1 Frequency Set RX2 AI1 Input Point 2 Frequency F225 Set RX2 AI1 Input Point 2 Setting F224 the input analog signa...

Page 130: ...when operating in the Speed control mode or is associated with the RX2 AI1 Input Point 2 Rate F227 when operating in the Torque Control mode This value is entered as 100 to 100 of the RX2 AI1 input signal range See RX2 AI1 Input Point 1 Setting F222 for additional information on this setting when used for Speed control See RX2 AI1 Input Point 1 Rate F226 for additional information on this setting ...

Page 131: ...al level that corresponds to the speed setting at RX2 AI1 Input Point 1 Rate Set RX2 AI1 Input Point 2 Rate F227 Set RX2 AI1 Input Point 2 Setting F224 the input analog signal level that corresponds to the speed setting at RX Input Point 2 Rate F221 Provide a Run command F and or R Torque Control is accomplished by establishing an associated V f output pattern for a given RX2 AI1 input level Once ...

Page 132: ...a given RX2 AI1 input level This parameter sets RX2 AI1 Input Point 2 Rate and is the output torque value that is associated with the setting of RX2 AI1 Input Point 2 Setting F224 when operating in the Torque Control mode This value is entered as 250 to 250 of the rated torque See RX2 AI1 Input Point 1 Rate F226 for additional information on this setting Direct Access Number F227 Parameter Type Nu...

Page 133: ...terminal will transfer the status of the Binary Bit s 0 7 or 0 MSB to the control board for speed control Speed Control Perform the following setup to allow the system to perform Speed control from the BIN input terminals Set BIN Input Point 1 Frequency F229 Set the BIN input value of 255D F228 that represents BIN Input Point 1 Frequency Set BIN Input Point 2 Frequency F231 Set the BIN input value...

Page 134: ...is parameter sets the BIN input signal that is associated with BIN Input Point 2 Frequency F231 This value is entered as 0 to 100 of the BIN input signal range See BIN Input Point 1 Setting F228 for additional information on this setting Direct Access Number F230 Parameter Type Numerical Factory Default 100 Changeable During Run Yes Minimum 0 Maximum 100 Units BIN Input Point 2 Frequency Program F...

Page 135: ...t represents PG Point 2 Frequency Once set as the PG input pulse count rate changes the output frequency of the ASD will vary in accordance with the above settings This parameter sets the PG input pulse count that represents PG Point 1 Frequency The range of values for this parameter is 0 to 100 of the PG input pulse count range Note Additional application specific PG settings may be performed fro...

Page 136: ...cy of the ASD will accelerate to the programmed setting Output frequencies below the Start Frequency will not be output from the ASD during startup However once reaching the Start Frequency speed values below the Start Frequency may be output from the ASD If the setting of this parameter results in an over current condition at startup reduce the setting of this parameter to a value less than the r...

Page 137: ... will start DC Injection Braking DC Injection Braking is a braking system used with 3 phase motors Unlike conventional brakes there is no physical contact between the rotating shaft and a stationary brake pad or drum When braking is required the ASD outputs a DC current that is applied to the windings of the motor to quickly brake the motor The braking current stops when the time entered in F252 t...

Page 138: ...ction brake stops the motor and continues until the ST activation ceases if so configured see F110 power is turned off an Emergency Off command is received or this parameter is changed Enabling this feature will also require a non zero entry at F250 Settings Disabled Enabled Direct Access Number F254 Parameter Type Selection List Factory Default Disabled Changeable During Run Yes 0 Hz Command Outp...

Page 139: ...tup and Execution To initiate a Jog Run from the EOI perform the following 1 Enable the Jog function at F262 2 Set the Command Mode Selection F003 to EOI Keypad 3 Assign the Jog Run setting to a discrete input terminal see Table 7 on pg 236 Note Any unused discrete input terminal may be used for the Jog Run setting 4 Set up a Jog Run Frequency at F260 5 Set up a Jog Stop Pattern at F261 6 Set the ...

Page 140: ...ory Default Deceleration Stop Changeable During Run Yes Panel Operation Jog Mode Program Frequency Jog This parameter enables the Jog command to be received from the EOI When disabled the Jog command received from the EOI is ignored Jog commands may also be received from the ACE G9 120V PCB Priority as to which is allowed to override the other is selected at F106 The priority selection at F106 ena...

Page 141: ... input terminal to UP DOWN Frequency UP and one unused discrete input terminal to UP DOWN Frequency DOWN F264 Sets the system response delay to the initial activation of the discrete input terminal UP DOWN Frequency UP Also sets the response delay of subsequent terminal activations of the UP DOWN Frequency UP terminal during an activate and hold F265 Sets the frequency increase amount for each act...

Page 142: ...uency DOWN terminal activation The rate of the frequency decrease is set at Deceleration Time 1 UP DOWN Frequency Decel Time F010 See F264 for additional information on this parameter Direct Access Number F267 Parameter Type Numerical Factory Default 0 10 Changeable During Run Yes Minimum 0 00 Maximum Max Freq F011 Units Hz Initial UP DOWN Frequency Program Frequency UP DOWN Frequency Functions At...

Page 143: ...vel of the Jump Frequency range and continue upward as programmed During deceleration the output frequency of the ASD will hold at the upper level of the Jump Frequency range until the programmed deceleration ramp reaches the lower level of the Jump Frequency range At which time the output frequency of the ASD will decelerate to the lower level of the Jump Frequency range and continue downward as ...

Page 144: ...ump Frequencies This parameter establishes a plus or minus value for Jump Frequency 2 F272 Direct Access Number F273 Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 0 00 Maximum 30 0 Units Hz Jump Frequency 3 Program Special Jump Frequencies Same as Jump Frequency 1 F270 and is used when multiple frequencies are to be jumped see the plus or minus value setting at F2...

Page 145: ... of the Upper Limit Slow Speed Limit Switch implements the modified Upper Limit Speed F294 and Deceleration Time F283 settings This parameter sets the time to reach the modified Lower Limit Slow Speed Direct Access Number F283 Parameter Type Numerical Factory Default 1 5 Changeable During Run No Minimum 0 1 Maximum 1 5 Units Seconds Stopping Time at Stop Limit Switch UP Program Crane Hoist Limit S...

Page 146: ...inimum Lower Limit F013 Maximum Upper Limit F012 Units Hz Preset Speed 10 Program Frequency Preset Speeds This parameter assigns an output frequency to binary number 1010 and is identified as Preset Speed 10 The binary number is applied to I1 I4 of the ACE G9 120V PCB to output the Preset Speed see F018 for additional information on this parameter Direct Access Number F289 Parameter Type Numerical...

Page 147: ...d Program Frequency Preset Speeds This is a dual function parameter The two functions are described below 1 This parameter assigns an output frequency to binary number 1111 and is identified as Preset Speed 15 The binary number is applied to I1 I4 of the ACE G9 120V PCB to output the Preset Speed see F018 for additional information on this parameter 2 The Upper Limit speed and Deceleration time se...

Page 148: ...ion there will be a requirement to synchronize the stopping and restarting of the motors as not to cause breakage in the product being processed by the motors stopping starting at different times e g wire spools bobbin winder for textile machines etc Parameters F317 and F318 must be setup to synchronize motor operation as to avoid breakage in these types of applications Note If used to restart the...

Page 149: ... Fault Over Current During Acceleration Arm Over Current at Start Up DBR Resistor Over Current Low Current Voltage Drop In Main Circuit EEPROM Data Fault EEPROM Fault Flash Memory Gate Array RAM ROM Fault CPU Fault Emergency Off EMG Communication Error Option Fault Sink Source Setting Error not used with the ACE tronics G9 ASD Over Speed Error Over Torque Key Error External Thermal Error Externall...

Page 150: ... connecting a braking resistor from terminal PA to PB of the ASD and providing the proper information at F304 F308 and F309 See the section titled Dynamic Braking Resistor Specifications on pg 274 for additional information on using the DBR system and for assistance in selecting the appropriate resistor for a given application Direct Access Number F304 Parameter Type Selection List Factory Default...

Page 151: ...Using a resistor value that is too low may result in system damage Direct Access Number F308 Parameter Type Numerical Factory Default ASD Dependent Changeable During Run No Minimum 0 5 Maximum 1000 0 Units Ω Continuous Dynamic Braking Capacity Program Protection Dynamic Braking This parameter is used to input the wattage of the Dynamic Braking Resistor See the section titled Dynamic Braking Resist...

Page 152: ... current requirement Selection 2 or 3 may also include an output voltage drop as a function of an increased current requirement The Carrier Frequency should be set below 4 kHz Settings No Decrease and No Limit Valid Decrease and No Limit No Decrease and Limit Small Pulse Valid Decrease and Limit Small Pulse Direct Access Number F316 Parameter Type Selection List Factory Default Valid Decrease and ...

Page 153: ... a preset level Drooping can decrease or increase the V f setting of a motor to maintain a balance between the output torque levels of mechanically coupled motors Because of variances in gearboxes sheaves belts motors and since the speed of the motor is constrained by the mechanical system one motor may experience more load than its counterpart and may become overloaded Drooping Control allows the...

Page 154: ... Speed This parameter enables the Express Speed function by selecting an operating mode The Express Speed function accelerates the output frequency of the ASD from the programmed speed to the setting established in F330 Select Off to disable the Express Speed feature Enabling the Express Speed function requires that an operating mode be selected here and that the criteria of parameters F331 F333 b...

Page 155: ...l Factory Default 60 00 Changeable During Run No Minimum 30 00 Maximum Upper Limit F012 Units Hz Express Speed Operation Switching Lower Limit Frequency Program Crane Hoist Express Speed This parameter sets an output frequency threshold that once surpassed allows the Express Speed function to be used The Express Speed function may be used if the frequency threshold set at this parameter and the fo...

Page 156: ...lly adjusted during Express Speed Learning If the Express Speed operation is terminated normal operation resumes Note Power running may be during forward reverse acceleration or deceleration but not during regeneration Direct Access Number F335 Parameter Type Numerical Factory Default 40 00 Changeable During Run No Minimum 250 00 Maximum 250 00 Units Heavy Load Torque During Power Running Program ...

Page 157: ...d Time settings be completed at F350 F351 F352 and F353 Upon reaching the frequency setting of F350 Accel or F352 Decel the Accel Decel ramp will cease and the output frequency will hold at the threshold frequency setting for the time setting of F351 for acceleration or F353 for deceleration Settings Off F350 F353 Settings Terminal Board Input ACE G9 120V PCB Direct Access Number F349 Parameter Ty...

Page 158: ...erical Factory Default 0 00 Changeable During Run Yes Minimum 0 00 Maximum Max Freq F011 Units Hz Deceleration Suspend Time Program Fundamental Acc Dec 1 When Enabled at F349 this parameter is used to set the duration of activation of the Deceleration Suspend function when initiated by reaching the Deceleration Suspend Frequency setting F352 Once this parameter times out the deceleration rate will...

Page 159: ...to commercial power switching Once timed out the motor resumes normal commercial power operation Settings Off Switch at Signal Input and Trip Switch at Signal Input with Switching Frequency Switch at Signal Input and Trip with Switching Frequency Switching Setup Requirements F354 Enable the switching function F355 Set the switching frequency F356 Speed Hold time before applying ASD output after th...

Page 160: ...minal Line Power Switching This parameter determines the amount of time that the ASD will wait before allowing commercial power to be applied to the motor once the switch to commercial power criteria has been met See parameter F354 for additional information on this setting Direct Access Number F357 Parameter Type Numerical Factory Default 0 62 Changeable During Run Yes Minimum ASD Dependent Maxim...

Page 161: ...t 0 1 Changeable During Run Yes Minimum 0 0 Maximum 25 0 PID Feedback Proportional Gain Program Feedback Feedback This parameter determines the degree that the Proportional function affects the output signal The larger the value entered here the quicker the ASD responds to changes in feedback Direct Access Number F362 Parameter Type Numerical Factory Default 0 10 Changeable During Run Yes Minimum ...

Page 162: ...pper Limit F012 Units Hz Process Lower Limit Program Feedback Feedback Selecting Process PID at parameter F359 allows for this parameter setting to function as the Lower Limit while operating in the PID Control mode Direct Access Number F368 Parameter Type Numerical Factory Default 0 00 Changeable During Run No Minimum Lower Limit F013 Maximum Upper Limit F012 Units Hz PID Control Wait Time Progra...

Page 163: ...s parameter is used to limit the rate that the output of the ASD may decrease for a given difference in the speed reference and the PID feedback value Direct Access Number F373 Parameter Type Numerical Factory Default 10 0 Changeable During Run Yes Minimum 0 1 Maximum 600 0 Units Seconds Number of PG Input Pulses Program Feedback PG This parameter is used to set the number of pulses output from a ...

Page 164: ...eter sets the Autotune command status Selecting Reset Motor Defaults for this parameter sets parameters F410 F411 F412 and F413 to the factory default settings If selecting Autotune on Run Command Autotune Initiated by Input Terminal or Autotune of Detail Parameters for this parameter set the Base Frequency Base Frequency Voltage and the Motor Rated Revolutions to the nameplate values of the motor...

Page 165: ...eplate current rating of the motor being used Direct Access Number F406 Parameter Type Numerical Factory Default 20 3 Changeable During Run Yes Minimum 0 1 Maximum 2000 0 Units Amps Motor Rated RPM Program Motor Vector Motor Model This parameter is used input the Nameplate rated speed of the motor Direct Access Number F407 Parameter Type Numerical Factory Default 1730 Changeable During Run Yes Min...

Page 166: ...m Motor Vector Motor Model This parameter is used to set the leakage inductance of the motor A larger setting here results in higher output torque at high speeds Direct Access Number F412 Parameter Type Numerical Factory Default ASD Dependent Changeable During Run Yes Minimum 0 Maximum 200 Units Motor Constant 4 Rated Slip Program Motor Vector Motor Model This parameter is used to set the secondar...

Page 167: ...umber F416 Parameter Type Numerical Factory Default 100 Changeable During Run No Minimum 10 Maximum 250 Torque Command Program Torque Torque Control When operating in the Torque Control mode this parameter allows the user to select the source of the torque command signal Settings V I RR RX Panel Keypad F725 Setting RS485 2 Wire RS485 4 Wire Communication Option Board RX2 Option AI1 Direct Access N...

Page 168: ...ed Limit Input control function When enabled and operating in the Torque Control mode the forward speed limit is controlled by the input selected here If Setting is selected the value set at F426 is used as the Forward Speed Limit input Settings Disabled V I RR RX F426 Setting Direct Access Number F425 Parameter Type Selection List Factory Default Disabled Changeable During Run Yes Forward Speed L...

Page 169: ...per Limit F012 Units Hz Speed Limit Torque 0 Center Value Reference Program Torque Torque Speed Limiting The system has the ability to limit the amount that the speed may vary as a function of a changing load while operating in the Torque Control mode This parameter sets the input terminal that will be used to control the allowable speed variance Settings Disabled V I RR RX F431 Setting Direct Acc...

Page 170: ...e motor rotation Settings Disabled Enabled Direct Access Number F435 Parameter Type Selection List Factory Default Disabled Changeable During Run No Power Running Torque Limit 1 Program Torque Torque Limit This parameter determines the source of the control signal for the positive torque limit setting If Setting is selected the value set at F441 is used as the Power Running Torque Limit 1 input Se...

Page 171: ...are controlled by a single ASD or when a single motor is to be controlled by multiple profiles Direct Access Number F444 Parameter Type Numerical Factory Default 250 0 Disabled Changeable During Run Yes Minimum 0 00 Maximum 250 0 Disabled Units Dynamic Braking Torque Limit 2 Level Program Torque Manual Torque Limit This parameter is used to set the negative torque upper limit for the 2 motor profi...

Page 172: ...er limit for the 4 motor profile when multiple motors are controlled by a single ASD or when a single motor is to be controlled by multiple profiles Direct Access Number F449 Parameter Type Numerical Factory Default 250 0 Disabled Changeable During Run Yes Minimum 0 00 Maximum 250 0 Disabled Units Accel Decel Operation After Torque Limit Program Torque Torque Limit In a Crane Hoist application tha...

Page 173: ...n the output speed for a given received feedback signal Direct Access Number F460 Parameter Type Numerical Factory Default ASD Dependent Changeable During Run No Minimum 1 Maximum 9999 Speed Loop Stabilization Coefficient Program Feedback PG During closed loop operation this parameter sets the response sensitivity of the ASD when monitoring the output speed for control The larger the value entered...

Page 174: ...nits Hz V I Input Bias Program Frequency Speed Reference Setpoints This parameter is used to fine tune the bias of the V I input terminals Note See note on pg 55 for additional information on the V I terminal This setting may be used to ensure that the zero level of the input source pot pressure transducer flow meter etc is also the zero level setting of the ASD system This is accomplished by sett...

Page 175: ...ter Type Numerical Factory Default 154 Changeable During Run Yes Minimum 0 Maximum 255 RX Input Bias Program Frequency Speed Reference Setpoints This parameter is used to fine tune the bias of the RX input terminal when this terminal is used as the control input while operating in the Speed Control mode or the Torque Control mode This setting may be used to ensure that the zero level of the input ...

Page 176: ...l Factory Default 128 Changeable During Run Yes Minimum 0 Maximum 255 V I Input Bias AI2 Option Board Input Program Frequency Speed Reference Setpoints This parameter is used to fine tune the bias of the Optional AI2 input terminal when this terminal is used as the control input while operating in the Speed Control mode or the Torque Control mode This setting may be used to ensure that the zero le...

Page 177: ...am Crane Hoist Creep Control This parameter provides a modifier for the output frequency of the ASD that multiplies the commanded frequency by the value set at this parameter The Creep Multiplier 2 function may be activated via the EOI or a discrete input terminal on the ACE G9 120V PCB Creep Speed 2 The Creep Multiplier 2 function is ignored if the Creep Multiplier 1 F490 function is active Direc...

Page 178: ... PM Motor Constant 2 Q Axis Inductance Program Motor PM Motor This parameter is used with synchronous motor applications only Contact ACE World Companies Customer Support Center for information on this parameter Direct Access Number F499 Parameter Type Numerical Factory Default ASD Dependent Changeable During Run Yes Minimum 0 Maximum 100 Units Acceleration Time 2 Program Special Acc Dec 1 4 This ...

Page 179: ...parameter may be further defined by the settings of F506 F509 Note A deceleration time shorter than the load will allow may cause nuisance tripping and mechanical stress to loads Automatic Accel Decel Stall and Ridethrough settings may lengthen the actual deceleration times Direct Access Number F501 Parameter Type Numerical Factory Default ASD Dependent Changeable During Run Yes Minimum 0 1 Maximu...

Page 180: ... Access Number F502 Parameter Type Selection List Factory Default Linear Changeable During Run Yes Linear acceleration and deceleration is the default pattern and is used on most applications S Pattern 1 is used for applications that require quick acceleration and deceleration This setting is also popular for applications that require shock absorption at the start of acceleration or deceleration S...

Page 181: ...ile that controls the acceleration and deceleration pattern for the 2 Accel Decel profile See F502 for additional information on this parameter Settings Linear S Pattern 1 S Pattern 2 Direct Access Number F503 Parameter Type Selection List Factory Default Linear Changeable During Run Yes F503 F503 Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Page 182: ...rete input terminals Activation combinations of the two terminals result in the Acc Dec 1 4 selections as shown in Table 6 Figure 31 shows the setup requirements and the resulting output frequency response when using Switching Frequency settings to control the Acc Dec response of the ASD output While operating using S Pattern 1 the system performance may be further defined by the adjustment of par...

Page 183: ...his function is commonly used with transportation and lifting applications See parameter F502 on pg 170 for additional information on this setting Direct Access Number F508 Parameter Type Numerical Factory Default 10 Changeable During Run Yes Minimum 0 Maximum 50 Units S Pattern Deceleration Upper Limit Adjustment Program Special Accel Decel Special During an S Pattern 1 or 2 sequence this paramet...

Page 184: ...ion List Factory Default Linear Changeable During Run Yes Acceleration Deceleration Switching Frequency 2 Program Special Accel Decel Special This parameter sets the frequency at which the acceleration control is switched from the Accel 2 profile to the Accel 3 profile during a multiple acceleration profile configuration Direct Access Number F513 Parameter Type Numerical Factory Default 0 00 Chang...

Page 185: ...rect Access Number F516 Parameter Type Selection List Factory Default Linear Changeable During Run Yes Acceleration Deceleration Switching Frequency 3 Program Special Accel Decel Special This parameter sets the frequency at which the acceleration control is switched from the Accel 3 profile to the Accel 4 profile during a multiple acceleration profile configuration Direct Access Number F517 Parame...

Page 186: ...st Factory Default Disabled Changeable During Run Yes Emergency Off Mode Program Protection Emergency Off This parameter determines the method used to stop the motor in the event that an Emergency Off command is received and the system is configured to use this feature This setting may also be associated with the BRAKE terminals to allow the BRAKE relay to change states when an EOFF condition occu...

Page 187: ...on function aides in minimizing the generated heat and precluding an Overload trip This function is useful in loads such as fans pumps and blowers that have the square reduction torque characteristic Set parameter F607 to the desired Overload Time Limit Direct Access Number F606 Parameter Type Numerical Factory Default 6 00 Changeable During Run Yes Minimum 0 00 Maximum 30 00 Units Hz Motor 150 Ov...

Page 188: ...ld The threshold value is entered as a percentage of the maximum rating of the ASD Direct Access Number F611 Parameter Type Numerical Factory Default 0 Changeable During Run Yes Minimum 0 Maximum 100 Units or A see F701 setting Low Current Detection Time Program Protection Low Current With the Low Current Trip F610 parameter enabled this function sets the time that the low current condition must e...

Page 189: ... Dynamic Braking Program Protection Over Torque Parameters This parameter sets the torque threshold level that is used as a setpoint for over torque tripping during negative torque regen This setting is a percentage of the maximum rated torque of the ASD This function is enabled at F615 Direct Access Number F617 Parameter Type Numerical Factory Default 180 00 Changeable During Run No Minimum 0 00 ...

Page 190: ...m 0 Maximum 65535 Units Hour Abnormal Speed Detection Time Program Protection Abnormal Speed This parameter sets the time that an over speed condition must exist to cause a trip This parameter functions in conjunction with the settings of F623 and F624 Direct Access Number F622 Parameter Type Numerical Factory Default 1 00 Changeable During Run Yes Minimum 0 01 Maximum 100 00 Units Seconds Over Sp...

Page 191: ...ed Changeable During Run No Under Voltage Trip Alarm Detection Time Program Protection Under Voltage Ridethrough This parameter sets the time that the under voltage condition must exist to cause an Under Voltage Trip This parameter is enabled at F627 Direct Access Number F628 Parameter Type Numerical Factory Default 0 03 Changeable During Run No Minimum 0 01 Maximum 10 00 Units Seconds Regenerativ...

Page 192: ... over current condition The standard overload rating of the ACE tronics G9 ASD is 150 operation for 60 seconds This setting allows for the overload protection to be switched from the standard overload detection means Thermal Detection and Overload to thermal detection only Settings Thermal Detection Overload Thermal Detection Only The Thermal Detection Only selection is used when multiple devices ...

Page 193: ... voltage to reach the normal operating level before outputting a signal to the motor Direct Access Number F635 Parameter Type Numerical Factory Default 0 0 Changeable During Run No Minimum 0 0 Maximum 2 5 Units Seconds PTC1 Thermal Selection Program Special Special Parameters PTC1 Thermal Selection This parameter Enables Disables the optional external thermal detection circuit of the Expansion IO ...

Page 194: ...ated torque Program Protection Dynamic Braking This parameter sets the time that the braking resistor is allowed to sustain and overload condition before a trip is incurred This feature is useful for applications that have a fluctuating load or for loads that require a long deceleration time Direct Access Number F639 Parameter Type Numerical Factory Default 5 0 Changeable During Run No Minimum 0 1...

Page 195: ...arameter Type Numerical Factory Default 30 00 Changeable During Run No Minimum 0 00 Maximum 30 00 Units Hz Emergency Lift Lower Speed Limit Program Emergency Lift When operating in the Emergency Lift mode this parameter sets the lowest frequency that the ASD will accept as a frequency command or frequency setpoint Direct Access Number F658 Parameter Type Numerical Factory Default 6 00 Changeable D...

Page 196: ...methods listed enables this feature The selected input is used as a multiplier of the commanded frequency If Setting F729 is selected the value entered at parameter F729 is used as the multiplier of the commanded frequency Settings Disabled V I RR RX Setting F729 RX2 Option AI1 Direct Access Number F661 Parameter Type Selection List Factory Default Disabled Changeable During Run No AM Output Termi...

Page 197: ...put voltage or current that is proportional to the magnitude of the function assigned to this terminal Note The Expansion IO Card Option 2 option board P N ETB004Z is required to use this terminal See the Expansion IO Card Option 2 Instruction Manual P N 58686 for additional information on the function of this terminal MON1 Terminal Setup Parameters F672 MON1 Output Function F673 MON1 Terminal Met...

Page 198: ...nd is used in conjunction with the settings of parameter F674 See parameter F674 for additional information on this setting Direct Access Number F675 Parameter Type Numerical Factory Default 512 Changeable During Run Yes Minimum 1 Maximum 1280 FP Terminal Pulse Output Function Program Terminal Analog Output Terminals This parameter sets the functionality of the FP output terminal to any one of the...

Page 199: ... level output at the FM terminal Set the function of F005 to zero and then set this parameter to zero for proper operation See F005 for additional information on this setting Direct Access Number F683 Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 10 0 Maximum 100 0 Units AM Output Gradient Characteristic Program Terminal Analog Output Terminals This parameter sets ...

Page 200: ...nal Set the assigned function of parameter F672 to zero and then set this parameter to a zero output See parameter F672 for additional information on this setting Direct Access Number F690 Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 10 0 Maximum 100 0 Units MON 2 Voltage Current Output Switching Program Terminal Analog Output Terminals This parameter is used to s...

Page 201: ...ies Display Parameters This parameter provides a multiplier for the displayed speed value shown on the front panel screen of the ASD This parameter may be used to display the rate that a commodity is being processed by the driven load in process units i e units time Example An output frequency of 100 Hz would be displayed as 50 Hz if using a multiplier of 0 5 for this parameter Note PID frequency ...

Page 202: ...mum Max Freq F011 Units Hz Change Step Selection 1 Program Utilities Display Parameters In conjunction with the parameter setting of F708 this parameter sets the amount that the output speed will increase or decrease for each speed command change entered from the front panel using the Rotary Encoder Direct Access Number F707 Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes M...

Page 203: ...tern Program Special Operation Panel Parameters While operating in the Local mode this parameter determines the method used to stop the motor when the stop command is issued via the EOI The Decel Stop setting enables the Dynamic Braking system that is setup at F304 or the DC Injection Braking system that is setup at F250 F251 and F252 The Coast Stop setting allows the motor to stop at the rate all...

Page 204: ...elected for the Frequency Override Multiplying Input F661 Direct Access Number F729 Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 100 00 Maximum 100 00 Units Panel Frequency Lockout Program Special Operation Panel Parameters This function is not used with the ACE tronics G9 ASD Settings Unlocked Locked Direct Access Number F730 Parameter Type Selection List Factor...

Page 205: ...screte terminal activation At Trigger Set a discrete input terminal to Trace Back Trigger Signal and activate the terminal to initiate the At Trigger read store function Table 12 on pg 245 lists the items that may be selected for the data read store function along with the associated communication number for each selection The duration of the read store cycle for the selected items is set at param...

Page 206: ...44 to be read and stored in accordance with the setup of parameters F740 and F741 See F740 for additional information on this parameter setting Direct Access Number F743 Parameter Type Selection List Factory Default Freq Reference Changeable During Run Yes Trace Data 3 Program Utilities Trace Data 3 This parameter is used to select the Trace Data 3 item from Table 11 on pg 244 to be read and store...

Page 207: ...ction List Factory Default Even Parity Changeable During Run Yes ASD Number Program Communications Communication This parameter plays a role in the setup of the communications network by assigning an identification ID number to each ASD in the communications network The communications network includes other ASDs and Host Control computers that monitor the status of the ASD s transfers commands and...

Page 208: ... cycled off then on for the changes to take effect Settings No Action No Action Alarm No Action Trip No Action No Action Alarm Alarm Alarm Trip Alarm No Action Trip Alarm Trip Trip Trip Direct Access Number F804 Parameter Type Selection List Factory Default Trip Trip Changeable During Run Yes RS485 2 Wire Send Wait Time Program Communications Communication This parameter sets the RS485 2 Wire resp...

Page 209: ...then on for the changes to take effect Settings Follower Decel Stop If Error Detected Follower Continues Operation If Error Detected Follower Emergency Off If Error Detected Master Frequency Command Master Output Frequency Master Torque Reference Master Torque Command Direct Access Number F806 Parameter Type Selection List Factory Default Follower Decel Stop Changeable During Run Yes Frequency Poi...

Page 210: ...r the changes to take effect Direct Access Number F811 Parameter Type Numerical Factory Default 0 Changeable During Run Yes Minimum 0 Maximum 100 Units Point 1 Frequency Program Communications Communication Reference Adjust This parameter is used to set the gain and bias of the Reference speed control input This parameter sets Point 1 Frequency Changes made to this parameter require that the power...

Page 211: ...Baud Rate Program Communications Communication This parameter sets the RS485 baud rate Changes made to this parameter require that the power be cycled off then on for the changes to take effect Settings 9600 bps 19200 bps 38400 bps Direct Access Number F820 Parameter Type Selection List Factory Default 19200 Changeable During Run Yes RS485 Send Wait Time Program Communications Communication This p...

Page 212: ... Frequency Command Master Output Frequency Master Torque Reference Master Output Torque Direct Access Number F826 Parameter Type Selection List Factory Default Follower Decel Stop Changeable During Run Yes RS485 4 Wire Protocol Selection TSB ModBus Program Communications Communication This parameter sets the communications protocol for ASD to ASD communications Settings Toshiba Modbus Direct Acces...

Page 213: ...3 Program Communications Communication Same as F831 See F831 for information on this parameter Direct Access Number F832 Parameter Type Selection List Factory Default 0000h Changeable During Run Yes Communications Option DeviceNet Profibus Setting 4 Program Communications Communication Same as F831 See F831 for information on this parameter Direct Access Number F833 Parameter Type Selection List F...

Page 214: ...r F880 Free Notes FD29 Input Power 0 01 kW FD30 Output Power 0 01 kW FE14 Cumulative Operation Time 0 01 1 Hour FE40 FM Terminal Output Monitor FE41 AM Terminal Output Monitor Direct Access Number F841 Parameter Type Selection List Factory Default 0000h Changeable During Run Yes Communications Option DeviceNet Profibus Setting 9 Program Communications Communication Same as F841 See F841 for inform...

Page 215: ... Terminate Communications Do Nothing Continue Programmed Operation Deceleration Stop Coast Stop Emergency Off Preset Speed Setting of F852 Direct Access Number F851 Parameter Type Selection List Factory Default Stop Communication Release Changeable During Run Yes Preset Speed Operation Program Communications Communication This parameter is used in conjunction with parameter F806 This parameter set...

Page 216: ...ist Timed Run If the Timed Run input terminal remains activated past the Timed Run duration setting F861 this parameter setting will determine the wait time before restarting the Timed Run sequence Direct Access Number F862 Parameter Type Numerical Factory Default 1 0 Changeable During Run Yes Minimum 0 0 Maximum 5 0 Units Seconds Super Creep Pulse Count Program Crane Hoist Super Creep Control Thi...

Page 217: ...ring Run No Minimum 0 Maximum 1 No Load Torque Program Crane Hoist Slack Rope With the Slack Rope Detection F867 feature enabled during hoist lowering should the load torque reach or fall below this setting F868 for the No Load Torque Detection Time setting F869 the ASD will stop automatically If the load torque falls below this setting and returns to a value above this setting within the time of ...

Page 218: ...mber F870 Parameter Type Selection List Factory Default None Changeable During Run Yes Block Write Data 2 Program Communications Communication This parameter plays a role in the setup of the communications network by establishing the type of data to be written to the ASD of the communications link The communications network includes other ASDs and Host Control computers that monitor the status of ...

Page 219: ...onitor 2 My Monitor 3 My Monitor 4 Free Memo Direct Access Number F875 Parameter Type Selection List Factory Default 0 None Changeable During Run Yes Block Read Data 2 Program Communications Communication This parameter plays a role in the setup of the communications network by establishing the type of data to be read from the ASD of the communications link See parameter F875 for additional inform...

Page 220: ...ion This parameter plays a role in the setup of the communications network by establishing the targets of a Reset command received via the communications link Settings Reset ASD only Reset Option Board and ASD Direct Access Number F899 Parameter Type Selection List Factory Default Reset ASD only Changeable During Run Yes Input Function Target 1 Program My Function My Function Unit 1 This parameter...

Page 221: ...tion List Factory Default 0 NOP Input Function Target 3 Program My Function My Function Unit 1 This parameter plays a role in the setup of the My Function feature by selecting the functionality of the programmable Input Function Target 3 terminal This setting assigns the function of the programmable Input Function Target 3 terminal to any one of the user selectable functions listed in Table 9 on p...

Page 222: ...t 2 terminal This setting assigns the function of the programmable Input Function Target 2 terminal to any one of the user selectable functions listed in Table 9 on pg 241 Table 10 on pg 242 or Table 12 on pg 245 See F977 for additional information on this parameter Direct Access Number F908 Parameter Type Selection List Factory Default 0 Disabled Changeable During Run Yes Input Function Command 2...

Page 223: ...ed to assign a user selected logical operator to two user selected Input Function Target variables enable a counter timer function or perform a hold Reset function Table 13 on pg 247 lists the available selections Their use and selection requirements are described in an example at F977 Direct Access Number F913 Parameter Type Selection List Factory Default 0 NOP Input Function Target 2 Program My ...

Page 224: ...gram My Function My Function Data This parameter is used to set the trigger threshold level of the analog signal of the My Function Percent Data 1 The analog signal is selected using the Input Setting number from Table 10 on pg 242 Once the assigned output value reaches the threshold setting of this parameter the output value is transferred to My Function Out 1 See F977 for additional information ...

Page 225: ...l Factory Default 0 00 Changeable During Run Yes Minimum 0 00 Maximum 200 00 Units My Function Frequency Data 2 Program My Function My Function Data This parameter is used to set the trigger threshold level of the analog signal of the My Function Frequency Data 2 The analog signal is selected using the Input Setting number from Table 10 on pg 242 Direct Access Number F924 Parameter Type Numerical ...

Page 226: ...ASD for the time setting here for a system response Discrete terminal input activation that does not equal or exceed this setting will be ignored Direct Access Number F929 Parameter Type Numerical Factory Default 0 01 Changeable During Run Yes Minimum 0 01 Maximum 600 00 Units Seconds My Function Time Data 3 Program My Function My Function Data This parameter is used to set the response delay of t...

Page 227: ... Timer COUNT2 ON Timer outputs a 1 upon reaching the threshold setting at this parameter Direct Access Number F934 Parameter Type Numerical Factory Default 0 Changeable During Run Yes Minimum 0 Maximum 9999 Units Pulses Input Function Target 1 Program My Function My Function Unit 4 This parameter plays a role in the setup of the My Function feature by selecting the functionality of the programmabl...

Page 228: ... programmable Input Function Target 3 terminal to any one of the user selectable functions listed in Table 9 on pg 241 Table 10 on pg 242 or Table 12 on pg 245 See F977 for additional information on this parameter Direct Access Number F939 Parameter Type Selection List Factory Default 0 Disabled Changeable During Run Yes Output Function Assigned Program My Function My Function Unit 4 This paramete...

Page 229: ... counter timer function or perform a hold Reset function Table 13 on pg 247 lists the available selections Their use and selection requirements are described in an example at F977 Direct Access Number F944 Parameter Type Selection List Factory Default 0 NOP Input Function Target 3 Program My Function My Function Unit 5 This parameter plays a role in the setup of the My Function feature by selectin...

Page 230: ...t 2 terminal This setting assigns the function of the programmable Input Function Target 2 terminal to any one of the user selectable functions listed in Table 9 on pg 241 Table 10 on pg 242 or Table 12 on pg 245 See F977 for additional information on this parameter Direct Access Number F949 Parameter Type Selection List Factory Default 0 Disabled Changeable During Run Yes Input Function Command 2...

Page 231: ...ed to assign a user selected logical operator to two user selected Input Function Target variables enable a counter timer function or perform a hold Reset function Table 13 on pg 247 lists the available selections Their use and selection requirements are described in an example at F977 Direct Access Number F954 Parameter Type Selection List Factory Default 0 NOP Input Function Target 2 Program My ...

Page 232: ...ctionality of the Output Function Assigned terminal This setting assigns the function of the programmable Output Function Assigned data location to one of the functions listed in the Input Setting field of Table 10 on pg 242 Settings 0 3099 See F977 for additional information on this parameter Direct Access Number F958 Parameter Type Selection List Factory Default 0 Disabled Changeable During Run ...

Page 233: ...nality of the programmable Analog Input Function Target 21 terminal The function selected at F964 may be adjusted using the input analog control signal selected here Settings Disabled None V I RR RX Optional RX2 RX2 Optional V I Direct Access Number F962 Parameter Type Selection List Factory Default 0 Disabled Changeable During Run Yes Analog Function Assigned Object 21 Program My Function My Func...

Page 234: ...Number F966 Parameter Type Selection List Factory Default Normal Changeable During Run Yes Monitor Output Function 21 Program My Function My Function Monitor This parameter plays a role in the setup of the My Function feature by establishing the function that is to be recorded and output as the Peak Minimum or Normal Avg value as selected at parameter F968 Select the Monitor Display Input Setting ...

Page 235: ...er F970 Parameter Type Selection List Factory Default Normal Changeable During Run Yes Monitor Output Function 41 Program My Function My Function Monitor This parameter plays a role in the setup of the My Function feature by establishing the function that is to be recorded and output as the Peak Minimum or Normal Avg value as selected at parameter F972 Select the Monitor Display Input Setting numb...

Page 236: ...F974 Parameter Type Selection List Factory Default Unassigned Changeable During Run No Virtual Input Terminal Selection 3 Program Terminal Input Terminals This parameter is used to set the functionality of the Virtual Input Terminal 3 As a virtual terminal it exists only in memory and is considered to always be in its True state activated It is often practical to assign a function to this terminal...

Page 237: ... listed in Table 7 on pg 236 may be combined in this manner Note Accel Decel Switching requires the use of two discrete input terminals to select the user configured Accel Decel profiles identified with the binary numbers 1 4 i e 00 1B 01 2B 10 3B and 11 4B Setup Input Terminal Example 1 Disable the My Function parameter at F977 to prevent the system from starting upon completion of the setup 2 As...

Page 238: ...rminal assignment will be combined as one terminal output to illustrate this feature However any two of the discrete output terminal assignments may listed in Table 10 on pg 242 may be combined in this manner Setup Output Terminal Example 1 Disable the My Function parameter at F977 to prevent the system from starting upon completion of the setup 2 From Program Direct Access Unknown Numbers select ...

Page 239: ...ature Direct Access Number F981 Parameter Type Numerical Factory Default 25 0 Changeable During Run No Minimum 0 1 Maximum 120 0 Units Seconds Traverse Deceleration Time Not Used With the ACE tronics G9 ASD Program Special Traverse This parameter setting is used in the setup of the Traverse control mode of operation This setting establishes the deceleration rate used during the Traverse function S...

Page 240: ...rse Control Instruction Manual P N E6581337 for additional information on this feature Direct Access Number F984 Parameter Type Numerical Factory Default 10 0 Changeable During Run No Minimum 0 0 Maximum 50 0 Units Motion Control Program Crane Hoist Motion Control This parameter sets the axis of motion to be controlled by the ASD Settings Closed Loop Hoist Open Loop Hoist Used During Emergency Lif...

Page 241: ...et Speed to be output from the ASD i e PS1 PS1 PS1 PS2 PS2 PS1 PS2 PS3 PS3 etc If not all of the preceding Preset Speeds are active the highest Preset Speed number with all of the preceding Preset Speeds active will be output from the ASD i e PS1 PS2 PS4 PS2 2 and 3 Speed Same as 5 Speed using only the required number of Preset Speed settings Unipolar Analog Required inputs F R and RR input F or R...

Page 242: ...um 10 0 Units Seconds Brake Release Torque Stable Time Program Crane Hoist Closed Loop Hoist Control Once the brake signal is initiated this parameter sets the time that the output torque level must remain at or above the torque level set at F987 before the brake is released See Figure 32 on pg 235 for additional information on this parameter Direct Access Number F989 Parameter Type Numerical Fact...

Page 243: ...ulse count reaches this setting within the time setting of the Brake Release Torque Proving Time F988 setting the system will incur a Brake Failure fault See Figure 32 on pg 235 for additional information on this parameter Direct Access Number F994 Parameter Type Numerical Factory Default 100 Changeable During Run No Minimum 5 Maximum 100 Units Pulses Continuous Monitoring Brake Fail Pulse Count P...

Page 244: ...e motor Direct Access Number F998 Parameter Type Numerical Factory Default 350 Changeable During Run Yes Minimum 2 Maximum 1024 Units Pulses Encoder Error Detection Time Program Crane Hoist Closed Loop Hoist Control Upon receiving a frequency command should the motor response be anything other than the commanded frequency for longer than the time set at this parameter an encoder error in incurred ...

Page 245: ...ACE tronics G9 ASD Installation and Operation Manual 235 Figure 32 Closed Loop Hoist Start and Stop Timing Diagrams Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Page 246: ...igured The braking method may be selected at F603 22 23 DC Braking Upon activation the ASD outputs a DC current that is injected into the windings of the motor to quickly brake the motor 24 25 Accel Decel Switching 1 Accel Decel Switching 2 Activating combinations of discrete input terminals Accel Decel Switching 1 and 2 allow for the selection of Accel Decel profiles 1 4 as shown below See F504 f...

Page 247: ... Accel Decel function for the duration of the activation 62 63 Power Failure Synchronized Signal Activates the Synchronized Accel Decel function of the Regenerative Power Ridethrough feature See F302 for additional information on this terminal setting 64 65 My Function Run Activates the configured My Function feature See F977 for additional information on this parameter 66 67 Autotuning Signal Ini...

Page 248: ... motor at the fastest rate allowed by the load 124 125 Preliminary Excitation Applies an excitation current to the motor holds shaft stationary for the duration of the activation 126 127 Brake Request Initiates the Brake Release command This setting requires that another discrete input terminal be set to Brake Answerback Input to complete the Brake Release command and to convey the status of the b...

Page 249: ...this terminal modifies the output frequency of the ASD by multiplying the commanded frequency by the setting at the Creep Multiplier 1 parameter The modified output is allowed to run for the number of pulse counts of the Super Creep Pulse Count parameter 152 153 Creep Speed 2 Command Activating this terminal modifies the output frequency of the ASD by multiplying the commanded frequency by the set...

Page 250: ...t Sign 9 Torque Command 48 My Function Monitor 3 With Sign 11 Torque Current 49 My Function Monitor 4 With Sign FP End 12 Excitation Current 50 Signed Output Frequency 13 PID Feedback Value 51 Signed Frequency Reference Before PI 14 Motor Overload Ratio 52 Signed Compensated Frequency 15 ASD Overload Ratio 53 Signed Speed Feedback Realtime 16 DBR Overload Ratio 54 Signed Speed Feedback 1 Sec Filte...

Page 251: ...nternal 0 Unassigned 17 B12 1 Forward 18 B13 2 Reverse 19 B14 3 Standby 20 B15 4 Reset 21 Virtual Input Terminal 1 5 I1 22 Virtual Input Terminal 2 6 I2 23 Virtual Input Terminal 3 7 I3 24 Virtual Input Terminal 4 8 I4 25 Internal Terminal 1 9 LI1 26 Internal Terminal 2 10 LI2 27 Internal Terminal 3 11 LI3 28 Internal Terminal 4 12 LI4 29 Internal Terminal 5 13 LI5 30 Internal Terminal 6 14 LI6 31...

Page 252: ...Overload Alarm 1104 104 Specified Data Output 7 1032 32 Emergency Off Active 1106 106 Switch Out Of Sequence 1034 34 Retry Active 1108 108 Heavy Load 1036 36 Pattern Operation Switching Output 1110 110 Positive Torque Limit 1038 38 PID Deviation Limit 1112 112 Negative Torque Limit 1040 40 Run Stop 1114 114 External Rush Suppression Relay Activated 1042 42 Serious Failure OCA OCL EF Phase Failure ...

Page 253: ...t 12 1162 162 Fault Stop 1246 246 My Function Output 13 1222 222 My Function Output 1 1248 248 My Function Output 14 1224 224 My Function Output 2 1250 250 My Function Output 15 1226 226 My Function Output 3 1252 252 My Function Output 16 1228 228 My Function Output 4 1254 254 Always Off 1230 230 My Function Output 5 Table 10 Continued My Function Input Setting Input Function Target Assignments an...

Page 254: ... ASD Overload Ratio 0 01 16 FD25 DBR Overload Ratio 1 17 FD28 DBR Load Ratio 1 18 FD29 Input Power 0 01 kW 19 FD30 Output Power 0 01 kW 23 FE39 V I Option AI2 1 24 FE35 RR Input 0 01 25 FE36 V I Input 0 01 26 FE37 RX Input 0 01 27 FE38 RX2 Option AI1 1 28 FE40 FM Output 0 01 29 FE41 AM Output 0 01 30 FE51 Signed 100 Meter Adjust Value 1 31 FA51 Communication Data N A 32 FE50 Signed 185 Meter Adjus...

Page 255: ...1 2022 FD22 3022 FE22 PID Feedback Value 0 01 Hz 2023 FD23 3023 FE23 Motor Overload Ratio 0 01 2024 FD24 3024 FE24 ASD Overload Ratio 0 01 2025 FD25 3025 FE25 DBR Overload Ratio 1 2028 FD28 3028 FE28 DBR Load Ratio 1 2029 FD29 3029 FE29 Input Power 0 01 kW 2030 FD30 3030 FE30 Output Power 0 01 kW 3031 FE31 Pattern Operation Group Number 0 1 3032 FE32 Pattern Operation Cycles Remaining 1 3033 FE33 ...

Page 256: ...E67 Expansion I O Card 2 CPU Version 3076 FE76 Integral Input Power 0 01 kW 3077 FE77 Integral Output Power 0 01 kW 3084 FE84 16 Bit BIN BCD Input Value 1 Note 1 If no PG feedback is used an estimated speed value is displayed Note 2 My Function cannot process negative values A negative value is processed by My Function as an absolute value Table 12 Continued Input Function Target Selections and th...

Page 257: ...A B 0 if A B 10 GE Compares data Outputs 1 if A B 0 if A B 11 LT Compares data Outputs 1 if A B 0 if A B 12 LE Compares data Outputs 1 if A B 0 if A B 13 ASUB Outputs absolute difference between A and B A B 14 ON Timer Enables the On response time delay settings of My Function Time Data 1 5 F928 F932 for My Function Data 15 Off Timer Enables the Off response time delay settings of My Function Time...

Page 258: ... a Fault that disables the ASD system and removes the 3 phase power to the motor in the event that a subsystem of the ASD is malfunctioning or one or more of the variables listed below exceeds its normal range time and or magnitude Current Voltage Speed Temperature Torque or Load See Table 15 on pg 254 for a listing of the potential Trips and the associated probable causes The operating conditions...

Page 259: ...e Failure BRKF Encoder pulses greater than F994 setting detected while brake is set or during normal operation more pulses than the F995 setting occurred after applying the brake Brake Failure Brake Fault BrF Encoder pulses received with brake on during torque proving or during continuous brake load hold Pulses received from encoder during torque proving Closed loop Hoist Mode operation brake is o...

Page 260: ...in a multiple ASD system ASD of a multiple ASD system has faulted the non faulted ASD s incur an External Fault Forward Limit Switch FLS Forward Limit Switch Activated Crane has approached the end of travel for the selected operating plane as indicated by the limit switch Heavy Load HLD Output torque requirement has exceeded the setting of F337 Load too heavy for motor Resets when output torque re...

Page 261: ...age Boost setting is too high Load fluctuations ASD operating at an elevated temperature Over Heat OH ASD ambient temperature excessive ASD is operating at an elevated temperature ASD is too close to heat generating equipment Cooling fan vent is obstructed see Mounting the ASD on pg 15 Cooling fan is inoperative Internal thermistor is disconnected Over Torque OT Torque requirement in excess of the...

Page 262: ...ived at power up or Reset activated while running F or R terminal on during application of power or system receives a Reset while running Slack Rope SLCR Output torque level is too low Closed loop Hoist Mode operation in the reverse direction with F867 enabled output torque is less than F868 setting for F869 time Switch Out Of Sequence OSF Run command active during power up or Reset activated whil...

Page 263: ... the output current of the ASD is below the level defined at F611 and remains there for a time longer than the setting of F612 The ASD is improperly matched to the application Motor lead disconnected LCD Screen LED Screen Description Possible Causes Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Page 264: ...otor is improperly matched to the application Autotune Error ETN Autotune readings that are significantly inconsistent with the configuration information A non 3 phase motor is being used Incorrect settings at F400 or F413 Using a motor that has a significantly smaller rating than the ASD ASD output cabling is too small too long or is being housed in a cable tray with other cables that are produci...

Page 265: ... Resistor Overload OLR Deceleration time is too short Improper DBR setup information Improper Stall setup information EEPROM Fault EEP1 EEPROM write malfunction EEPROM Read Error EEP2 EEP3 EEPROM read malfunction Emergency Off E Output signal from the ASD is terminated and a brake may be applied if so configured Stop Reset pressed twice at the EOI EOFF command received remotely ASD reset required ...

Page 266: ...ings at F609 F612 Main Power Under Voltage UP1 Input 3 phase voltage is too low Momentary power failure longer than the time setting of F628 Motor Overload OL2 Improper V f setting Motor is locked Continuous operation at low speed Load requirement exceeds ability of the motor Startup frequency setting adjustment required No Errors None No active faults Optional Expansion Input Terminal Board 1 Err...

Page 267: ...he rated FLA on ASDs that are 100 HP or less during deceleration On ASDs that are greater than 100 HP it occurs when the ASD current exceeds 320 of the rated FLA during deceleration Over Current During Run OC3 Load fluctuations ASD is operating at an elevated temperature ASD current exceeds 340 of the rated FLA on ASDs that are 100 HP or less during a fixed speed run or if during a fixed speed run...

Page 268: ...cted Over Voltage During Acceleration OP1 Motor running during restart Over Voltage During Deceleration OP2 Deceleration time is too short DBR value is too high DBR required DBR setup required Stall protection is disabled 3 phase input voltage is out of specification Input reactance required Over Voltage During Run OP3 Load fluctuations 3 Phase input voltage out of specification DBR required or DB...

Page 269: ...tent with the device in which the firmware is being used The Gate Driver board has been replaced The Gate Driver board is defective U Phase Over Current OCA1 Internal low impedance at the U lead of the ASD U V or W Over Current OCL External low impedance at the U V or W lead of the ASD output V f Control Error E 20 Torque processing error Make service call V Phase Over Current OCA2 Internal low im...

Page 270: ... the oldest recorded trip will be deleted with each new record stored first in first out The Trip field may be selected and scrolled through to view the recorded trip information for a given trip number The monitored parameters are listed in Table 16 as At Trip Recorded Parameters parameter readings at the time that the trip occurred Table 16 Trip History Record Parameters Clearing a Trip Once the...

Page 271: ... in Tables 17 and 18 The conduit plates referenced are shown in Figures 36 37 and 38 G9 Part Numbering Convention Note The Type 1 enclosed versions of these drives meet or exceed the specification UL 50 1995 the Standard for Heating and Cooling Equipment and complies with the applicable requirements for installation in a compartment handling conditioned air Note All ACE tronics ASD enclosures carr...

Page 272: ...5 15 0 381 11 1 283 6 2 158 0 236 6 0 Figure 36 B 5A ACEG92010 8 3 211 15 1 384 7 6 193 7 5 190 0 118 3 0 0 276 7 0 Figure 36 C 5B ACEG92015 9 1 231 19 3 490 15 2 386 8 3 210 Figure 36 D ACEG92020 6 ACEG92025 Figure 34 11 1 283 25 9 658 13 2 335 25 0 635 8 0 203 0 188 4 8 0 375 9 5 Figure 36 E 7B ACEG92030 Figure 34 14 3 363 33 1 841 15 0 381 32 3 820 8 0 203 0 188 4 8 0 375 9 5 Figure 37 G ACEG92...

Page 273: ... 7 0 Figure 36 C 5B ACEG94020 9 1 231 19 3 490 15 2 386 8 3 210 Figure 36 D ACEG94025 6 ACEG94030 Figure 34 11 1 283 25 9 658 13 2 335 25 0 635 8 0 203 0 188 4 8 0 375 9 5 Figure 36 E 7A ACEG94040 30 8 782 14 3 363 29 7 754 Figure 36 F ACEG94050 8 ACEG94060 14 3 363 36 1 917 15 3 389 35 3 897 Figure 37 H ACEG94075 ACEG94100 9 ACEG94120 Figure 35 14 6 371 51 7 1313 17 6 447 50 2 1275 9 2 234 0 344 ...

Page 274: ...264 ACE tronics G9 ASD Installation and Operation Manual Figure 33 See Table 17 and Table 18 for Actual Dimensions Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Page 275: ...ACE tronics G9 ASD Installation and Operation Manual 265 Figure 34 See Table 17 and Table 18 for Actual Dimensions Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Page 276: ...266 ACE tronics G9 ASD Installation and Operation Manual Figure 35 See Table 17 and Table 18 for Actual Dimensions Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Page 277: ...ics G9 ASD Installation and Operation Manual 267 Figure 36 See Table 17 and Table 18 for the Associated Device Dimensions are in in cm Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Page 278: ...tronics G9 ASD Installation and Operation Manual Figure 37 See Table 17 and Table 18 for the Associated Device Dimensions are in in cm Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Page 279: ...ics G9 ASD Installation and Operation Manual 269 Figure 38 See Table 17 and Table 18 for the Associated Device Dimensions are in in cm Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Page 280: ...10 Input Voltage Level Max 0 75 ACEG92001 4 2 4 8 A 6 3 A 1 0 ACEG92002 6 9 7 9 A 10 4 A 2 0 ACEG92003 10 0 11 5 A 15 0 A 3 0 ACEG92005 15 2 17 5 A 22 8 A 5 0 ACEG92007 23 8 27 4 A 35 7 A 7 5 ACEG92010 28 6 32 9 A 42 9 A 10 ACEG92015 46 8 53 8 A 70 2 A 15 ACEG92020 57 2 65 8 A 85 8 A 20 ACEG92025 76 3 87 8 A 114 5 A 25 ACEG92030 90 0 103 5 A 135 0 A 30 ACEG92040 104 0 119 6 A 156 0 A 40 ACEG92050 ...

Page 281: ...EG94005 9 1 10 5 A 13 7 A 5 0 ACEG94007 12 4 14 3 A 18 6 A 7 5 ACEG94010 15 3 17 6 A 23 0 A 10 ACEG94015 24 0 27 6 A 36 0 A 15 ACEG94020 28 6 32 9 A 42 9 A 20 ACEG94025 35 7 41 1 A 53 6 A 25 ACEG94030 42 0 48 3 A 63 0 A 30 ACEG94040 57 2 65 8 A 85 8 A 40 ACEG94050 68 5 78 8 A 102 8 A 50 ACEG94060 81 5 93 7 A 122 3 A 60 ACEG94075 100 8 115 9 A 151 2 A 75 ACEG94100 138 7 159 5 A 208 1 A 100 ACEG9412...

Page 282: ...se only 75 C copper wire cable for motor and power connections For additional installation information see the section titled Installation and Connections on pg 14 Note Indicates that the item is one of a set of two parallel cables Table 21 230 Volt ACE tronics G9 ASD Cable Terminal Torque Specifications Model Number MCP Rating Amps Typical Wire Cable Size Lug Size Range Terminal Board Torque AWG ...

Page 283: ... Recommended Maximum 3Ø Input 3Ø Output In Lbs Nm ACEG94001 15 14 10 14 to 8 20 3 core shield 5 3 0 6 11 5 1 3 ACEG94002 ACEG94003 ACEG94005 ACEG94007 20 12 8 12 to 8 17 7 2 0 ACEG94010 30 10 ACEG94015 8 4 10 to 4 21 2 4 ACEG94020 50 6 3 8 to 3 ACEG94025 75 ACEG94030 75 4 2 12 to 1 0 4 to 1 0 50 5 7 53 6 0 ACEG94040 100 ACEG94050 3 ACEG94060 125 1 4 0 6 to 250 1 to 300 275 31 168 19 ACEG94075 175 ...

Page 284: ...ACE World Companies Customer Support Center for more information on your specific DBR requirements Heavy duty DBRs should be wired using the same gauge wire as the motor leads Light duty DBRs may use one wire size smaller AWG or kcmil than the motor leads Because the heat generated by the DBR will affect the cooling capacity of the heat sink the resistor pack should be mounted above or to the side...

Page 285: ...CCB with a Trip Coil TC in lieu of an input contactor A control transformer is required for 400 Volt models only The primary MC is opened in the event of a DBR over current detection With no power supplied to the ASD the failure will not be displayed on the EOI see the Trip History for failure information once restarted Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Page 286: ...0 120 HLL36125 ACEG92050 50 152 HLL36150 ACEG92060 60 176 JLL36200 ACEG92075 75 221 JLL36250 ACEG92100 100 285 LIL36300 ACEG94001 1 2 7 Consult NEC ACEG94002 2 4 1 HLL36015 ACEG94003 3 5 8 HLL36015 ACEG94005 5 10 5 HLL36025 ACEG94007 7 5 14 3 HLL36040 ACEG94010 10 17 6 HLL36050 ACEG94015 15 27 7 HLL36070 ACEG94020 20 33 HLL36090 ACEG94025 25 41 HLL36100 ACEG94030 30 48 HLL36100 ACEG94040 40 66 HLL...

Page 287: ...ansion I O Board 1 Expands the Input Output functionality of the ASD ETB004Z Expansion I O Board 2 Expands the Input Output functionality of the ASD PDP002Z ProfiBus DP Module Allows the ASD to communicate via ProfiBus with other ProfiBus supported equipment including a host computer USB001Z USB to Serial Converter Allows for the USB port of a computer to be used as a communications port for monit...

Page 288: ...ter 112 Analog Input Function Target 11 222 Analog Input Function Target 21 223 Analog Input Loss 254 Analog Input Over Voltage 254 Analog Output 25 Analog Output Terminals 60 Annual Average Ambient Temperature 183 ASD Capacity 13 ASD Characteristics 13 ASD Disposition at ST Deactivation 193 ASD Input Phase Failure Detection 177 ASD Load 54 ASD Number 197 ASD OL Overload Trip 54 ASD Operation at D...

Page 289: ...n DeviceNet Profibus Setting 1 202 Communications Option DeviceNet Profibus Setting 2 203 Communications Option DeviceNet Profibus Setting 8 204 Communications Option Speed Switch Monitor DeviceNet CC Link 206 Communications Option Station Address Monitor 205 Communications setting changes 41 Compensation Frequency 54 Conduit Plate Information 261 Connecting the ASD 16 Connection Diagram 30 Contin...

Page 290: ...r Speed Limit 185 Emergency Lift Maximum Speed 185 Emergency Lift Torque Compare Time 185 Enclosure Dimensions 261 Encoder Error Detection Time 234 End Frequency 127 EOI Command Mode 53 EOI Installation Precautions 37 EOI Operation 32 EOI Remote Mounting 32 37 EOI Remote Mounting using the ASD MTG KIT 39 EOI Remote Mounting w o the ASD MTG KIT 38 EPHI 256 EPHO 256 Equipment Inspection 3 ERR2 258 E...

Page 291: ...y Information 1 Grounding Capacitor Switch 5 H Handling and Storage 3 Heavy Load Torque During Fixed Speed Power Running 146 Heavy Load Torque During Power Running 146 I I O Circuit Configurations 29 I1 26 I2 26 I3 26 I4 26 I5 26 I6 26 II function 110 IICC 25 30 108 110 Initial UP DOWN Frequency 132 Initial UP DOWN Frequency Rewriting 132 Input Function Command 1 210 212 213 217 219 220 221 Input ...

Page 292: ...ping Method 135 Line Power Switching 61 Linear acceleration 170 Load Hover Time 233 Load Moment of Inertia 1 163 Load Moment of Inertia 2 164 Load Sharing Gain Input 158 Load produced Negative Torque 12 Local mode 33 Local Remote Key 33 Lockouts 78 Low Current 256 Low Current Settings 65 Low Current Detection Current Hysteresis Width 178 Low Current Detection Threshold 178 Low Current Trip 178 Low...

Page 293: ...ction 74 My Function Analog 76 My Function Count Data 1 217 My Function Count Data 2 217 My Function Data 75 My Function Frequency Data 1 215 My Function Frequency Data 2 215 My Function Frequency Data 3 215 My Function Frequency Data 4 215 My Function Frequency Data 5 216 My Function Monitor 76 My Function Percent Data 1 214 My Function Percent Data 3 214 My Function Percent Data 4 215 My Functio...

Page 294: ...vel Positive Torque 179 Over Torque Detection Time 179 Over Torque Parameters 66 Over Torque Trip 179 Over Voltage 252 Over Voltage During Acceleration 258 Over Voltage During Deceleration 258 Over Voltage During Run 258 Over Voltage Limit Operation 140 Over Voltage Limit Operation Level 181 P P24 27 P24 Output 29 PA 16 Panel Load Sharing Gain 194 Panel Operation Jog Mode 130 Panel Override Multip...

Page 295: ...P 188 Pulse Width Modulation 10 Pulsed Output 25 PWM Carrier Frequency 137 Q Qualified Personnel 2 R R 26 R L1 16 17 RAM Fault 258 Random Mode 142 Reach Settings 62 Read Error 255 Real time Clock Setup 63 Regenerative Power Ridethrough Control Level 181 Regenerative Power Ridethrough Mode 138 Remote EOI Required Hardware 37 Remote mode 33 Reset 63 82 Restore User Settings 41 Retain Trip Record at ...

Page 296: ... Special Parameters 70 Special Protection Parameters 66 Speed at 0 Drooping Gain 143 Speed at F320 Drooping Gain 143 Speed Control 57 Speed Error 258 Speed Limit torque 0 Band 160 Speed Limit torque 0 Center Value 159 Speed Limit torque 0 Center Value Reference 159 Speed Loop Proportional Gain 163 Speed Loop Stabilization Coefficient 163 Speed PID Switching Frequency 164 Speed Reach Detection Band...

Page 297: ...Limit Frequency 84 Upper Limit Slow Speed 137 Utilities 62 V V f 5 Point Setting 70 V f 5 Point Setting Frequency 1 104 V f 5 Point Setting Frequency 2 105 V f 5 Point Setting Frequency 3 106 V f 5 Point Setting Frequency 4 106 V f 5 Point Setting Frequency 5 107 V f 5 Point Setting Voltage 1 105 V f 5 Point Setting Voltage 2 106 V f 5 Point Setting Voltage 3 106 V f 5 Point Setting Voltage 4 106 ...

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